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1.
The root cause of most accidents in the process industry has been attributed to process safety issues ranging from poor safety culture, lack of communication, asset integrity issues, lack of management leadership and human factors. These accidents could have been prevented with adequate implementation of a robust process safety management (PSM) system. Therefore, the aim of this research is to develop a comparative framework which could aid in selecting an appropriate and suitable PSM system for specific industry sectors within the process industry. A total of 21 PSM systems are selected for this study and their theoretical frameworks, industry of application and deficiencies are explored. Next, a comparative framework is developed using eleven key factors that are applicable to the process industry such as framework and room for continuous improvement, design specification, industry adaptability and applicability, human factors, scope of application, usability in complex systems, safety culture, primary or secondary mode of application, regulatory enforcement, competency level, as well as inductive or deductive approach. After conducting the comparative analysis using these factors, the Integrated Process Safety Management System (IPSMS) model seems to be the most robust PSM system as it addressed almost every key area regarding process safety. However, inferences drawn from study findings suggest that there is still no one-size-fits-all PSM system for all sectors of the process industry. 相似文献
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Many incidents have helped to define and develop process safety. Each has provided valuable learning opportunities. However, it is even more important to identify insights that can be obtained from an analysis of a large set of incidents that represents those that typically occur. This larger picture illuminates trends and commonalities and provides learning opportunities that are even more important than the causes of any one individual incident.The Chemical Safety Board has published the results of over 60 investigations of process safety incidents. These data have been analyzed to identify commonalities and trends so that measures to help protect against future incidents can be developed. Recommendations are made to address key issues identified. 相似文献
3.
A severe fire and explosion accident was caused by a liquefied petroleum gas leak in Taiwan in 2019. This accident resulted in the loss of approximately US$3.5 billion in output value due to a one-and-a-half-year shutdown after the accident; however, no casualties were recorded at the accident scene. An analysis of the accident pipelines demonstrated that the pipeline leak had been caused by hydrochloric acid corrosion. Cause analysis based on the accident timeline, fault tree analysis, and causal factor charting indicated inadequacies in five elements of process safety management (PSM) namely mechanical integrity (MI), management of change, emergency planning and response, process hazard analysis (PHA), and process safety information (PSI) as the root causes of the accident. Furthermore, insufficient PSI (i.e., a lack of comprehensive understanding regarding corrosion mechanisms) was deemed to have been the core problem leading to the accident. This accident revealed common shortcomings that are often overlooked in PSM implementation in Taiwan; thus, the present research can serve as a vital reference for improving PSM programs in Taiwan. 相似文献
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Overpressure is a major hazard in the process industry with the potential to lead to a major accident. Pressure Safety Valves (PSVs) are often used as the last layer of protection against such a hazard and require regular recertification in order to be dependable. The valve safely vents gas from a vessel when the pressure becomes excessive. It is often the practice in industry to apply one or two years as the normal recertification interval of PSV. However, experience from the Norwegian oil and gas industry is that the recertification process several times have caused leaks of gas. The process thus represents a certain risk in itself and the question is then whether the recertification intervals presently being used actually are optimal from a risk point of view? The objective of this paper is to look into this problem, applying typical data from an oil and gas installation. An optimal recertification interval will be calculated based on minimization of risk to personnel. 相似文献
5.
Robin Pitblado 《Journal of Loss Prevention in the Process Industries》2011,24(1):57-62
In the past 10 years, the vapor cloud explosion at Texas City, the ammonium nitrate explosion in Toulouse, a pipeline disaster in Belgium, and three near total loss events in Norway have highlighted that major accident process safety is still a serious issue. Hopes that PSM or Safety Case regulations would reduce process events by 80% have not proven true. The Baker Panel, convened after Texas City developed a series of recommendations, mainly around leadership, incentives, safety culture and more effective implementation of PSM systems. Many US-based companies are working hard to implement the Baker recommendations. In Europe, an approach built around safety barriers, especially relating to technical safety systems, is being widely adopted.The author’s company has carried out a global survey of process industry initiatives, for both upstream and downstream activities, to identify what the industry itself is planning to enhance process safety in the next 5-10 years. This paper presents a summary of some of the major programs and initiatives as apply to traditional oil majors, newer national oil companies, and the chemical industry. These are a mixture of Baker recommendations, barrier approaches and tighter integration of process safety and asset integrity. While the factor of 10 improvement achieved in occupational safety over the past 20 years seems unattainable for process safety, a factor of 3-4 improvement in the next 20 years does seem possible. This would call for significant effort on the part of operators, but the benefits fully justify the effort. 相似文献
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根据某工地一名工人因开挖作业而被活埋致死这一事故 ,论述了作好安全工作防止事故的前提条件和必要的预防、检查、控制、措施及程序。 相似文献
8.
With the development of increasingly complex processes and technologies in chemical and manufacturing industries, Process Safety Management (PSM) has been globally recognized as the primary tool for operating companies to reduce process accidents on their industrial sites and the risks posed to their employees and surrounding communities. Yet, industrial facilities are often interdependent and collocated with others. Recognizing this, regional authorities are also applying PSM principles to reduce the cumulative incidents associated with high density industrial areas and the multiplicative risks posed to broader communities. This paper compares Strathcona County Emergency Service (SCES) in Alberta, Contra Costa County Health Service Hazard Material Programs (CCCHSHMP) in California, and Technical Standards & Safety Authority (TSSA) in Ontario and their PSM systems to provide practical recommendations to improve SCES's system. Four aspects of PSM are considered: regulation and guidance, auditing and inspection, annual performance indicators, and public participation. Based on the results of this comparison, we recommend that SCES develop comprehensive PSM regulations based on CSA Z767-17 PSM including clear instructions for assessing technologies and methodologies for consequence analysis. Both worst-case scenarios and alternative scenarios need to be considered as well as the domino effect of primary accidents. Furthermore, regular audits and inspections will ensure compliance with PSM regulations while helping the design of planning, performing, and following-up strategies to ensure effectiveness. In addition, we suggest the use of lagging and leading performance indicators to evaluate the performance of the PSM program. Finally, we recommend using advisory councils or commissions to increase public participation and ensure the representation of stakeholders' perspectives with the PSM system. 相似文献
9.
Graham D. Creedy 《Journal of Loss Prevention in the Process Industries》2011,24(3):203-207
Although much has changed in recent decades in how the consequences are treated in risk assessment of major industrial accidents, estimation of frequencies still appears to be largely based on values from several decades ago. This paper reviews briefly some of the implications of this, drawing on lessons not only from the process industries but also from other not so obviously relevant fields such as aerospace and finance, where the significance of such factors such as organizational culture, normalization of deviance, ownership, demographic change, etc. is becoming increasingly recognized in the analysis and hence the control of risk.Failure to consider such factors and their effects can pose a problem, because risk assessment is not simply an abstract concept but can have a real influence on the level of risk. If protective measures such as the safety culture of the site, etc. can be shown to significantly change the risk zone, this can persuade the risk generator to improve those factors or take other steps to reduce the risk such as reducing the inventory in the process. Conversely, assessments conducted for well-run companies may misrepresent the risk if the site ownership changes to a financial holding company with a focus on maximizing short-term profit and resale of the assets, and it can be difficult even for well-motivated management to justify protective measures if they produce no apparent difference in the risk.This paper introduces these and other issues for consideration in the symposium which follows. 相似文献
10.
根据对天津市2000-2004年工伤事故分析和研究,总结出的天津市工伤事故的规律和特点,以及事故致因的有关理论,提出对策研究的总体思路,并对照天津市及其重点行业的经济发展状况及安全监管的现状,提出了从总体上控制天津市工伤事故、不断提高安全生产水平的对策,即加强安全生产监管体系的建设、建立自律与激励机制、从制度上解决企业安全费用投入不足的问题、加大对重大危险源的监控以期杜绝特大事故的发生、尽快建立安全应急救援体系、加强事故管理、完善地方安全法规的建设使监管做到有法可依、强化安全检查等8项措施. 相似文献
11.
《Process Safety and Environmental Protection》2014,92(4):346-356
This paper is based on a review of 183 detailed, major accident investigation and analysis reports related to the handling, processing and storage of hydrocarbons and hazardous chemicals over a decade from 2000 to 2011. The reports cover technical, human and organizational factors. In this paper, the Work and Accident Process (WAP) classification scheme is applied to the accident reports with the intention of investigating to what extent maintenance has been a cause of major accidents and what maintenance-related causes have been the most frequent.The main objectives are: (1) to present more current overall statistics of maintenance-related major accidents, (2) to investigate the trend of maintenance-related major accidents over time, and (3) to investigate which maintenance-related major accident causes are the most frequent, requiring the most attention in the drive for improvement.The paper presents statistical analysis and interpretation of maintenance-related major accidents’ moving averages as well as data related to the types of facility, hazardous substances, major accidents and causes. This is based on a thorough review of accident investigation reports.It is found that out of 183 major accidents in the US and Europe, maintenance was linked to 80 (44%) and that the accident trend is decreasing. The results also show that “lack of barrier maintenance” (50%), “deficient design, organization and resource management” (85%) and “deficient planning/scheduling/fault diagnosis” (69%) are the most frequent causes in terms of the active accident process, the latent accident process and the work process respectively. 相似文献
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工业机器人是高科技机电产品,在工业领域广泛应用,可以代替人们从事繁重的、危险性的工作,但由于工业机器人故障所造成的人身伤害事故也时有发生,从工业机器人的可靠性、工业机器人事故案例、能量类型分类等多角度对工业机器人事故进行了分析,从事故树分析法(FTA)、基本安全性原则、工业安全技术等几方面提出了相应的对策。 相似文献
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应用安全心理学提高煤矿安全管理水平 总被引:3,自引:0,他引:3
煤矿事故频繁发生,而事故的发生大多是由于人的不安全行为导致的,人的不安全行为又受不安全心理的控制.为了减少事故发生,提高安全管理水平,应用安全心理学分析了导致事故的不安全心理因素,以及造成这些因素的原因,并提出了相应对策.为促进安全生产,提高安全管理水平,给出了一些参考. 相似文献
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铁路道口安全影响因素分析及对策 总被引:8,自引:0,他引:8
在对比分析中外铁路道口安全形势及研究现状的基础上,从人、车、道口几何特性、安全防护装置、管理及环境等因素出发,系统地分析了铁路道口安全及其影响因素:1)汽车驾驶员酒后驾驶、超速驾驶、疲劳驾驶等人为违章行为是道口事故的主要致因;2)车辆机械故障、超载是影响道口安全不容忽视的重要因素;3)道口坡度、铺面、视距等道口几何特性与道口事故频率有着紧密联系;4)道口交通信号、车速监控器及惩罚对提高驾驶员的安全行为有显著作用;5)完善的应急医疗体系将大大减少道口事故的伤亡.进而从工程、教育和法制3方面提出了我国改善道口安全状况的措施和建议,包括:安装悬臂梁警告装置,施划减速标线,改造道口铺面,加大酒后驾驶惩罚力度,宣传道口安全知识等. 相似文献
15.
为制定建筑安全措施提供理论依据,采用Birnbaum测度描述诱发事故的事件重要度,提出基于二叉判定图(BDD)的建筑安全定量分析方法.在得到安全事故故障树后,该方法执行BDD逻辑运算生成BDD结构,并通过遍历该结构计算各事件的Birnbaum测度值.管理人员可通过量化的重要度数值来分析各事件重要性,确定对工程安全影响最大的一些基本事件,从而制定安全措施来减少事故损失、保证工程质量.BDD结构特点使得该方法便于计算机编程实现,实验数据的对比分析表明BDD方法可正确高效地分析建筑安全事故. 相似文献
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城市土地使用安全规划的方法与内容探讨 总被引:25,自引:1,他引:25
本文分析了几起与土地使用安全规划相关的重大事故案例,简要介绍了国内外土地使用安全规划的法律、法规要求,论述了安全规划的方法和风险标准,提出了我国城市土地使用安全规划的主要内容和程序,研究分析了安全专项规划和城市功能区安全治理规划的基本要求. 相似文献
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Process safety incidents can result in injuries, fatalities, environmental impacts, facility damage, downtime & lost production, as well as impacts on a company's and industry's reputation. This study is focused on an analysis of the most commonly reported contributing factors to process safety incidents in the US chemical manufacturing industry. The database for the study contained 79 incidents from 2010 to 2019, partly investigated by the Chemical Safety Board (CSB). To be included in the study, the CSB archive of incident investigations were parsed to include only incidents which occurred at a company classified as 325 in the North American Industry Classification System (NAICS), assigned to businesses that participate in chemical manufacturing. For each incident, all of the identified contributing factors were catalogued in the database. From this list of identified contributing factors, it was possible to name the ‘top three’ contributing factors. The top three contributing factors cited for the chemical manufacturing industry were found to be: design; preventive maintenance; and safeguards, controls & layers of protection. The relationship between these top contributing factors and the most common OSHA citations was investigated as well. The investigation and citation history for NAICS 325 companies in the Occupational Safety & Health Administration (OSHA) citations database was then analysed to assess whether there was any overlap between the top reported contributing factors to process safety events and the top OSHA citations recorded for the industry. A database consisting of the inspection and citation history for the chemical manufacturing industry identified by NAICS code 325 was assembled for inspections occurring between 2010 and 2020 (August). The analysis of the citation history for the chemical manufacturing industry specifically, identified that the list of the top contributing factors to process safety incidents overlapped with the most common OSHA violations. This finding is relevant to industry stakeholders who are considering how to strategically invest resources for achieving maximum benefit – reducing process safety risk and simultaneously improving OSHA citation history. 相似文献
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从促使事故发生的基本因素入手,把事故的成因清晰的展示给我们。告知人们如何避免并远离事故,保障自身和大众的生命和财产的安全。并告诉我们如何去管理人的行为。 相似文献
19.
强化安全目标管理确保安全生产 总被引:1,自引:0,他引:1
1998年底之前 ,公司工伤事故频繁 ,为了扭转安全生产工作的不利局面 ,自 1999年起 ,采用科学的、现代化的管理方法 ,严格安全目标管理 ,确保了年度安全目标的实现 相似文献
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As industrial operations expand, major incidents continue to affect people, damage facilities, and impact the environment. In the last 20 years, about 50% of these incidents occurred in facilities that had implemented some form of Process Safety Management (PSM) and 50% came about in smaller facilities that did not include such planning (Demichela et al., 2004). The objective of this article is to use PSM principles to create practical recommendations at the regional level, to complement those previously developed for singular facilities. This article compares Strathcona County Emergency Service (SCES) in Alberta with Technical Standards & Safety Authority (TSSA) in Ontario, with respect to safety, facility licensing, permit requirements, risk assessment procedures and land use planning aspects to determine PSM enhancements for SCES. Furthermore, for a better overview, two supplemental provincial organisations in Alberta, namely Alberta Boiler Safety Association (ABSA) and Safety Codes Council (SCC), were also considered. We proposed that SCES could develop more detailed facility-specific licensing procedures, auditing, and inspection. SCES could also provide details of accredited organisations that carry out inspections and audits on their behalf. When reviewing the quantitative risk assessment processes for SCES and TSSA, we recommend that SCES should update their probability data sources used in their cumulative risk assessment study. Based on the authors’ experience and gathered data, the use of additional facility practices such as safety management system, internal audits, and checklists can enhance incident prevention. 相似文献