Experimental and kinetic modeling of oxygen-enriched air combustion of municipal solid waste

The characteristics of oxygen-enriched air combustion of raw municipal solid waste (MSW) were studied by thermogravimetric analysis. Experiments on oxidative pyrolysis of MSW were carried out under different atmospheres (N(2), N(2):O(2)=7:3, N(2):O(2)=5:5, N(2):O(2)=4:6, and N(2):O(2)=2:8) at 30 degrees C/min. Two distinct peaks of weight loss were obtained according to the derivative thermogravimetric curves; one of them is centered on 305 degrees C with about 40% weight loss, and the second is centered on 420 degrees C with about 20% weight loss. Effects of oxygen concentration on the decomposition process and char combustion were analyzed, and then the process of oxygen-enriched air combustion of MSW was divided into four steps. Kinetic parameters were observed by direct non-linear regressions. According to the obtained data, the apparent activation energy and reaction order decreases along with the combustion process, while that of char combustion increases as oxygen concentration increases.     

造纸污泥燃烧、热解与孔结构特性实验研究

对造纸污泥、造纸污泥焦、煤、煤焦热重和压汞实验,以及燃烧、热解和孔结构进行特性分析。通过对实验现象和数据的处理与分析,得到了反应动力学参数和孔结构特性参数。热重实验显示,造纸污泥与煤基本都要经历加热、挥发份析出、挥发份着火及燃烧、固定碳着火及燃烧四个阶段。造纸污泥的燃烧、热解特性与煤有较大差异。造纸污泥在失重分解过程中挥发份所起作用远大于固定碳所起作用。得到了比孔容、比表面积、孔数与孔径分布的关系,造纸污泥、造纸污泥焦的孔隙率比煤、煤焦的大很多。造纸污泥的焦粒属于多孔介质,使得空气易于扩散到其中的气孔中,有利于燃烧。     

Fast firing of tiles containing paper mill sludge, glass cullet and clay

The paper describes results obtained in the development of a previous research. We study here, in fast firing, the sintering behaviour and measure some properties of tiles containing a mixture of 60 wt% of paper mill sludge and 40 wt% of glass cullet. The behaviour of this material is compared to those displayed by materials obtained by the same mixture added with 10, 20 and 30 wt% of a natural red clay. In parallel, the same properties are measured also on a reference blend, which is presently used to produce commercial tiles. We show that powders containing 60 wt% of paper sludge and 40 wt% of glass cullet to which 30 wt% of clay is added give rise to materials that display a stable sintering process and have good hardness and strength and therefore could be used for the industrial production of tiles.     

Co-firing of paper mill sludge and coal in an industrial circulating fluidized bed boiler

Co-firing of coal and paper mill sludge was conducted in a 103 MWth circulating fluidized bed boiler to investigate the effect of the sludge feeding rate on emissions of SOx, NOx, and CO. The preliminary results show that emissions of SOx and Nx decrease with increasing sludge feeding rate, but CO shows the reverse tendency due to the decrease in combustion temperature caused by a large amount of moisture in the sludge. All emissions met the local environmental requirements. The combustion ashes could be recycled as feed materials in the cement manufacturing process.     

Anaerobic digestion combined pyrolysis for paper mill sludge disposal and its influence on char characteristics

Journal of Material Cycles and Waste Management - The disposal of paper mill sludge through anaerobic digestion (AD) combined pyrolysis was investigated. Two paper mill sludge samples, both with...     

Combustion characteristics of paper mill sludge in a lab-scale combustor with internally cycloned circulating fluidized bed

After performing a series of batch type experiments using a lab-scale combustor, consideration was given to the use of an internally cycloned circulating fluidized bed combustor (ICCFBC) for a paper mill sludge. Operation parameters including water content, feeding mass of the sludge, and secondary air injection ratio were varied to understand their effects on combustion performance, which was examined in terms of carbon conversion rate (CCR) and the emission rates of CO, C(x)H(y) and NO(x). The combustion of paper mill sludge in the ICCFBC was compared to the reaction mechanisms of a conventional solid fuel combustion, characterized by kinetics limited reaction zone, diffusion limited reaction zone, and transition zone. The results of the parametric study showed that a 35% water content and 60 g feeding mass generated the best condition for combustion. Meanwhile, areal mass burning rate, which is an important design and operation parameter at an industrial scale plant, was estimated by a conceptual equation. The areal mass burning rate corresponding to the best combustion condition was approximately 400 kg/hm(2) for 35% water content. The secondary air injection generating swirling flow enhanced the mixing between the gas phase components as well as the solid phase components, and improved the combustion efficiency by increasing the carbon conversion rate and reducing pollutant emissions.     

Mathematical modeling of MSW combustion and SNCR in a full-scale municipal incinerator and effects of grate speed and oxygen-enriched atmospheres on operating conditions

The rising popularity of incineration of municipal solid waste (MSW) calls for detailed mathematical modeling and accurate prediction of pollutant emissions. In this paper, mathematical modeling methods for both solid and gaseous phases were employed to simulate the operation of a 450 t/d MSW-burning incinerator to obtain detailed information on the flow and combustion characteristics in the furnace and to predict the amount of pollutant emissions. The predicted data were compared to on-site measurements of gas temperature, gas composition and SNCR de-NO_X system. The major operating conditions considered in this paper were grate speed and oxygen concentration. A suitable grate speed ensures complete waste combustion. The predictions are as follows: volatile release increases with increasing grate speed, and the maximal value is within the range of 700–800 kg/m² h; slow grate speeds result in incomplete combustion of fixed carbon; the gas temperature at slow grate speeds is higher due to adequate oxygenation for fixed carbon combustion, and the deviation reaches 200 K; NO_X emission decreases, but CO emission and O₂ concentrations increase, and the deviation is 63%, 34% and 35%, respectively. Oxygen-enriched atmospheres promote the destruction of most pollutants due to the high oxygen partial pressure and temperature. The furnace temperature, NO production and CO emission increase as the oxygen concentration increases, and the deviation of furnace exit temperature, NO and CO concentration is 38.26%, 58.43% and 86.67%, respectively. Finally, oxygen concentration is limited to below 35% to prevent excessive CO and NO_X emission without compromising plant performance. The current work greatly helps to understand the operating characteristics of large-scale MSW-burning plants.     

流化床富氧焚烧含油污泥技术经济性分析

介绍了流化床富氧焚烧含油污泥技术的流程和优势,计算了富氧焚烧含油污泥系统主要设备的电耗和技术经济指标。流化床富氧焚烧含油污泥技术可实现烟气及其他污染物零排放,产生的蒸汽可直接供应油田生产和生活使用,产生的液态CO2可直接用于油井驱油,烟气中的SO2和NOx可转化为硫酸和硝酸。采用日处理200 t含油污泥的流化床锅炉年处理含油污泥量约73 kt,每年减少排污费7 300万元;锅炉年产蒸汽量约177 kt,每年节约蒸汽费用1 380.6万元,合计每年节约成本8 680.6万元。回收得到质量分数为40%的稀硫酸5.56 t/d,质量分数为37%的硝酸0.708 t/d,年回收CO2约99 kt。     

Experimental investigation of wood combustion in a fixed bed with hot air

Waste combustion on a grate with energy recovery is an important pillar of municipal solid waste (MSW) management in the Netherlands. In MSW incinerators fresh waste stacked on a grate enters the combustion chamber, heats up by radiation from the flame above the layer and ignition occurs. Typically, the reaction zone starts at the top of the waste layer and propagates downwards, producing heat for drying and devolatilization of the fresh waste below it until the ignition front reaches the grate. The control of this process is mainly based on empiricism.MSW is a highly inhomogeneous fuel with continuous fluctuating moisture content, heating value and chemical composition. The resulting process fluctuations may cause process control difficulties, fouling and corrosion issues, extra maintenance, and unplanned stops. In the new concept the fuel layer is ignited by means of preheated air (T > 220 °C) from below without any external ignition source. As a result a combustion front will be formed close to the grate and will propagate upwards. That is why this approach is denoted by upward combustion.Experimental research has been carried out in a batch reactor with height of 4.55 m, an inner diameter of 200 mm and a fuel layer height up to 1 m. Due to a high quality two-layer insulation adiabatic conditions can be assumed. The primary air can be preheated up to 350 °C, and the secondary air is distributed via nozzles above the waste layer. During the experiments, temperatures along the height of the reactor, gas composition and total weight decrease are continuously monitored. The influence of the primary air speed, fuel moisture and inert content on the combustion characteristics (ignition rate, combustion rate, ignition front speed and temperature of the reaction zone) is evaluated.The upward combustion concept decouples the drying, devolatilization and burnout phase. In this way the moisture and inert content of the waste have almost no influence on the combustion process. In this paper an experimental comparison between conventional and reversed combustion is presented.     

Batchwise mesophilic anaerobic co-digestion of secondary sludge from pulp and paper industry and municipal sewage sludge

Residues from forest-industry wastewater-treatment systems are treated as waste at many pulp and paper mills. These organic substances have previously been shown to have potential for production of large quantities of biogas. There is concern, however, that the process would require expensive equipment because of the slow degradation of these substances. Pure non-fibrous sludge from forest industry showed lower specific methane production during mesophilic digestion for 19 days, 53 ± 26 Nml/g of volatile solids as compared to municipal sewage sludge, 84 ± 24 Nml/g of volatile solids. This paper explores the possibility of using anaerobic co-digestion with municipal sewage sludge to enhance the potential of methane production from secondary sludge from a pulp and paper mill. It was seen in a batch anaerobic-digestion operation of 19 days that the specific methane production remained largely the same for municipal sewage sludge when up to 50% of the volatile solids were replaced with forest-industry secondary sludge. It was also shown that the solid residue from anaerobic digestion of the forest-industry sludge should be of suitable quality to use for improving soil quality on lands that are not used for food production.     

Thermal processing of paper sludge and characterisation of its pyrolysis products

Paper sludge is a waste product from the paper and pulp manufacturing industry that is generally disposed of in landfills. Pyrolysis of paper sludge can potentially provide an option for managing this waste by thermal conversion to higher calorific value fuels, bio-gas, bio-oils and charcoal. This work investigates the properties of paper sludge during pyrolysis and energy required to perform thermal conversion. The products of paper sludge pyrolysis were also investigated to determine their properties and potential energy value. The dominant volatile species of paper sludge pyrolysis at 10 °C/min were found to be CO and CO₂, contributing to almost 25% of the paper sludge dry weight loss at 500 °C. The hydrocarbons (CH₄, C₂H₄, C₂H₆) and hydrogen contributed to only 1% of the total weight loss. The bio-oils collected at 500 °C were primarily comprised of organic acids with the major contribution being linoleic acid, 2,4-decadienal acid and oleic acid. The high acidic content indicates that in order to convert the paper sludge bio-oil to bio-diesel or petrochemicals, further upgrading would be necessary. The charcoal produced at 500 °C had a calorific value of 13.3 MJ/kg.     

NaOH强化催化湿式氧化处理制药污泥

采用NaOH强化催化湿式氧化的方法处理制药污泥,考察了各工艺条件对污泥VSS去除率和COD去除率的影响。实验结果表明,在NaOH加入量10 g/L、反应温度260 ℃、初始氧气压力1.0 MPa、反应时间60 min的最佳工艺条件下,污泥VSS去除率和 COD去除率分别达到95%和60%,VSS去除率较高,污泥减量化效果显著。NaOH强化催化湿式氧化反应处理制药污泥的机理是氢氧根在高温条件下促进了微生物细胞的水解,促使污泥固体组分分解转移到液相中,最终有机物被降解为小分子有机物、CO₂和水。     

Fabrication and characterization of lightweight aggregate prepared from steel mill sludge in one step

Journal of Material Cycles and Waste Management - The qualified green lightweight aggregate (LWA) was successfully prepared from steel mill sludge (SMS) and fly ash (FAS) in one step using the...     

Analysis of the combustion and pyrolysis of dried sewage sludge by TGA and MS

In this study, the combustion and pyrolysis processes of three sewage sludge were investigated. The sewage sludge came from three wastewater treatment plants.Proximate and ultimate analyses were performed. The thermal behaviour of studied sewage sludge was investigated by thermogravimetric analysis with mass spectrometry (TGA-MS). The samples were heated from ambient temperature to 800 °C at a constant rate 10 °C/min in air (combustion process) and argon flows (pyrolysis process). The thermal profiles presented in form of TG/DTG curves were comparable for studied sludges. All TG/DTG curves were divided into three stages. The main decomposition of sewage sludge during the combustion process took place in the range 180–580 °C with c.a. 70% mass loss. The pyrolysis process occurred in lower temperature but with less mass loss. The evolved gaseous products (H₂, CH₄, CO₂, H₂O) from the decomposition of sewage sludge were identified on-line.     

Evaluation of biotechnological processes to obtain ethanol from recycled paper sludge

Journal of Material Cycles and Waste Management - Finding innovative solutions to manage waste and to expand the production of biofuels are some of the current challenges. Pulp and paper sectors,...     

Chemical properties and biodegradability of waste paper mill sludges to be used for landfill covering.

Waste paper mill sludges originating from different effluent treatment and de-inking installations are complex mixtures of inorganic and organic particles. Due to their favourable physico-chemical, and microbiological characteristics, they may be conveniently reused for different purposes as such or after appropriate pretreatment. Sludges from the Slovenian paper industry were extensively tested for their chemical, stability and sealing properties. During the biodegradability tests, evolutions of greenhouse gases CO2, CH4 and H2S as well as the concentrations of released volatile organic acids, such as acetic, propionic, butyric, lactic and glycollic acids as the typical degradation products of organic materials, were measured. Some other important parameters of water leachates such as pH, redox potential, content of starch and leachable ions were also evaluated. The results indicate that most of them can be efficiently applied as alternative hydraulic barrier layers for landfill construction and covering instead of the more expensive clay due to their good geomechanical properties, chemical inertness and microbiological stability. Such replacement brings about considerable economical and ecological benefits as the waste is reprocessed as secondary raw material.     

Methane and carbon dioxide emission in a two-phase olive oil mill sludge windrow pile during composting

The aim of this work was to make some preliminary evaluations on CO(2) and CH(4) emissions during composting of two-phase olive oil mill sludge (OOMS). OOMS, olive tree leaves (OTL) and shredded olive tree branches (OTB) were used as feedstock for Pile I and Pile II with a 1:1:1 and 1:1:2v/v ratio, respectively. Each pile was originally 1.2m high, 2.0m wide and approximately 15.0m long. Four 500 ml volume glass funnels were inverted and introduced in each pile, two in the core (buried 50-60 cm from the surface) and two near the surface under a thin 10-15 cm layer of the mixture. Thin (0.5 cm diameter) plastic, 80 cm long tubes were connected to the funnels. A mobile gas analyser (GA2000) was used to measure the composition (by volume) of O2, CO2 and CH4 on a daily basis. The funnels were removed prior to each turning and reinserted afterwards. From each pair of funnels (core and surface) of both piles, one was kept closed between samplings. Two way ANOVA was used to test differences between piles and among the tubes. Post hoc Tukey tests were also used to further investigate these differences. There was a significant difference (at p<0.001) in the two piles for all three gases. The average concentrations of O2, CO2 and CH4 in Pile I, from all four funnels was 16.86%, 3.89% and 0.25%, respectively, where for Pile II the average values were 18.07%, 2.38% and 0.04%, respectively. The presence of OOMS in larger amounts in Pile I (resulting in more intense decomposing phenomena), and the larger particle size of OTB in Pile II (resulting in increasing porosity) are the probable causes of these significant differences. Samples from open funnels presented lower, but not significantly lower, O2 composition (higher for CO2 and CH4) in comparison with closed funnels in both depths and both piles. Not significant were also the different mean gas compositions between core and surface funnels in the same pile.     

Chemical and microbiological stability of waste sludge from paper industry intended for brick production.

Due to its chemical composition, waste sludge generated in the paper industry may be used as a raw material for brick production. Brick manufacture is limited to the warmer months of the year whereas sludge is produced continuously by different effluent treatment devices. Therefore, it has to be stored until further processing. For this reason, it is essential that it is not subject to significant chemical and microbiological decomposition during storage. In the experiment, sludge from a tissue paper mill was tested for its stability. It was stored for several weeks during winter and summer periods in a pile, 2 m in height, in an open but covered store. Different leachable organic and inorganic compounds indicating possible ongoing deterioration processes, as well as pH value, redox potential, temperature, humidity and dry matter content were evaluated weekly in water extracts of homogenized sludge samples. According to the test results, the material may be considered to be chemically and microbiologically stable as there was practically no emission of odorous and toxic compounds such as H2S, NH3 and butyric acid despite prolonged storage times and elevated environmental temperatures. All the microbial species identified in the sludge during storage belong to the typical microflora of the environment.     

Properties of structural concrete with high-strength cement mixes containing waste paper sludge ash

Journal of Material Cycles and Waste Management - This paper studies the use of wastepaper sludge ash (WPSA) for structural concrete in binary and ternary mixes with high-strength cement and two...