活性炭纤维净化印刷过程产生的VOCs废气

介绍了应用局部排气的方法,收集印刷过程的挥发性有机化合物（VOCs）废气,应用活性炭纤维（ACF）吸附脱附有机废气回收净化装置,进行印刷厂VOCs废气的回收与治理,详细描述了印刷车间VOCs废气的收集与处理工艺过程及其效果.测试结果表明,应用此工艺和设备可以有效地进行印刷过程大风量的VOCs废气的回收和治理.     

化学原料药行业挥发性有机废气污染特征与治理中的主要问题及建议

化学原料药制造行业是挥发性有机废气(VOCs)排放重点监管行业。原料药生产过程中VOCs排放具有排放节点多、成份复杂等特点。在阐述典型原料药生产过程中VOCs产生环节的基础上,分析了制药企业VOCs治理普遍面临的治理技术缺乏针对性、无组织废气收集不足、企业废气自行监测能力不足等难点问题,并对制药企业VOCs治理提出了加强有机废气成分溯源监测和规范废气收集等前瞻性建议,以期为提高该行业的VOCs治理效果并促进制药行业的可持续发展提供参考。     

防火及阻燃材料质量检验过程中含挥发性有机物烟气的治理工艺

防火及阻燃材料的质量检验是检验产品防火性能、有效预防火灾的保障,在其检验过程中会产生大量含挥发性有机物(VOCs)的烟气,该类废气通常未经处理或经简单处理直接排放,严重污染了周围环境。为研究该类废气的排放状况,分析了该类废气的成份及特点。通过对比分析VOCs废气处理的常用治理工艺,结合实际工程应用经验,针对性的提出了该类废气的综合治理工艺,为该类废气的治理提供了参考。     

微波催化燃烧技术处理印刷包装行业VOCs

微波催化燃烧技术将微波辐照与吸波型催化剂相结合,可用于对挥发性有机化合物(VOCs)进行催化燃烧处置.研制了 Pt/CuMnCeOx/堇青石和Pt/CuMnCeOx/纳米陶瓷整体式蜂窝状催化剂,并开发了微波催化燃烧VOCs的装置,将其应用于印刷包装行业的VOCs治理.通过操作条件的优化,考察了微波催化燃烧技术对VOCs...     

典型石化企业挥发性有机物排放测算及本地化排放系数研究

石化行业是中国大气挥发性有机物(VOCs)的重要来源。以中国某新建典型石化企业为例,综合采用不同核算方法估算并比较了石化企业典型排放环节VOCs的排放结果;并在此基础上计算了石化企业典型排放环节本地化排放系数。结果表明,典型石化企业各环节VOCs排放量贡献分别为:储罐50.4%、废水收集与处理29.0%、火炬8.3%、装卸5.2%、设备密封点3.4%、循环冷却水2.4%、燃烧烟气0.8%、工艺废气0.5%;在装卸、设备密封点、废水收集与处理、循环冷却水环节,不同核算方法造成核算结果差异较大,排放系数法核算结果为本研究方法核算结果的数倍,其中装卸过程为4.2倍(无回收设施)和16.4倍(含回收设施),设备密封点为4.4倍(泄漏筛分法)和55.4倍(相关方程法),废水收集与处理为2.1倍,循环冷却水为2.1倍;《大气挥发性有机物源排放清单编制技术指南》中石油炼制企业的VOCs排放系数为本研究1.8倍,因此石化企业在建立排放清单时应开展本地化研究,建立本地化系数;研究结果对于中国建立石化企业VOCs排放清单提供了一定支撑。     

印刷环节挥发性有机物无组织排放特征测定研究

对使用溶剂型油墨的凹版印刷设备和使用水性油墨的柔版印刷设备无组织排放的挥发性有机物(VOCs)浓度进行了实际监测,并采用计算流体动力学模拟无组织排放VOCs的收集效率。结果表明：(1)使用溶剂型油墨的凹版连续印刷过程非甲烷总烃(NMHC)最高均值达到5 975.67 mg/m³,约为使用水性油墨的柔版印刷(191.67 mg/m³)的31.2倍。虽然使用水性油墨可明显降低NMHC的排放,但其操作空间的浓度依然存在超过《工作场所有害因素职业接触限值第1部分：化学有害因素》(GBZ 2.1—2019)的现象。(2)印刷车间应该设置专门的调墨室,能缓解印刷车间内挥发性污染气体浓度的波动。(3)计算流体动力学模拟显示,设置合理的集气罩可有效降低VOCs的无组织排放,收集效率为70%～75%。     

上海市机动车尾气VOCs组成及其化学反应活性

采用钢罐采样-气相色谱/质谱法,采集并分析了上海市主要交通干道和隧道废气样品中挥发性有机物(VOCs)的污染水平。分析结果表明,交通干道和隧道废气样品的总挥发性有机污染物(TVOC)质量浓度分别为(227.1±40.9)、(2209.9±1228.0)μg/m3;隧道废气样品中的TVOC浓度是交通干道平均浓度的4.3～15.2倍;交通干道废气样品中VOCs主要组分与隧道废气样品中VOCs主要组分非常类似,说明交通干道废气样品中VOCs主要来源于机动车尾气排放。交通干道废气样品中TVOC的.OH消耗速率为(17.21±4.49)s-1,延安东路隧道和打浦路隧道废气样品中TVOC的.OH消耗速率分别为(300.37±120.78)、(138.09±25.30)s-1,烯烃对TVOC的.OH消耗速率贡献最大,其对废气化学反应活性贡献率在70%以上。交通干道和隧道废气样品中关键活性组分是C2～C5的烯烃组分,这些组分也是机动车尾气中的特征污染物,因此可以判断机动车尾气是上海市大气化学反应活性的最大贡献者。     

不同工作模式下VOCs废气收集系统阻力平衡数值模拟与应用

为了提高平版印刷车间不同工作模式下VOCs废气收集系统的收集效率和降低收集系统的能耗,采用支路管道上增设调节阀和集气罩罩口增设三角板的联合措施,并通过数值模拟的方法对废气收集系统进行阻力平衡优化,使得各支路和集气罩罩口风量达到设计风量。将各集气罩模拟风量与实测风量进行比较,发现二者具有较高的吻合性,从而证明了数值模拟方法的可靠性。模拟结果表明:在全负荷运行模式下,经优化后,系统支路最大风量偏差与最大阻力不平衡率由原设计的41.81%和23.77%降至为0.26%和0.43%,优化后各集气罩风量偏差能够控制在-0.2%～0.3%;在不同工作模式下,优化后收集系统均已基本达到全平衡负压状态,各工作支路阻力偏差在0%～0.43%,各支路和集气罩能够实现在设计状态下运行。本研究结果可为VOCs废气收集系统的优化与运行提供参考。     

浙江省某印染企业VOCs的产生特征及去除特性

为探究印染行业生产过程中挥发性有机物(volatile organic compounds, VOCs)的产生特征及现有控制措施对VOCs的去除效果,选取浙江某典型印染企业作为研究对象,调查了该企业主要VOCs污染源(包括定型机、配料间及污水站)的废气产生特征,测定和评价了各废气处理装置对VOCs的去除效果。结果表明,该企业定型机、配料间及污水站产生的有组织废气总流量分别为8.6×10~5、7.4×10~4、2.8×104 m~3·h~(-1),产生的VOCs平均浓度分别为14.7、9.0和14.9 mg·m~(-3),有组织废气源VOCs的年产生总量约为80 t。定型车间、印染车间和污水站附近无组织VOCs的平均浓度分别约为0.66、0.16和0.59 mg·m~(-3)。产生的典型VOCs包括苯甲酸苄酯、五氟丙酸三十八烷酯、乙二醇单丁醚、十六烷、异喹啉等。定型机废气采用"冷却+静电"或"喷淋+静电"工艺处理,其对VOCs的去除率仅为2%～6%。配料间和污水站产生废气采用"碱洗+次氯酸钠洗涤"工艺处理,其对VOCs的去除率为8%～58%。研究结果可为印染行业VOCs污染控制提供参考。     

加油站的烃类VOCs污染及其治理技术

加油站因储运轻质油品而产生的烃类VOCs对健康、环境、安全以及油品质量等带来了一系列负面影响.发达国家的常规治理措施主要是进行密闭卸油和密闭发油,对加油站的设备安装、管线布置、运营管理等都有一些具体要求;进入21世纪后美国又提出了强化加油站油气回收处理的观点,相应的技术、设备及法规也都日益健全.国内目前对加油站烃类VOCs污染的治理工作与发达国家相比差距很大,应该尽快从烃类VOCs回收处理的专用膜分离装置入手进行相关研究和产品开发.     

Contaminated site remedial investigation and feasibility removal of chlorinated volatile organic compounds from groundwater by activated carbon fiber adsorption

Groundwater contaminated by dense, non-aqueous phase liquids (DNAPLs) such as chlorinated solvents has become a serious problem in some regions of Taiwan. The sources of these contaminants are due to industrial discharges. These chlorinated volatile organic compounds (VOCs) have been proven to be carcinogenic to humans. The groundwater is used for domestic drinking water supply in some cities of Taiwan and the severely contaminated groundwater has to be treated in order to meet the requirement of drinking water standards. This study covers two areas of work. In the first part, polluted groundwater samples were collected from the contaminated site and analytical results indicated measurable concentrations of 12 representative chlorinated VOCs in water samples. The primary VOCs detected included trichloroethene (TCE), tetrachloroethene (PCE), 1,1,2-trichloroethane (1,1,2-TCA), and 1,1-dichloroethene (1,1-DCE). Second, to remove VOCs groundwater was treated using adsorption on activated carbon fiber (ACF). This involved pumping groundwater through vessels containing ACF. Most VOCs, including TCE, PCE, 1,1,2-TCA, and DCE, were readily adsorbed onto ACF and are removed from the water stream. Our study showed that the technology was able to significantly reduce chlorinated VOCs concentrations in groundwater.     

Source profiles of volatile organic compounds associated with solvent use in Beijing,China

Compositions of volatile organic compound (VOC) emissions from painting applications and printing processes were sampled and measured by gas chromatography–mass spectrometry/flame ionization detection (GC–MS/FID) in Beijing. Toluene and C8 aromatics were the most abundant species, accounting for 76% of the total VOCs emitted from paint applications. The major species in printing emissions included heavier alkanes and aromatics, such as n-nonane, n-decane, n-undecane, toluene, and m/p-xylene. Measurements of VOCs obtained from furniture paint emissions in 2003 and 2007 suggest a quick decline in benzene levels associated with formulation changes in furniture paints during these years. A comparison of VOC source profiles for painting and printing between Beijing and other parts of the world showed significant region-specific discrepancies, probably because of different market demands and environmental standards. We conducted the evaluation of the source reactivities for various VOC emission sources. The ozone formation potential (OFP) for unit mass of VOCs source emissions is the highest for paint applications. Substituting solvent-based paints by water-based in Beijing will lead to an OFP reduction of 152,000 tons per year, which is more than 1/4 of the OFPs for VOCs emissions from vehicle exhaust in the city.     

A sensitive diffusion sampler for the determination of volatile organic compounds in ambient air

We developed a diffusive sampling device (DSD-voc) for volatile organic compounds (VOCs) which is suitable for collection of low level VOCs and analysis with thermal desorption. This sampling device is composed of two parts, an exposure part made of a porous polytetrafluoroethylene (PTFE) filter, and an analysis part made of stainless-steel tubing. The DSD-voc collects VOCs through the mechanism of molecular diffusion. Collection is controlled by moving the adsorbent from the exposure part to the analysis part by changing the posture of the DSD-voc. Adsorbates in the DSD-voc were analyzed by GC/MS with a thermal desorption cold trap injector (TCT). The TCT has the advantage of being able to accept the entire quantity of VOCs. We connected a condenser between the DSD-voc and the trap tube to prevent moisture from freezing in the trap tube when the sampler was packed with strong adsorbent. We also examined the desorption efficiency for VOCs from several types of adsorbents (Carboxen^TM 1000, Carbosieve^TM G, Carbosieve S III, Carbotrap^TM B, and activated carbon) over a wide range of temperatures. Carboxen 1000 was suitable for the determination of VOCs with a low boiling point range, from CFC12 to hexane, while Carbotrap B was suitable for VOCs from hexane to 1,4-dichlorobenzene. The limits of detection with Carboxen 1000 and Carbotrap B were 0.036–0.046 and 0.0035–0.014 ppb, respectively, for a sampling duration of 24 h. Coefficients of variation for concentrations of major VOCs ranged from 3.8 to 14%. It is possible to estimate atmospheric VOCs at sub-parts per billion (sub-ppb), with high sensitivity, by using both adsorbents in combination.     

Inhalation exposure to volatile organic compounds in the printing industry

ABSTRACT

This study reports on the occupational inhalation exposure to VOCs of workers in the Kuwaiti printing industry. Using the evacuated canister methodology, we targeted 72 VOCs in three printeries and compared the concentrations to previous reports and relevant occupational exposure levels (OELs). We found that recent efforts in the printing industry to reduce VOC usage had been successful, as concentrations of key hazardous VOCs were substantially lower than anticipated. On the other hand, nearly all target VOCs were found. Non-production areas were sampled along with the offset printing areas, another strength of this study, and revealed exposures to hazardous VOCs among administers and digital printer and CTP operators. Exposure to ototoxic VOCs amounted to 1–3% of the OEL, consisting mostly of ethylbenzene, which was likely in use in two of the study printeries. Exposure to carcinogenic or probably carcinogenic VOCs was 15–20% of the OEL at four locations across the three printeries, consisting mostly of vinyl chloride and benzyl chloride. Vinyl chloride VOC was partially sourced from outdoors, but was also likely used inside the study printeries. Interestingly, concentrations of vinyl chloride were similar in most sampling locations to that of CFC-114, a CFC banned by the Montreal Protocol and not commonly used as a refrigerant. This unexpected finding suggests further study is warranted to identify the use of these VOCs in printeries. Exposure to hazardous VOCs up to nearly 50% of the OEL, consisting largely of bromoform and vinyl chloride. Bromoform was found in all the study printeries, sourced partially from outdoor air. The higher concentrations found inside the study printeries likely resulted from the use of the desalinated water for washing. This finding raises of emissions from sources other than blanket washes, and inks, etc. adding to the total VOC load in printery indoor air.

Implications: Results from this study indicate that efforts to reduce worker exposure to VOCs particularly dangerous to human health in recent years have been successful, but there is still much to be done to protect workers. Exposures to ototoxic and carcinogenic VOCs were identified, among both production and non-production workers. Unexpected findings included the apparent use in printing activities of the carcinogen vinyl chloride and CFC-114, banned under the Montreal Protocol. Observed lapses in safety procedures included failure to utilize ventilation systems and closing doors between work areas, indicating management and worker education should remain a priority.     

气相沿面放电—活性炭纤维吸附联合降解双酚A废水研究

利用气相沿面放电—活性炭纤维(ACF)吸附(简称放电—吸附)联合处理含双酚A(BPA)废水,探讨了联合处理对BPA的降解效果,并通过处理过程中O3利用率变化以及处理前后ACF的表观状态变化分析了反应的作用机制。结果表明,放电—吸附联合处理相比单独放电和单独ACF吸附能显著提高BPA的降解率;在一定范围内,加大放电电压能提高放电—吸附联合处理的BPA降解效果,但放电电压超过一定值后,放电产生的O3量进一步增多,对ACF表面的结构破坏作用增加,反而导致BPA的降解效果降低,本研究较佳的放电电压为8.5kV;扫描电镜分析结果表明,经放电—吸附联合处理后,ACF表面出现大量的孔道,提高了表面的BPA富集浓度,同时也增加反应的活性位点;傅里叶变换红外光谱分析结果表明,联合处理后ACF表面的C—O、C=C、O—H等官能团都有所减少,可能是联合处理过程中O3等活性物质与ACF表面的这些还原性官能团发生了反应,诱导O3分解出了更多的自由基,从而促进了BPA的降解。     

Characterization of activated carbon fiber filters for pressure drop, submicrometer particulate collection, and mercury capture

The use of activated carbon fiber (ACF) filters for the capture of particulate matter and elemental Hg is demonstrated. The pressure drop and particle collection efficiency characteristics of the ACF filters were established at two different face velocities and for two different aerosols: spherical NaCl and combustion-generated silica particles. The clean ACF filter specific resistance was 153 kg m-2 sec-1. The experimental specific resistance for cake filtration was 1.6 x 10(6) sec-1 and 2.4 x 10(5) sec-1 for 0.5- and 1.5-micron mass median diameter particles, respectively. The resistance factor R was approximately 2, similar to that for the high-efficiency particulate air filters. There was a discrepancy in the measured particle collection efficiencies and those predicted by theory. The use of the ACF filter for elemental Hg capture was illustrated, and the breakthrough characteristic was established. The capacity of the ACF filter for Hg capture was similar to other powdered activated carbons.     

酸析-活性炭纤维吸附预处理精制棉黑液

采用酸析-活性炭纤维吸附工艺去除精制棉黑液中的有机物,先用酸析法去除木质素,再用活性炭纤维吸附黑液中的剩余有机物。采用紫外-可见(UV-vis)吸收光谱、傅立叶转换红外吸收光谱(FTIR)和明亮发光菌水质急性毒性法等手段分析处理前后的精制棉黑液。研究表明,黑液中主要有机成分为愈创基(G-)和羟苯基(H-)木质素。在pH为2.0,活性炭纤维用量为90 g/L,温度为40°C,吸附时间为5 h的条件下,COD去除率可以达到85%。活性炭纤维对酸析后精制棉黑液的吸附热力学符合Redlich-Peterson经验吸附模型,吸附动力学符合伪二级动力学模型,吸附为吸热过程。酸析-吸附过程使精制棉黑液急性毒性去除率达到95%以上,为后续生物法处理提供了有利条件。     

Emission characteristics of ultrafine particles and volatile organic compounds in a commercial printing center

Laser printers are one of the common indoor equipment in schools, offices, and various other places. Laser printers have recently been identified as a potential source of indoor air pollution. This study examines the characteristics of ultrafine particles (UFPs, diameter <100 nm) and volatile organic compounds (VOCs) emitted from laser printers housed in a commercial printing center. The results indicated that apart from the printer type, the age of printers, and the number of pages printed, the characteristics of UFPs emitted from printers also depend on indoor ventilation conditions. It was found that at reduced ventilation rates of indoor air, there was a rise in the number concentration of UFPs in the printing center. Interestingly, the contribution of UFPs to the total number of submicrometer-sized particles was observed to be higher at a sampling point far away from the printer than the one in the immediate vicinity of the printer. Black carbon (BC) measurements showed a good correlation (rs = 0.82) with particles in the size range of 100-560 nm than those with diameters less than 100 nm (rs = 0.33 for 50-100 nm, and rs = -0.19 for 5.6-50 nm particles). Measurements of VOCs in the printing center showed high levels of m-, o-, and p-xylene, styrene, and ethylbenzenes during peak hours of printing. Although toluene was found in higher levels, its concentration decreased during peak hours compared to those during nonoperating hours of the printing center.     

Characterization of Activated Carbon Fiber Filters for Pressure Drop,Submicrometer Particulate Collection,and Mercury Capture

ABSTRACT

The use of activated carbon fiber (ACF) filters for the capture of particulate matter and elemental Hg is demonstrated. The pressure drop and particle collection efficiency characteristics of the ACF filters were established at two different face velocities and for two different aerosols: spherical NaCl and combustion-generated silica particles. The clean ACF filter specific resistance was 153 kg m^-2 sec^-1. The experimental specific resistance for cake filtration was 1.6 × 10⁶ sec^-1 and 2.4 × 10⁵ sec^-1 for 0.5- and 1.5-μm mass median diameter particles, respectively. The resistance factor R was approximately 2, similar to that for the high-efficiency particulate air filters. There was a discrepancy in the measured particle collection efficiencies and those predicted by theory. The use of the ACF filter for elemental Hg capture was illustrated, and the breakthrough characteristic was established. The capacity of the ACF filter for Hg capture was similar to other powdered activated carbons.