响应面法优化袋式除尘器脉冲清灰性能

基于计算流体动力学的方法采用三维、可压缩、非稳态流动数学模型对袋式除尘器脉冲清灰过程进行了数值模拟,得到了滤袋内外压差,并与文献实验值进行了比较,验证了仿真模型的可靠性。基于响应面法研究了喷吹压力、喷吹高度、滤袋直径和滤袋长度对脉冲清灰性能的影响,得到这4个影响因子的二次多项式预测模型,并进行优化。结果表明,喷吹压力为0.3 MPa,喷吹高度为0.2 m,滤袋直径为0.16 m,滤袋长度为6 m时,内外压差峰值最优,优化结果与仿真模拟结果相差小于3%。研究结果为袋式除尘器脉冲清灰系统的设计与优化提供了重要参考。     

Performance of a Pulse-Jet Filter At High Filtration Velocity II. Filter Cake Redeposition

Pulse-jet filter cleaning is ineffective to the extent that collected dust redeposits rather than falls to the hopper. Dust tracer techniques were used to measure the amount of redeposition in a pilot scale pulse-jet filter. A mathematical model based on experimental results was developed to describe dust transfer from bag to bag, redeposition on the pulsed bag itself, and migration to the dust hopper. Dust redeposition upon the pulsed bag increased markedly with increasing filtration velocity, whereas migration and redeposition on bags adjacent to the pulsed bag decreased. For high velocity pulse-jet filters to operate at lowest possible pressure drop, filter cake redeposition must be minimized.     

颗粒层过滤压力损失的实验研究

为减小颗粒层过滤器过滤压力损失及降低运行费用,探寻颗粒层过滤压力损失的变化规律及减低其压力损失的途径,合理地确定清灰周期,通过建立颗粒层实验装置,在稳态过滤及非稳态过滤2种条件下,进行过滤压力损失的单因素及正交实验研究,得出了过滤风速、过滤入口粉尘浓度及过滤时间对颗粒层过滤器压力损失的影响规律。通过回归分析得出了颗粒层过滤器压力损失在稳态过滤及非稳态过滤过程的关联计算式及计算式的适用范围,关联计算式计算结果与相关文献对比结果基本吻合。     

滤袋数目对翼形上进风袋式除尘器内流场影响的数值模拟研究

针对实际运行过程中,袋式除尘器滤袋使用寿命短,压力损失过大的问题,本文以翼形上进风袋式除尘器为研究对象,采用CFD(computational fluid dynamics)技术模拟分析不同滤袋数(分别为92、88、84、80、76和72)时袋式除尘器内气流分布和压力损失规律。主要考察了流量分配系数、最大流量不均幅值、气流迹线、滤袋表面速度分布与压降等指标。结果表明,滤袋数为76个时,气流分布最为均匀,各滤袋负载均衡;相同过滤速度下,装置的压降随滤袋数目的增加而上升,即压降大小顺序为9288847672;与72个滤袋相比,76个滤袋的可用过滤面积更大。综合考虑,袋式除尘器的最优滤袋数目为76个。模拟结果为袋式除尘器的设计和优化提供了依据。     

On the forming mechanism of the cleaning airflow of pulse-jet fabric filters

To reveal the formation mechanism of a pulse-jet airflow’s cleaning effect in a filter bag, a theoretical model is built by using the theory of the gas jet and unitary adiabatic flow according to given specifications and dimensions of the bags and resistance characteristics of the cloth and dust layer. It is about the relationship between cleaning system structure and operating parameters. The model follows the principle that the flow and kinetic energy of jet flow injected into a filter bag should be consistent with the flow of cleaning airflow in the bag and the pressure drop flowing through the filter cloth and dust layer. The purpose of the model is to achieve the peak pressure of cleaning airflow, which dominates the effect of the pulse-jet cleaning process. The cleaning system structure includes air pressure in the nozzle, structure and size of nozzle, exit velocity of nozzle, jet distance, and diameter of jet cross section. Based on the condition of the cleaning system structure and operating parameters established by using the theoretical model, Fluent software is applied to carry out a numerical simulation of the jet airflow field at the nozzle’s outlet, jet airflow field between nozzle and bag top, and cleaning airflow field in the filter bag. Experimental results are used to verify the reliability of the theoretical model. They are obtained in a pilot-scale test filter with a single bag, with length 2 m and in general full-scale dimensions of the cleaning system. The results show that when any rectification measure is not installed at the bag opening, the cross-sectional area covered by the jet gas is hardly sufficient to cover the entire area of the bag opening. A large portion of the gases injected into the filter bag will overflow reversely upward from the edge due to pressure differences between the upper area and lower area inside the bag opening. This led to a serious shortage of the cleaning airflow and ar limited increase in static pressure. When a venturi-type rectifier tube is installed at the bag opening, the jet flow is converted to funnel flow for which the cross-section velocity distribution is more uniform at the throat of the rectifier tube due to the guided effects of the upper tapered pipe. Then it is transited to stressful flow below the bag opening via rectified effects of the lower dilated pipe. The results show that the gap between the static pressure of gas in the bag and the expected value is significantly reduced. The theoretical value of the nozzle diameter is enlarged to compensate for two aspects of adverse effects of cleaning airflow and energy. This is because the flow is not a purely free-form jet from the nozzle to the entrance of the rectifier tube and because the gas suffers from local resistance while flowing through the rectifier tube. The numerical simulation and experiment show that the peak pressure of cleaning airflow in the filter bag is able to reach the expected value. The results confirm that the mechanism of the pulse-jet cleaning airflow and the calculation method of the pulse-jet cleaning system structure and operating parameters offered in this study are correct. The study results provide a scientific basis for designing the system of pulse-jet fabric filters.

Implications: Pulse-jet cleaned fabric filters are commonly used for air pollution control in many industries. Pulse-jet cleaning is widely used for this purpose as it enables frequent cleaning while the filter is operating. However, the theoretical system of the forming mechanism of the pulse-jet cleaning has not formed so far. This indicates the theoretical model plays an important role in designing effective pulse-jet cleaned fabric filters.     

Prediction of particulate loading in exhaust from fabric filter baghouses with one or more failed bags

Loss of filtration efficiency in a fabric filter baghouse is typically caused by bag failure, in one form or another. The degree of such failure can be as minor as a pinhole leak or as major as a fully involved baghouse fire. In some cases, local air pollution regulations or federal hazardous waste laws may require estimation of the total quantity of particulate matter released to the environment as a result of such failures. In this paper, a technique is presented for computing the dust loading in the baghouse exhaust when one or more bags have failed. The algorithm developed is shown to be an improvement over a previously published result, which requires empirical knowledge of the variation in baghouse pressure differential with bag failures. An example calculation is presented for a baghouse equipped with 200 bags. The prediction shows that a small percentage of failed bags can cause a relatively large proportion of the gas flow to bypass the active bags, which, in turn, leads to high outlet dust loading and low overall collection efficiency from the baghouse.     

Status and Future of Baghouses in the Utility Industry

Abstract

The cumulative years of service of baghouses in the electric utility industry have doubled since the last industrywide review of their operating performance. We have gathered information from all 102 operating baghouses to develop an updated record of how this technology continues to serve the electric utility industry. In general, baghouse performance has met or exceeded the expectations for controlling emissions. There are, however, wide ranges of pressure drop and bag life performance. Most operators report a long-term trend of increasing pressure drop. The life expectancy of filter bags averages 7.5 years, with more than 20% of the population achieving more than 10 years of bag life. Factors such as coal and ash properties certainly affect baghouse operation, but another reason for variations in bag life is the lack of an optimized protocol for controlling the long-term buildup of residual dustcake. We conclude that many baghouses could operate with lower pressure drop and longer bag life by optimizing the cleaning system. Dustcake weight or drag are better indicators of performance than pressure drop and should be used to develop an optimum baghouse operating protocol.     

文丘里对脉冲喷吹过滤系统清灰的影响

在自建的脉冲喷吹实验台上,利用Y—YD-7044型压电式传感器和MYD-8801加速度传感器,测试0120×2000mm覆PTFE膜无纺布滤袋在不同喷吹压力下,加文丘里与不加文丘里时的最大侧壁压力峰值和最大反向加速度,并对比计算了获得同样清灰强度时的脉冲阀一次喷吹耗气量。结果显示,添加文丘里能显著增大滤袋中下部最大侧壁压力峰值和整条滤袋上的最大反向加速度,即提高脉冲喷吹清灰强度;对应同样的喷吹压力,加文丘里时的平均最大侧壁压力峰值和平均最大反向加速度比不加文丘里时分别平均提高大约70％和50％;加文丘里获得同样清灰强度时的脉冲阀一次喷吹耗气量比不加文丘里时节省40％左右。证实对于脉冲喷吹清灰系统,添加文丘里能有效改善清灰效果以及减小能量？肖耗。     

Fine Dust Filtration Using a Metal Fiber Bed

Abstract

A bed-type filter composed of thin metal alloy fiber was closely examined with dust capturing in cold and hot runs. The investigation of an individual mechanism across the filter bed indicated that the aerated dust could be initially collected by depth filtration, and after a while, surface filtration dominated the overall dust collection. The present metal fiber bed was comparable to the conventional ceramic filters because of its good collection efficiency with low pressure drop. It also showed potential to be used as a prefilter in a diesel exhaust trapping system.     

滤料负载粉尘层对气态汞脱除性能的实验研究

通过不同性能纤维滤料负载燃煤飞灰粉尘层,来模拟袋式除尘器滤袋表面粉尘附着层,进而研究袋滤器用不同性能纤维滤料和粉尘附着层对燃煤烟气中Hg0的联合脱除性能。在固定床实验系统上分别进行了不同纤维滤料和燃煤飞灰粉尘层,以及经实验优选得到的华博特滤料负载燃煤飞灰粉尘层脱除燃煤烟气中Hg0的实验研究。结果表明,燃煤飞灰粉尘层和华博特滤料对Hg0分别有一定的脱除作用,脱除效率可达35%和42.5%,它们对Hg0的脱除是物理吸附和化学吸附共同作用的结果;同时,华博特滤料负载燃煤飞灰粉尘层对Hg0的联合脱除效率受到吸附反应温度、入口汞浓度和烟气停留时间等因素的影响,最佳脱汞率可达64.4%;吸附反应温度越高,脱除效率越低;烟气停留时间越大,脱除效率越高;入口汞浓度的提高并不一定提高华博特滤料负载飞灰粉尘层的脱汞效果。     

静电布袋复合式除尘器及其应用

介绍了静电布袋复合式除尘器的结构、材料及除尘原理;布袋除尘器在不同工况下的除尘效率、附加脱硫率、阻力和排放浓度等参数的测试结果;利用布袋除尘器改造静电除尘器时的改造方案、运行中应注意的问题.     

Design Variables Associated with Fiberglass/Fly Ash Fabric Filter Cleaning

This paper documents the variation in pressure drop and collection efficiency for fiberglass/fly ash fabric filter systems caused by variations in cleaning intensity (reverse air and reverse pulse), air to cloth ratio, and dust loading. Reverse air rates greater than 2 fpm were required to produce stable pressure characteristics. Pulse jet pressure greater than 50 psi reduced collection efficiency. Increased air to cloth ratios produced decreased collection efficiency.     

Fine dust filtration using a metal fiber bed

A bed-type filter composed of thin metal alloy fiber was closely examined with dust capturing in cold and hot runs. The investigation of an individual mechanism across the filter bed indicated that the aerated dust could be initially collected by depth filtration, and after a while, surface filtration dominated the overall dust collection. The present metal fiber bed was comparable to the conventional ceramic filters because of its good collection efficiency with low pressure drop. It also showed potential to be used as a prefilter in a diesel exhaust trapping system.     

应用气箱脉冲袋除尘器净化铝电解含氟烟气的实践与研究

介绍了改进型气箱脉冲袋除尘器在铝电解烟气净化工程上的成功应用，实践结果表明，在保证净化效果的前提下，采用改进型气箱脉冲袋除尘器作为净化设备，可使其一次投资、能耗、年维修费与其他型式布袋除尘器相比均有所降低，为铝电解烟气净化工程扩大了除尘器的选择范围。     

应用气箱脉冲袋除尘器净化铝电解含氟烟气的实践与研究

介绍了改进型气箱脉冲袋除尘器在铝电解烟气净化工程上的成功应用,实践结果表明,在保证净化效果的前提下,采用改进型气箱脉冲袋除尘器作为净化设备,可使其一次投资、能耗、年维修费与其他型式布袋除尘器相比均有所降低,为铝电解烟气净化工程扩大了除尘器的选择范围.     

Prediction of Particulate Loading in Exhaust from Fabric Filter Baghouses with One or More Failed Bags

Abstract

Loss of filtration efficiency in a fabric filter baghouse is typically caused by bag failure, in one form or another. The degree of such failure can be as minor as a pinhole leak or as major as a fully involved baghouse fire. In some cases, local air pollution regulations or federal hazardous waste laws may require estimation of the total quantity of particulate matter released to the environment as a result of such failures. In this paper, a technique is presented for computing the dust loading in the baghouse exhaust when one or more bags have failed. The algorithm developed is shown to be an improvement over a previously published result, which requires empirical knowledge of the variation in baghouse pressure differential with bag failures. An example calculation is presented for a bag-house equipped with 200 bags. The prediction shows that a small percentage of failed bags can cause a relatively large proportion of the gas flow to bypass the active bags, which, in turn, leads to high outlet dust loading and low overall collection efficiency from the baghouse.     

Effect of Ammonia Injection on Fabric Filter Pressure Drop

Experiments have been carried out to assess the effect of ammonia injection upstream of a small-scale fabric filter which collects ash from the burning of coal in Australia. The ammonia injection resulted in an increase in the pressure drop across the filter. This was apparently due to an increase in the cohesivity of the ash, which made dislodgement during cleaning more difficult. There were some indications that the ammonia-conditioned ash formed a more porous dust cake during the filtration cycle.     

Advanced Electrostatic Stimulation of Fabric Filtration

In advanced electrostatic stimulation of fabric filtration (AESFF), a high voltage electrode is placed coaxially inside a filter bag to establish an electric field between the electrode and the bag surface. The electric field alters the dust deposition pattern within the bag, yielding a much lower pressure drop than that found in a conventional bag. Pilot plant results show that AESFF bags can operate with a rate of pressure loss that is 70 percent below that for conventional bags. The presence of the electric field also affects the aging characteristics of the AESFF bags. On the average, the AESFF bags had residual drags that were 10 percent below those of conventional bags. The results show that AESFF baghouses can yield the same pressure drop performance as conventional baghouses while operating at much higher air-to-cloth ratios. An economic analysis evaluated the capital, operating, and maintenance costs for electric utility plants ranging from 200 to 1,000 MW. For AESFF baghouses the capital cost was found to be 25 to 48 percent below that of a conventional baghouse. A lifetime cost analysis predicts a net present value for an AESFF baghouse that is 10 to 30 percent below that of a conventional baghouse.     

Predicting Pressure Loss for Pulse Jet Filters

The analysis of pressure loss characteristics for pulse jet filters suggests that the relationship between dust adhesion to the fabric and the opposing force generated by pulse jet action plays a major role in dust removal. Hence, fabric cleanability is examined in terms of the adhesion-cohesion forces bonding the dust to the fabric vs. the intensity and frequency of the dust dislodgement forces produced by the high energy air pulses. The effect of jet size and location, jet air volume, and the intensity (pressure) and duration of the jet pulses is related to operating pressure loss.

The mechanics of energy transfer from the jet pulse to the dustladen fabric are explored in terms of jet pressure, solenoid valve action, the ratio of delivered pulse air volume to bag (tube) volume, and the elastic and flex properties of the felt bags. Effective and actual fabric dust holdings before and after cleaning are discussed with respect to steady-state dust deposition and removal rates, and operating pressure losses. Finally, predictive equations are proposed for estimating pressure loss over a broad range of design and operating parameters.     

错流式生物滴滤床净化甲苯废气

采用焦化厂污泥为菌源驯化甲苯降解菌,接种错流式生物滴滤床,净化含甲苯废气。研究了生物滴滤床的挂膜启动和长期运行情况,填料和营养液对滴滤床去除能力的影响,并对长期运行的压降进行了观察分析。反应器挂膜启动需要6 d时间,稳定运行的平均去除效率为95％,单位体积最大去除负荷为251 g/(m³·h)。结果表明,采用错流式生物滴滤床可以有效去除甲苯废气;以比表面积大的生物陶粒作为填料以及定期适量更换营养液,均有助于提高生物滴滤床的去除能力;错流式生物滴滤床具有压降小、气液分布均匀的特点。