Optimization of HSE in maintenance activities by integration of continuous improvement cycle and fuzzy multivariate approach: A gas refinery

Gas refineries have been continuously focusing on Health, Safety and Environment programs to improve maintenance activities. Several researches have studied on this area with different analysis methods. This study presents an integrated approach for optimization of factors contributing to the implementation of Health, Safety and Environment (HSE) in maintenance activities. HSE managers in each sector answered standard questionnaire whit respect to HES. The methodology is based on fuzzy data envelopment analysis (FDEA) and Deming's continuous improvement cycle. Also, this method is used to rank the relevant performance efficiencies in certain and uncertain conditions of each HSE sectors whit considering HSE in maintenance activities. It corresponds and integrates its registered HSE-MS with OHSAS 18001:2007 and ISO 14001:2004 to evaluate multiple inputs and outputs of over 36 subsidiary HSE divisions with parallel mission and objectives simultaneously. Also, it determines efficient target indices and could assure continuous improvement in the organization. This is the first study that introduces an integrated approach to improve HSE management programs in a gas refinery by a robust and continuous improvement approach.     

基于层次分析法的企业HSE管理绩效评估

大部分石油化工企业通过HSE关键KPI来判断企业HSE管理绩效,这并不能真实反映企业HSE管理水平。本文通过分析企业建立的HSE管理体系和HSE业务管理重点,给出了建立企业HSE管理绩效评估指标体系的原则和步骤,指出了根据绩效评估指标体系编制审核检查表应当注意的事项,提出了HSE管理绩效评估结果的分级标准,指导企业建立科学合理的HSE管理绩效评估体系。本文还以炼化企业HSE管理为例,给出其三级评估指标体系及权重系数,并论述了企业如何利用该权重系数和审核检查表开展对下属二级单位的评估工作。应用结果表明,利用该方法便于企业量化与对比各二级单位的HSE绩效,通过各级指标分值的图形对比分析,有利于企业和二级单位查找HSE管理上的优点和缺陷,促进企业HSE管理的提升和持续改进。     

Continuous performance assessment and improvement of integrated HSE and maintenance systems by multivariate analysis in gas transmission units

In this study, an integrated “Health, Safety, and Environment (HSE)” and maintenance systems are presented. Multivariate analysis is used for continuous performance assessment and improvement of these systems. The two subjects of “Maintenance System” and “HSE” have been individually investigated several times in different studies. However, few studies have been done to integrate these two systems and provide an integrated system for their implementation. This study evaluates current maintenance and HSE systems of a Gas Transmission Unit by Data Envelopment Analysis (DEA) and Principal Component Analysis (PCA). Moreover, decision making units (DMUs) are examined and ranked. Employees are considered as DMUs. This is done through investigating and measuring their efficiencies and identifying the inefficient and less-efficient units. Since an increase in the number of inputs does not lead to an increase in the number of outputs with the same scale, an output-oriented DEA with a Variable Returns to Scale (VRS) is used. The Fuzzy DEA (FDEA) is also used in this research to decrease uncertainty existing in qualitative indicators and human error. Finally, suggestions are given to improve those DMUs. The managers and employees of the gas transmission unit constitute the statistical population of the study. To achieve the objectives of this study, standard questionnaires with respect to HSE and Maintenance system are completed by operators. The proposed approach would help policy makers and top managers of Gas Transmission Company to have a more comprehensive and thorough understanding the working conditions with respect to the maintenance and HSE features.     

HSE体系管理在炼化企业基层单位实施现状及改进建议

对当前炼化企业基层单位HSE管理体系现状进行了分析.指出了基层单位HSE管理理念没有真正转变、HSE管理制度执行力差、HSE管理职责落实不到位、HSE培训缺乏针对性、HSE绩效考核重结果轻过程、企业安全文化建设重形式轻根基等问题.提出基层单位HSE体系管理改进建议,真正落实“以人为本”的HSE管理理念、强化HSE管理制度的执行力、真正将HSE管理职责落实到位、强化HSE培训需求分析,增强培训的针对性、加强HSE绩效考核过程管理、推进安全文化建设.     

Road safety in France: The hard path toward science-based policy

Very considerable advances have been made in road safety over the long term and especially in the recent years. This improvement was achieved in part due to the effectiveness of French decision-making system, even if it remained very perfectible. An analysis of the road safety management system is carried out in order to understand the strengths and weaknesses of the organisation of road safety in France.The organisation of road safety in France is extremely centralised. The basis of road safety policy at the national level rests on an extensive information system (covering accidents, risk exposure, speed, utilisation of mobile phones) and on analyses of road risk (the risks attributable to alcohol, speed and the use of mobile phones).This statistical information and these risk models are integrated in risk management tools such as monitoring, ranking and policing. Monitoring makes it possible to track the development of road safety, bench-marking to compare the performance of the country’s different departments with each other, and policy making to refine the details of a policy.The development of the governance of road risk is leading managers and decision-makers to perfect data-gathering procedures, standardise and simplify the analytical tools used, and broaden the range of risks covered.     

HSE管理体系成熟度评价研究

为了提高企业HSE管理体系绩效,考察其接近最佳状态的程度,需要对HSE管理体系成熟度进行评价.通过分析HSE管理体系、安全生产标准化的理论,考察两者的联系和区别;依据ISO14000标准、OHSAS18000标准和企业自身的HSE管理体系,结合安全生产标准化评定标准,提出HSE管理体系运行绩效评价标准;依据企业的HSE目标,考察其HSE管理绩效,提出HSE管理绩效的评价标准.综合考虑HSE管理体系运行绩效和HSE管理绩效,对HSE管理体系成熟度进行评价.研究表明,可以通过HSE管理体系与安全生产标准化的整合,对企业自身的HSE管理体系成熟度进行评价,持续改进HSE管理体系绩效.     

An adaptive neural network algorithm for assessment and improvement of job satisfaction with respect to HSE and ergonomics program: The case of a gas refinery

Researchers have been continuously trying to improve human performance with respect to Health, Safety and Environment (HSE) and ergonomics (hence HSEE). This study proposes an adaptive neural network (ANN) algorithm for measuring and improving job satisfaction among operators with respect to HSEE in a gas refinery. To achieve the objectives of this study, standard questionnaires with respect to HSEE are completed by operators. The average results for each category of HSEE are used as inputs and job satisfaction is used as output for the ANN algorithm. Moreover, ANN is used to rank operators performance with respect to HSEE and job satisfaction. Finally, Normal probability technique is used to identify outlier operators. Moreover, operators with inadequate job satisfaction with respect to HSEE are identified. This would help managers to see if operators are satisfied with their jobs in the context of HSEE. This is the first study that introduces an integrated ANN algorithm for assessment and improvement of human job satisfaction with respect to HSEE program in complex systems.     

采油厂HSE监督检查管理系统创建实践研究

本文根据采油厂生产过程风险特点,以生产单元为对象,通过建立全员参与的HSE监督检查体系,实现对采油厂HSE监督检查标准的统一规范,利用开发的HSE监督检查信息集成平台,创建完成采油厂HSE监督检查管理系统。在大庆油田第五采油厂的应用实践显示,其能为采油厂带来巨大的风险管理效益,是全面落实直线与属地HSE责任的有效载体。对于采油厂有效实施HSE监督检查具有重大意义,是HSE管理制度的一种创新。     

施工企业HSE信息管理系统的设计与运用

为了进一步规范HSE日常业务管理,充分发挥HSE管理体系的内在作用,本文运用.NET计算机技术,构建了基于B/S架构的施工企业HSE信息管理Web系统。该系统以HSE管理体系为核心,实现统一HSE业务管理及报表工具、信息共享、HSE资料电子归档、数据统计分析、个人安全档案管理等功能。通过实际运用效果来看,HSE信息管理系统在促进HSE信息管理高效化、提升HSE管理水平等方面发挥了重要作用,最后论述了该系统存在的不足与改进建议,并指出融入PDA、物联网和可视化技术将为系统创造更加广阔的发展空间。     

Organisational learning and continuous improvement of health and safety in certified manufacturers

Certified management systems have increasingly been applied by firms in recent decades and now cover the management of health and safety, principally through the OHSAS 18001 standard. In order to become certified, firms must not only observe the relevant legislation, but also improve performance and raise goals within health and safety on a continuous basis. The article examines how certified occupational and health management systems influence this process to evaluate how far they hinder or support learning. It presents a model with which it is possible to identify and analyse improvement processes. The model is applied to five cases from a qualitative study of Danish manufacturers with certified health and safety management systems. The cases illustrate the wide variation in health and safety management among certified firms.Certification is found to support lower levels of continuous improvement performance in handling health and safety issues. However, more advanced improvement practices are shown to be connected to the integration of health and safety in other managerial areas, as well as to the employment of similar advanced improvement processes within firms. The article argues that certified health and safety management does not obstruct learning, and can support advanced learning. Improvement practices with regard to health and safety are mainly dependent upon the firm’s overall organisational processes and do not automatically arise from the standard alone.     

Near-Miss定义及管理流程分析

作为事故金字塔的基座,Near-Miss管理在企业HSE管理乃至整个企业管理中起着非常重要的作用。通过消除底部的Near-Miss,可以最大限度地消除隐患,避免顶端意外事件的发生,提升企业HSE业绩,提高企业的运行效率。通过比较分析,可将Near-Miss翻译为"虚惊事件"。一个完整的Near-Miss管理可分解为八个流程,每个流程缺一不可,且前面的流程决定了后面流程的完成情况。通过八个流程的充分运行,可以获得Near-Miss管理效益的最大化,最终提升企业的HSE管理水平。     

信息化在海外油气项目HSE管理中的应用

伴随着中国石油企业走出去的步伐不断加快,海外油气项目的规模迅速扩大,相较于国内而言,海外油气项目面临的环境更加复杂,HSE管理难度更大。探索一种科学、高效并且符合现代化管理要求的先进管理手段,与企业的HSE管理有机融合,从而确保企业HSE管理体系良好运行,对于企业具有重要意义。中国某石油企业海外项目（A公司）在此方面进行了大量、有益的实践,其将自身的信息管理系统与HSE体系有机融合,从而实现了HSE管理的信息化。选取A公司的事故预防应急系统作重点介绍,将A公司的事故预防管理与传统事故预防管理进行对比,同时将A公司的应急管理与传统应急管理进行对比,最后提出了针对HSE管理信息化的思考,以期对石油企业海外项目的HSE管理提供帮助。     

浅谈抚顺石化80万吨/年乙烯装置HSE管理工作

乙烯项目是高投入、高风险的项目。由于技术复杂、多专业、多工种深度交叉作业、施工区域作业空间狭小、施工人员众多,建设周期长等特点,加大了乙烯项目施工组织和安全管理的难度。另外,影响工程安全因素众多,人的不安全行为,物的不安全状态,项目实施的每一环节每一过程监管不到位,都会对现场安全直接或间接产生影响。因此,做好乙烯项目的 HSE管理工作就显得尤为重要。围绕"无安全事故,无人员伤亡,无环境污染"的安全管理目标,介绍抚顺石化80万吨/年乙烯装置HSE管理工作。具体包括:构建健全的组织机构;强化施工过程控制;采用科学的HSE管理方法,加强和各方的沟通与协调等,并结合项目实际,不断完善和创新HSE管理方法,确保抚顺石化80万吨/年乙烯项目施工生产顺利进行,实现工程项目安全受控。     

HSE理念与管理研究

HSE（健康,安全和环境）的理念和文化建立是非常重要的,文化的建立离不开好的管理系统.员工或领导对工作不熟悉或没有按照生产程序去做,从而导致事故发生.为了预防事故,安全和生产不可分割.公司重视HSE管理,即重视人的生命和价值,热心公益事业,则有高效率的管理系统.     

基于DEA的海外石油钻探项目HSE管理能力评价

基于课题组对大庆工程钻探公司349份有效问卷的样本数据,采用因子分析法对各指标进行筛选和验证;构建了海外石油钻探项目HSE管理能力评级指标体系和海外石油钻探项目HSE管理能力评价模型;采用DEA法分别对三个维度下不同地区的石油钻探项目HSE管理能力进行了分析,并运用DEA交叉法对不同项目的 HSE管理能力进行了比较分析。研究表明:海外石油钻探项目HSE管理能力中健康管理能力最强,环境管理能力最弱;海外不同国别的项目HSE管理能力差异明显。最后,提出了提升海外石油钻探项目HSE管理能力的对策建议。     

Performance assessment system of health,safety and environment based on experts' weights and fuzzy comprehensive evaluation

Performance evaluation of Health, Safety and Environment (HSE) is the measurement of a company's achievement in HSE management. In order to receive a comprehensive and objective evaluation result, it is necessary to consider all evaluation factors and experts at different levels when HSE performance assessment is conducted. To improve conventional HSE performance evaluation, where weighted average method was used, a Fuzzy Comprehensive Evaluation (FCE) method is used in this study by taking experts' weights into account. Further, an HSE operating performance assessment system is designed to simplify manual and complex assessment process and generate charts and analysis reports automatically. Finally, a case of petrochemical enterprise is used to illustrate the effectiveness of the method and system.     

建立HSE管理体系,提高CNPC整体管理水平

介绍了中国石油天然气集团公司 (CNPC)建立 HSE(健康、安全、环境 )管理体系的基本思路、现状和发展趋势。CNPC基于国际石油工业勘探和开发 (E& P)论坛 HSE指南及中华人民共和国石油和天然气工业行业标准《石油工业健康安全环境管理体系》(SY/ T62 76- 1 997)建立的HSE管理体系 ,有机的融入了 ISO90 0 0、ISO1 4 0 0 0 ,以及 OHS(职业安全卫生 )管理体系的内容 ,经过3年多的实践 ,在健康、安全与环境管理方面取得了显著的绩效     

基于信息化技术的安全生产标准化与HSE-MS集成管理

随着我国工业现代进程不断深入,安全生产、职业健康和环境保护日益受到重视,很多企业同时建立了安全生产标准化和HSE管理体系,这两种体系同时并存,在一定程度上增加了企业安全管理的复杂程度。为了提高管理效率,集成管理,通过对比分析二者的原理、方法、要素、流程和考核指标等因素,探讨了二者集成管理的可行性,并提出了一种基于信息化技术消除重复管理点,实现集成管理的方法。该方法能实现二者方法、要素和流程的有效集成,管理业务流程的“自动化”和便捷的流程优化再造,不但提高了管理效率,而且也为管理者提供了有效的决策支持。     

石化工程建设项目安全管理的内部控制研究

健康、安全与环境管理体系简称为HSE管理体系,它集各国同行管理经验之大成,体现当今石油天然气企业在大城市环境下的规范运作,突出了预防为主、领导承诺、全员参与、持续改进的科学管理思想,是石油天然气工业实现现代管理,走向国际大市场的准行证。健康、安全与环境管理体系的形成和发展市石油勘探开发多年管理工作经验积累的成果,它体现了完整的一体化管理思想。本文按照项目建设的生命周期特性,探索性的把内部控制理论引入项目安全管理中来,阐明了项目安全管理内部控制理论的概念和功能,并详细介绍了惠州炼油项目、内部控制理论的具体实现及措施,成功运用在惠州炼油项目中,取得了优异的控制结果。     

Assessment and improvement of integrated HSE and macro-ergonomics factors by fuzzy cognitive maps: The case of a large gas refinery

This study analyzes and assesses the integrated health, safety, environment (HSE) and ergonomics (HSEE) factors by fuzzy cognitive maps (FCM) approach. This is achieved through integrating ergonomic and macro-ergonomic as well as occupational health and safety arrangements in an integrated modeling for assessment of their multi-faceted impact on workers' productivity, injury rate and satisfaction. This paper uses FCM to assess the direct and indirect effects of HSEE factors on system performance indicators. The results of FCM are used to develop leading indicators useful for proactive management of productivity, injury rate, and job satisfaction. The result of a comprehensive survey of 37 experts in control rooms and maintenance activities in a large gas refinery is used to show the applicability and usefulness of FCM approach. Moreover, FCM results are used to determine the causal structure of HSEE factors and system performance indicators. It is concluded that macro-ergonomics factors such as instructions and education, familiarity with organization's rules, and proper communications most contribute to improve workers' safety, satisfaction, and productivity.