从废旧锌锰电池中回收汞和铵的工艺研究

针对废旧锌锰电池中汞分散存在给回收处理废旧锌锰电池工作完全回收汞所带来的困难,利用汞和铵的性质特点,找到了从废旧锌锰电池中集中回收汞和铵的工艺条件,为废旧锌锰电池的资源化和防止二次污染创造了有利条件.     

硫酸溶解废锌锰电池正负电极材料的研究

研究了废锌锰电池正负极电极材料在硫酸中的溶解情况。H2O2的加入会对溶解过程产生较大的影响,适宜的溶解条件为：硫酸浓度3mol/L,液固比为6,反应温度50℃,H2O2浓度2．5％（质量分数）,反应时间20min.     

Development of Mn recovery process from waste dry cell batteries

High-purity Mn is necessary for high strength steel production. However, the availability of metal Mn is limited to a few countries. Therefore, as an alternative to direct purchasing of metal Mn, a process for Mn recovery was investigated. Waste dry cell batteries are considered to be one of the most feasible Mn sources. We have developed a high efficiency chemical separation system. This system consists of a three-phase chemical treatment. In the first phase, the metal components of the waste dry cell batteries were dissolved by acid, along with a reducing agent. Afterward, the undissolved carbon particles were separated by filtration. In the second phase, the dissolved Mn was selectively precipitated as manganese oxide by O₃ oxidation. Then, the precipitated manganese oxide was separated from the other metal components by filtration. Finally, in the third phase, the manganese oxide was reduced to high-purity Mn using an electric furnace.     

废干电池中锌和汞的分布及其处理

由于民众缺乏环境意识和国家没有相应法规,大多数废干电池都随手丢弃,回收的废电池处于不同程度的腐蚀状态.介绍了锌、汞在废干电池中的分布状态以及腐蚀对其分布的影响,并根据它们的分布特点提出用真空法回收废干电池中的锌、汞.     

Impacts of mycotoxin on biohydrogen production from waste dry fruits

Journal of Material Cycles and Waste Management - Discarded dry fig and raisin, which exporting companies have to claim and destroy, were subjected to batch dark fermentation at 37 °C...     

Removal of batteries from solid waste using trommel separation

This paper describes the design and testing of a trommel for separation of batteries from solid waste. A trommel is a cylindrical separation device that rotates and performs size separation. It has also been used in areas such as municipal solid waste (MSW) processing, classifying construction and demolition debris, screening mass-burn incinerator ash and compost processing. A trommel has been designed based on size separation to separate household batteries from solid waste, which can then be used as feedstock for alternative applications of solid waste combustion, particularly where the metal content of the product is also a critical parameter, such as the Co-Co process for integrated cement and power production. This trommel has been tested with batches of university office and restaurant wastes against various factors. The recovery efficiency of batteries increases with decreasing inclination angle of the trommel and decreasing rotational speed. A physical characterization of the university solid waste has been performed with a 20-kg sample of the tested waste. It was found that there is a trend of decreasing recovery of batteries with increasing paper composition, and a trend of increasing recovery of batteries with increasing organic materials composition.     

Investigating the potential of using dry battery waste powders (DBWPs) as a modifier for asphalt binders

Journal of Material Cycles and Waste Management - This study aims at investigating the potential of using dry battery waste powders (DBWPs) as modifiers in asphalt binder. A 60/70 penetration grade...     

Evaluating the biogas potential of the dry fraction from pretreatment of food waste from households

At the waste handling company NSR, Helsingborg, Sweden, the food waste fraction of source separated municipal solid waste is pretreated to obtain a liquid fraction, which is used for biogas production, and a dry fraction, which is at present incinerated. This pretreatment and separation is performed to remove impurities, however also some of the organic material is removed. The possibility of realising the methane potential of the dry fraction through batch-wise dry anaerobic digestion was investigated. The anaerobic digestion technique used was a two-stage process consisting of a static leach bed reactor and a methane reactor. Treatment of the dry fraction alone and in a mixture with structural material was tested to investigate the effect on the porosity of the leach bed. A tracer experiment was carried out to investigate the liquid flow through the leach beds, and this method proved useful in demonstrating a more homogenous flow through the leach bed when structural material was added. Addition of structural material to the dry fraction was needed to achieve a functional digestion process. A methane yield of 98 m³/ton was obtained from the dry fraction mixed with structural material after 76 days of digestion. This was in the same range as obtained in the laboratory scale biochemical methane potential test, showing that it was possible to extract the organic content in the dry fraction in this type of dry digestion system for the production of methane.     

Modeling of manganese recovery from waste Li-ion batteries by gene expression programming

Journal of Material Cycles and Waste Management - Modeling of leaching process as a function of operational variables can specify an accurate perspective in the forecasting of valuable...     

Treatment-oriented characterization of dry scrubber residue from municipal solid waste incineration

 Dry scrubber residue from municipal solid waste incineration (MSWI) was characterized to identify critical inorganic pollutants and to suggest a conceptual treatment method. The key methods used were thermal analysis, including thermogravimetry (TG) and differential thermal analysis (DTA), pH_stat titration, qualitative X-ray diffraction (XRD), scanning electron microscopy (SEM), chemical equilibrium calculations, and statistics such as error propagation, principal component analysis (PCA), and empirical modeling based on factorial designs. Based on EU directives, the major inorganic pollutants Cd, Cr, Pb, and Zn were found. In addition, the pH was too high. With dry scrubber residue stabilization in mind, the impact of carbonation and hydration was assessed and judged to be encouraging. In particular, chemical equilibrium calculations showed that carbonation has considerable potential to lower the pH and the availability of Pb, Zn, and Cr. The impact of carbonation on the mobility of Cd was found to be small. During carbonation, a metal-trapping calcium aluminosilicate hydrate (C–A–S–H) phase is also formed. Both processes together have the potential to lead to a robust, reliable, and reasonable stabilization method for dry scrubber residue. However, to control these processes, the decisive factors need to be identified and their effects need to be quantified. Ca, Cl, Na, and K might be abundant components which would be mobile even after stabilization. Received: September 11, 2001 / Accepted: December 6, 2001     

废镉镍电池再资源化研究新进展

废镉镍电池再资源化研究具有重大的社会、环境及经济效益.火法及湿法再资源化技术各具特色.利用废镉镍电池制备Ni-Zn系软磁铁氧体材料是今后一个时期废镉镍电池再资源化的发展方向.     

Recovery of lithium and cobalt from waste lithium ion batteries of mobile phone

In view of the stringent environmental regulations, availability of limited natural resources and ever increasing need of alternative energy critical elements, an environmental eco-friendly leaching process is reported for the recovery of lithium and cobalt from the cathode active materials of spent lithium-ion batteries of mobile phones. The experiments were carried out to optimize the process parameters for the recovery of lithium and cobalt by varying the concentration of leachant, pulp density, reductant volume and temperature. Leaching with 2 M sulfuric acid with the addition of 5% H₂O₂ (v/v) at a pulp density of 100 g/L and 75 °C resulted in the recovery of 99.1% lithium and 70.0% cobalt in 60 min. H₂O₂ in sulfuric acid solution acts as an effective reducing agent, which enhance the percentage leaching of metals. Leaching kinetics of lithium in sulfuric acid fitted well to the chemical controlled reaction model i.e. 1 ? (1 ? X)^1/3 = k_ct. Leaching kinetics of cobalt fitted well to the model ‘ash diffusion control dense constant sizes spherical particles’ i.e. 1 ? 3(1 ? X)^2/3 + 2(1 ? X) = k_ct. Metals could subsequently be separated selectively from the leach liquor by solvent extraction process to produce their salts by crystallization process from the purified solution.     

Leaching kinetics of valuable metals from waste Li-ion batteries using neural network approach

Journal of Material Cycles and Waste Management - The kinetic study of valuable metals recovery from waste lithium-ion batteries (LIBs) using the artificial neural network (ANN) was investigated. A...     

Evaluation of heavy metal leaching from spent household batteries disposed in municipal solid waste

Batch leaching tests and simulated landfill lysimeter tests were performed to evaluate the contents of heavy metals leached from spent batteries in the municipal solid waste. The toxicity characteristic leaching procedure was utilized to perform the batch leaching tests of 36 spent batteries. Four lysimeters were prepared with battery contents ranging from 0% to 100% by weight for column tests, and the experiments were performed at ambient temperature. The age of all the batteries used in the study ranged from freshly disposed up to approximately 3 years old. The results from the batch tests showed that the type of battery influenced the heavy metal concentrations in the leached solutions. The lysimeter experiment results illustrated that at lower pH levels more metals are leached than at higher pH levels. The increasing amount of batteries disposed in landfills can contribute to the leaching of more metals, especially Mn and Zn, into the environment. These results indicate that the direct disposal of spent household batteries into a MSW landfill can increase the heavy metal contents in the landfill leachate.     

Emissions from small-scale energy production using co-combustion of biofuel and the dry fraction of household waste

In sparsely populated rural areas, recycling of household waste might not always be the most environmentally advantageous solution due to the total amount of transport involved. In this study, an alternative approach to recycling has been tested using efficient small-scale biofuel boilers for co-combustion of biofuel and high-energy waste. The dry combustible fraction of source-sorted household waste was mixed with the energy crop reed canary-grass (Phalaris Arundinacea L.), and combusted in both a 5-kW pilot scale reactor and a biofuel boiler with 140-180 kW output capacity, in the form of pellets and briquettes, respectively. The chlorine content of the waste fraction was 0.2%, most of which originated from plastics. The HCl emissions exceeded levels stipulated in new EU-directives, but levels of equal magnitude were also generated from combustion of the pure biofuel. Addition of waste to the biofuel did not give any apparent increase in emissions of organic compounds. Dioxin levels were close to stipulated limits. With further refinement of combustion equipment, small-scale co-combustion systems have the potential to comply with emission regulations.     

Study on chlorine removal from mixture of waste plastics

The recycling of waste plastics that include plastics that contain chlorine, such as polyvinyl chloride, is difficult because the chlorine leads to the corrosion of equipment. Then, the dechlorination method of waste plastics containing chlorine (CCWP) that consists of a series of melt process and hot water process was examined. CCWP was put into the melt process with coal tar (HOB) and converter dust (CD) to inhibit the diffusion of the chlorine-containing gas. The results indicated that iron oxide of the principal element of CD combines with chlorine eliminated from CCWP, and forms water-soluble iron chloride on the melt process. HOB dissolves or adsorbs a part of the chlorine during the melt process, and inhibits the diffusion of the chlorine-containing gas. Approximately 98% of the chlorine in the CCWP reacts with CD and forms iron chloride, which can be extracted on the hot water process.     

国外电子废弃物资源化概述

随着信息工业的飞速发展,以及人们对电子废弃物认识的深入和环保意识的加强,电子废弃物的回收利用已逐渐成为一项新兴产业。通过分析国外发达国家对电子废弃物的环境管理、工艺技术以及回收体系状况,总结了发达国家的成功经验,对我国建立和完善电子废弃物管理体系,发展研究电子废弃物资源化技术提出对策和建议。     

Enhancement of the recycling of waste Ni-Cd and Ni-MH batteries by mechanical treatment

A serious environmental problem was presented by waste batteries resulting from lack of relevant regulations and effective recycling technologies in China. The present work considered the enhancement of waste Ni-Cd and Ni-MH batteries recycling by mechanical treatment. In the process of characterization, two types of waste batteries (Ni-Cd and Ni-MH batteries) were selected and their components were characterized in relation to their elemental chemical compositions. In the process of mechanical separation and recycling, waste Ni-Cd and Ni-MH batteries were processed by a recycling technology without a negative impact on the environment. The technology contained mechanical crushing, size classification, gravity separation, and magnetic separation. The results obtained demonstrated that: (1) Mechanical crushing was an effective process to strip the metallic parts from separators and pastes. High liberation efficiency of the metallic parts from separators and pastes was attained in the crushing process until the fractions reached particle sizes smaller than 2 mm. (2) The classified materials mainly consisted of the fractions with the size of particles between 0.5 and 2 mm after size classification. (3) The metallic concentrates of the samples were improved from around 75% to 90% by gravity separation. More than 90% of the metallic materials were separated into heavy fractions when the particle sizes were larger than 0.5 mm. (4) The size of particles between 0.5 and 2 mm and the rotational speed of the separator between 30 and 60 rpm were suitable for magnetic separation during industrial application, with the recycling efficiency exceeding 95%.     

Recovery of Nd and Dy from rare earth magnetic waste sludge by hydrometallurgical process

This paper describes a hydrometallurgical process for recovering neodymium (Nd) and dysprosium (Dy) from a magnetic waste sludge generated from the Nd–Fe–B(–Dy) manufacturing process. Phase analysis by XRD study revealed Nd(OH)₃ and Fe₂O₃ as main mineral phases, and chemical analysis by ICP showed the contents of 35.1 wt% Nd, 29.5 wt% Fe, 1.1 wt% Dy and 0.5 wt% B. A solution of 1 M HNO₃ + 0.3 M H₂O₂ was used to dissolve up to 98 % Nd and 81 % Dy, while keeping Fe dissolution below 15 % within 10 min. Fe dissolved in solution was completely removed as Fe(OH)₃ at pH 3 followed by precipitation of Nd and Dy with oxalic acid (H₂C₂O₄) and recovered 91.5 % of Nd and 81.8 % of Dy from solution. The precipitate containing Nd and Dy was calcined at 800 °C to obtain Nd₂O₃ as final product with 68 % purity, and final recovery of 69.7 % Nd and 51 % of Dy was reported in this process.