Changes in the chemical and physicochemical properties of the solid fraction of cattle slurry during composting using different aeration strategies

Replacement of peat as a growing medium by a renewable material, such as an organic waste, is an issue of concern since harvesting of peat has a considerable environmental impact and, actually, it is a non-renewable resource. Cattle manure is a readily available organic waste, which means that once it goes through the composting process, it can be used as an alternative to peat, specifically, the solid fraction obtained from mechanical liquid-solid separation of cattle slurry (SF). Studies have shown it to be suitable for such uses. The purpose of this study was to detect possible changes in the physicochemical and chemical properties of SF when it is composted using different aeration strategies, with an emphasis on the changes that would make it feasible for use as a substrate. With this aim in mind, an experiment was designed with three aeration strategies that would be used during composting. The first consisted of applying air through a static method (forced ventilation). The second involved improving aeration by adding a bulking agent and a dynamic turning method. In the third strategy, aeration was carried out by turning (control). The results show that the different aeration strategies had a clear effect on the evolution of pH, electrical conductivity (EC), nitrate-N, ammonia-N and bicarbonate content. Nitrification was favored under good aeration conditions using the static composting method, probably due to the greater availability of ammonia-N that was transformed into nitrate-N. In general, the low buffering capacity allowed for a reduction of the pH during the curing stage of composting (in conjunction with low temperatures during this period), a characteristic that favors the use of this compost as a growing medium. We also conclude that measuring bicarbonate levels during composting could be used as an indicator of the possible acidification of the material and as a way of evaluating the level of material aeration.     

Sanitary aspect of using partially treated landfill leachate as a water source in green waste composting

Shredded green wastes were composted in windrows, at the Harewood Whin landfill, near the city of York, in West Yorkshire, UK. Landfill leachate were added twice during the second and fourth week of the process in two piles. One pile was turned once every week for eight weeks and the other was turned twice, during the same period. Each time approximately, 2 m3 of leachate was added, into each pile. The two piles each contained about 45 m3 of shredded green waste. The effect of adding leachate on the sanitisation of the green waste during composting, was evaluated based on the changes in the levels of faecal coliforms and faecal streptococci. The results suggested that using leachate as the moisture source had no significant effect (tested with two factors ANOVA test) on the sanitisation process when compared with two similar piles, used as the control, for which tap water was used for moisture addition. In all four piles sanitisation was almost complete and below the acceptable levels. Additionally, the results indicated that there was no significant effect on the sanitisation process of the turning frequency.     

Stabilization of sewage sludge using various composting processes

Various sludge composting methods used in France are described and evaluated in terms of the daily capacity and other factors. Simple windrows with mechanical turning, aerated static piles, BAV aerated reactors and Siloda mechanically turned and aerated chambers are described. Capacities range from 0.5 to more than 50 dry tons of sludge per day.     

A full-scale study of treatment of pig slurry by composting: kinetic changes in chemical and microbial properties

Since the indiscriminate disposal of pig slurry can cause not only air pollution and bad odours but also nutrient pollution of ground waters and superficial waters, composting is sometimes used as one environmentally acceptable method for recycling pig manure. The aim of this study was to evaluate the effect of composting pig slurry on its sanitation (evaluated by ecotoxicity assays and pathogen content determination), as well as to determine the effect of a carbon-rich bulking agent (wood shavings, WS) and the starting C/N ratio on the changes undergone by different chemical (volatile organic matter, C and N fractions) and microbiological (microbial biomass C, ATP, dehydrogenase activity, urease, protease, phosphatase, and beta-glucosidase activities) parameters during composting. Pig slurry mixed with bulking agent (P+WS) and the solid faction separated from it, both with (PSF+WS) and without bulking agent (PSF), were composted for 13 weeks. Samples for analysis were taken from composting piles at the start of the process and at 3, 6, 9, and 13 weeks after the beginning of composting. The total organic carbon, water soluble C and ammonium content decreased with composting, while Kjeldahl N and nitrate content increased. The nitrification process in the PSF+WS pile was more intense than in the PSF or P+WS composting piles. The pathogen content decreased with composting, as did phytotoxic compounds, while the germination index increased with compost age. Piles with bulking agent showed higher values of basal respiration, microbial biomass carbon, ATP and hydrolase activities during the composting process than piles without bulking agent.     

Feasibility study of a passive aeration reactor equipped with vertical pipes for compost stabilization of cow manure.

Pilot-scale composting was carried out with cow manure to evaluate the performances of two passive aeration systems: a conventional passive aeration system equipped with horizontal pipes and an unusual passive aeration method based on air delivery by means of vertical pipes. The effects of both types of passive aeration apparatus were investigated in order to determine the degree of composting rate by continuously monitoring temperature, moisture content, organic matter, electrical conductivity, pH and C/N ratio in the piles. Temperatures in the range of thermophily (55-65 degrees C) were reached in all runs within 1-2 days then lasting for about 1 week, a span long enough for pathogen abatement. Results suggest that passive aeration carried out by vertical pipes is more effective for air delivery into compost piles than conventional passive aeration of air adduction with horizontal pipes. The variation in the number of vertical pipes was revealed to be an important parameter for the control of composting rate and temperature. Composting rates estimated from the heat balance equation were substantially in agreement with those computed through the conversion ratio of total organic matter decrement. The conversion ratios and composting rates obtained in this study using passive aeration with vertical pipes were well aligned with those found using forced air delivery systems.     

Simple technologies for on-farm composting of cattle slurry solid fraction

Composting technologies and control systems have reached an advanced stage of development, but these are too complex and expensive for most agricultural practitioners for treating livestock slurries. The development of simple, but robust and cost-effective techniques for composting animal slurries is therefore required to realise the potential benefits of waste sanitation and soil improvement associated with composted livestock manures. Cattle slurry solid fraction (SF) was collected at the rates of 4m(3)h(-1) and 1m(3)h(-1) and composted in tall (1.7 m) and short (1.2m) static piles, to evaluate the physicochemical characteristics and nutrient dynamics of SF during composting without addition of bulking agent materials, and without turning or water addition. Highest maximum temperatures (62-64 °C) were measured in tall piles compared to short piles (52 °C). However, maximum rates of organic matter (OM) destruction were observed at mesophilic temperature ranges in short piles, compared to tall piles, whereas thermophilic temperatures in tall piles maximised sanitation and enhanced moisture reduction. Final OM losses were within the range of 520-660 g kg(-1) dry solids and the net loss of OM significantly (P<0.001) increased nutrient concentrations during the composting period. An advanced degree of stabilization of the SF was indicated by low final pile temperatures and C/N ratio, low concentrations of NH(4)(+) and increased concentrations of NO(3)(-) in SF composts. The results indicated that minimum intervention composting of SF in static piles over 168 days can produce agronomically effective organic soil amendments containing significant amounts of OM (772-856 g kg(-1)) and plant nutrients. The implications of a minimal intervention management approach to composting SF on compost pathogen reduction are discussed and possible measures to improve sanitation are suggested.     

Study on the quality and stability of compost through a Demo Compost Plant

This study is concerned with the performance of a Demo Compost Plant for the development of acceptable composting technology in Bangladesh. The Demo Compost Plant was setup at the adjacent area of an existing compost plant located at Khulna city in Bangladesh. Four different composting technologies were considered, where Municipal Solid Waste (MSW) were used as a raw material for composting, collected from the adjacent areas of the plant. Initially the whole composting system was conducted through two experimental setups. In the 1st setup three different types of aerators (horizontal and vertical passively aerator and forced aerator) were selected. For a necessary observation four piles, using only MSW as the input materials in the first three compost pile, the fourth one was the existing Samadhan’s compost pile. Based on the analysis of the experimental findings, the horizontal passively aerated composting technique is suitable for Bangladesh as it had better performance for reducing composting period than that of the others. It was being observed from the quality parameters of compost in the both 1st and 2nd setup that as the waste directly come from kitchen, degradation rate of waste shows a positive result for reducing this waste and there is no possibility of toxic contamination, when it would be used as a soil conditioner. Though there is no significant improvement in the quality of the final product in the 2nd setup as comparing with the 1st setup but it fulfills one of the main objectives of this study is to reduce the whole composting period as well as immediate management of the increasing amount of waste and reducing load on landfill. Selfheating tests reveal that degree of stability of compost with respect to maturation period was remained in the acceptable level, which was further accelerated due to the use of organic additives.     

Contribution of the lignocellulosic fraction of two-phase olive-mill wastes to the degradation and humification of the organic matter during composting

One of the main disadvantages in the composting of two-phase olive mill wastes (TPOMW) is the long time required for its transformation (up to 40 weeks). The aim of this work was to evaluate the relationship between the degradation of the lignocellulosic fraction of TPOMW and the organic matter (OM) mineralisation rate in four composting piles prepared with different bulking agents and N-sources used to enhance OM degradation. The kinetics of degradation of the lignocellulosic fraction was compared to conventional maturation and stability indices to evaluate its impact on the duration of the composting process. The composition of bulking agents mainly affected the water-soluble fraction which influenced the OM degradation rate (linear or exponential OM degradation pattern) at early stages of the composting process but it neither modified the duration of the process (between 34 and 36 weeks) nor the total OM degradation underwent by the piles. The high initial mineral N availability was a key factor to significantly enhanced microbial activity. The mixture with urea as N-source registered the most efficient degradation of hemicellulose, cellulose and lignin, reducing the thermophilic phase and the total duration of TPOMW composting.     

Mathematical modelling of the composting process: a review

In this paper mathematical models of the composting process are examined and their performance evaluated. Mathematical models of the composting process have been derived from both energy and mass balance considerations, with solutions typically derived in time, and in some cases, spatially. Both lumped and distributed parameter models have been reported, with lumped parameter models presently predominating in the literature. Biological energy production functions within the models included first-order, Monod-type or empirical expressions, and these have predicted volatile solids degradation, oxygen consumption or carbon dioxide production, with heat generation derived using heat quotient factors. Rate coefficient correction functions for temperature, moisture, oxygen and/or free air space have been incorporated in a number of the first-order and Monod-type expressions. The most successful models in predicting temperature profiles were those which incorporated either empirical kinetic expressions for volatile solids degradation or CO2 production, or which utilised a first-order model for volatile solids degradation, with empirical corrections for temperature and moisture variations. Models incorporating Monod-type kinetic expressions were less successful. No models were able to predict maximum, average and peak temperatures to within criteria of 5, 2 and 2 degrees C, respectively, or to predict the times to reach peak temperatures to within 8 h. Limitations included the modelling of forced aeration systems only and the generation of temperature validation data for relatively short time periods in relation to those used in full-scale composting practice. Moisture and solids profiles were well predicted by two models, but oxygen and carbon dioxide profiles were generally poorly modelled. Further research to obtain more extensive substrate degradation data, develop improved first-order biological heat production models, investigate mechanistically-based moisture correction factors, explore the role of moisture tension, investigate model performance over thermophilic composting time periods, provide more information on model sensitivity and incorporate natural ventilation aeration expressions into composting process models, is suggested.     

Field scale evaluation of volatile organic compound production inside biosecure swine mortality composts

Emergency mortality composting associated with a disease outbreak has special requirements to reduce the risks of pathogen survival and disease transmission. The most important requirements are to cover mortalities with biosecure barriers and avoid turning compost piles until the pathogens are inactivated. Temperature is the most commonly used parameter for assessing success of a biosecure composting process, but a decline in compost core temperature does not necessarily signify completion of the degradation process. In this study, gas concentrations of volatile organic compounds (VOCs) produced inside biosecure swine mortality composting units filled with six different cover/plant materials were monitored to test the state and completion of the process. Among the 55 compounds identified, dimethyl disulfide, dimethyl trisulfide, and pyrimidine were found to be marker compounds of the process. Temperature at the end of eight weeks was not found as an indicator of swine carcass degradation. However, gas concentrations of the marker compounds at the end of eight weeks were found to be related to carcass degradation. The highest gas concentrations of the marker compounds were measured for the test units with the lowest degradation (highest respiration rates). Dimethyl disulfide was found to be the most robust marker compound as it was detected from all composting units in the eighth week of the trial. Concentration of dimethyl disulfide decreased from a range of 290–4340 ppmv to 6–160 ppbv. Dimethyl trisulfide concentrations decreased to a range of below detection limit to 430 ppbv while pyrimidine concentrations decreased to a range of below detection limit to 13 ppbv.     

Influence of compost covers on the efficiency of biowaste composting process

The temperature of matured compost is an indicator of feedstock quality and also a good feedback informing about the suitability of an applied technological procedure. Two independent experiments using the technology of windrow composting at open area were conducted with the final goal to evaluate the effect of compost pile covering (in comparison with uncovered piles) on the course of composting process – behaviour of temperature over time and oxygen content. Two types of sheets were used – Top Tex permeable sheet and impermeable polyethylene sheet. The experiment I (summer months) aimed at comparison of efficiency between the Top Tex sheet cover and the uncovered compost piles, while experiment II (autumn months) compared treatments using the Top Tex sheet and polyethylene sheet by contrast. Within the experiment I the composts consisted of cattle slurry and fresh grass matter at a ratio of 1:1, in case of experiment II consisted of pig/cattle manure, fresh grass matter and chipped material at a ratio of about 1:2:1. The obtained data showed no significant differences among the cover treatments according to ANOVA. The only exception was oxygen content in pile 4 (experiment II) under Top Tex sheet, where a markedly higher oxygen content than under polyethylene sheet was measured during the whole composting period. It was the only case where statistical analysis proved a significant difference; the p-value was 0.0002.     

Effects of basaltic mineral fines on composting

A by-product of the construction aggregate industry is fines or dust that contain trace elements such as zinc and copper and significant amounts of iron, aluminum, silica and potassium. Beneficial uses for these materials have been proposed such as replenishing depleted soils and amendment in mixtures of organic byproducts prior to composting. To evaluate the beneficial uses in composting, outdoor bin studies were conducted using a beef cattle manure, straw and wood chip mixture amended with and without basaltic mineral fines. Temperature differences in composting mixtures of equal volumes, equal moisture and relatively equal material content are considered an indication of differing biological activities [Haug, Compost Engineering Principles and Practice. Ann Arbor Science, Ann Arbor, MI. (1980)]. Temperatures were lower in the mineral fine-treated manure mixture initially. After turning the piles at six weeks, temperatures tended to be higher in the mineral fine amended mixture. Overall, temperatures were not significantly different suggesting that mineral fines amendment does not significantly increase temperature and activity in composting mixtures.     

Co-composting rice hulls and/or sawdust with poultry manure in NE Argentina

Rice hulls and sawdust are two common C-rich wastes derived from rice and timber agro-industries in subtropical NE Argentina. An alternative to the current management of these wastes (from bedding to uncontrolled burning) is composting. However, given their C-rich nature and high C/N ratio, adequate composting requires mixing with a N-rich waste, such as poultry manure. The effect of different proportions of poultry manure, rice hulls and/or sawdust on composting efficiency and final compost quality was studied. Five piles were prepared with a 2:1 and 1:1 ratio of sawdust or rice hulls to poultry manure, and 1:1:1 of all three materials (V/V). Different indicators of compost stability and quality were measured. Thermophilic phase was shorter for piles with rice hulls than for piles with sawdust (60 days vs. 105 days). Time required for stability was similar for both C-rich wastes (about 180 days). Characteristics of final composts were: pH 5.8–7.2, electrical conductivity 2.5–3.3 mS/cm, organic C 20–26%, total N 2.2–2.9%, lignin 19–22%, total Ca 18–24 g/kg, and extractable P 6–8 g/kg, the latter representing 60% of total P. Nitrogen conservation was high in all piles, especially in the one containing both C-rich wastes. Piles with sawdust were characterized by high total and available N, while piles with only rice hulls had higher Si, K and pH. Extractable P was higher in 1:1 piles, and organic C in 2:1 piles.     

Changes in organic matter composition during composting of two digested sewage sludges

Changes in the chemical and chemical-structural composition of the organic matter of two different sewage sludges (aerobic and anaerobic) mixed with sawdust (1:1 and 1:3, v/v) during composting were determined by monitoring chemical and microbiological parameters as well as by pyrolysis-gas chromatography. Composting was carried out in periodically turned outdoor piles, which were sampled for analysis 1, 30, 60 and 90 days after the beginning of the composting process. Both volatile organic matter and the water soluble C fraction decreased during composting, indicating that the more labile C fractions are mineralized during the process. Microbial activity as measured by microbial respiration (CO(2) evolved from compost samples during incubation) also decreased with composting, reflecting the more stable character of the resulting compost. No major differences were observed between the four composts studied as regards their chemical-structural characteristics. The acetonitrile, acetic acid and phenol pyrolytic fragment tended to increase with composting. Although the final composts were more aromatic in nature than the starting materials, a low degree of humification was observed in all four composts studied, as determined by their high proportion of polysaccharides and alkyl compounds. For this reason, the relationship between pyrolytic fragments, such as benzene/toluene or benzene+toluene/pyrrol+phenols, which are used as indices of humification for soil organic matter, are not of use for such poorly evolved sludge composts; instead, ratios that involve carbohydrate derivatives and aromatic compounds, such as furfural+acetic/benzene+toluene or acetic/toluene, are more sensitive indices for reflecting the transformations of these materials during composting. Both the chemical and microbiological parameters and pyrolytic analysis provided valuable information concerning the nature of the compost's organic matter and its changes during the composting process.     

Detrimental effects of olive mill wastewater on the composting process of agricultural wastes

In order to study the suitability of composting olive mill wastewater (OMW-L) by repeated applications, OMW-L was added to one mixture of lawn trimmings and olive husks as bulking agents. The composting process of this mixture was compared with another pile having 35% of olive mill wastewater sludge (OMW-S) obtained from evaporation ponds and a third, as a control, without olive mill wastewater. The repeated applications of OMW-L resulted in a sharp decrease in respiration measurements after the first 20 days of composting and showed a re-increase after 40 days following the substituting of OMW-L by water. The OMW-L addition increased the rate of water-soluble phenols in the compost and caused the appearance of a phenol fraction of high molecular-mass (510 kDa) at the end of composting. OMW-L addition also caused a clear decrease in both thermophilic bacteria and thermophilic eumycete counts. A longer persistence of phytotoxicity was observed in comparison with the other piles. However, the OMW-S produced a compost with a high degree of maturity.     

Composting Of <100 mm Fraction Of Municipal Solid Waste

A low cost solution for management of municipal solid waste in small municipalities was investigated; composting experiments were done using domestic waste. Particles >100 mm were removed, the screened substrate (<100 mm) was used for composting experiments on static piles. The results have shown that the size of waste does not affect composting. Though the inert material left greatly adds to the porosity, rainfall does not markedly affect the process; in fact excessive dryness gave the least stable end product, and total nitrogen, ammoniacal nitrogen and phosphorus content were the best pointers to the instability.     

Composting of a solid olive-mill by-product ("alperujo") and the potential of the resulting compost for cultivating pepper under commercial conditions

A pollutant solid material called "alperujo" (AL), which is the main by-product from the Spanish olive oil industry, was composted with a cotton waste as bulking agent, and the compost obtained (ALC) was compared with a cattle manure (CM) and a sewage sludge compost (SSC) for use as organic amendment on a calcareous soil. The experiment was conducted with a commercial pepper crop in a greenhouse using fertigation. Composting AL involved a relatively low level of organic matter biodegradation, an increase in pH and clear decreases in the C/N and the fat, water-soluble organic carbon and phenol contents. The resulting compost, which was rich in organic matter and free of phytotoxicity, had a high potassium and organic nitrogen content but was low in phosphorus and micronutrients. The marketable yields of pepper obtained with all three organic amendments were similar, thus confirming the composting performance of the raw AL. When CM and SSC were used for soil amendment, the soil organic matter content was significantly reduced after cultivation, while it remained almost unchanged in the ALC-amended plots.     

Characterizing effects of uncertainties in MSW composting process through a coupled fuzzy vertex and factorial-analysis approach

A coupled fuzzy vertex and factorial-analysis approach was developed in this study for systematically characterizing effects of uncertainties in a municipal solid waste composting process. A comprehensive composting process model was also embedded into the system framework and used to address substrate decomposition and biomass growth, as well as the interactions between moisture contents, temperatures, and oxygen concentrations. The applicability of the proposed method was verified through a custom-made pilot-scale composting system. Results from fuzzy simulation indicated that the fuzzy vertex method could effectively communicate implicit knowledge into dynamic simulations and thus provide valuable information for enhancing composting process control under uncertainty. The factorial analysis was effective in quantifying the proportion to which the uncertainty of each single or interactive effect of model parameters contributes to the overall uncertainty of the system outcomes. Thus, sensitive parameters that may lead to errors or unreasonable predictions can be determined. The proposed study system could not only be used in characterizing combined effects of uncertainties for composting processes, but was also applicable to many other environmental modelling systems.     

Composting anaerobic and aerobic sewage sludges using two proportions of sawdust

Sawdust has been proven to be a good bulking agent for sludge composting; however, studies on the most suitable ratio of sludge:sawdust for sludge composting and on the influence of the sludge nature (aerobic or anaerobic) on the composting reaction rate are scarce. In this study two different sewage sludges (aerobic, AS, and anaerobic, ANS) were composted with wood sawdust (WS) as bulking agent at two different ratios (1:1 and 1:3 sludge:sawdust, v:v). Aerobic sludge piles showed significantly higher microbial activity than those of anaerobic sludge, organic matter mineralization rates being higher in the AS mixtures. The lowest thermophilic temperatures during composting were registered when the anaerobic sludge was mixed with sawdust at 1:1 ratio, suggesting the presence of substances toxic to microorganisms. This mixture also showed the lowest decreases of ammonium during composting. All this matched with the inhibitory effect on the germination of Lepidium sativum seeds of this mixture at the first stages of composting, and with its low values of microbial basal respiration. However, the ANS+WS 1:3 compost developed in a suitable way; the higher proportion of bulking agent in this mixture appeared to have a diluting effect on these toxic compounds. Both the proportions assayed allowed composting to develop adequately in the case of the aerobic sludge mixture, yielding suitable composts for agricultural use. However, the ratio 1:1 seems more suitable because it is more economical than the 1:3 ratio and has a lower dilution effect on the nutritional components of the composts. In the case of the anaerobic sludge with its high electrical conductivity and ammonium content, and likely presence of other toxic and phytotoxic substances, the 1:3 ratio is to be recommended because of the dilution effect.     

Application of a simplified mathematical model to estimate the effect of forced aeration on composting in a closed system

The aeration rate is a key process control parameter in the forced aeration composting process because it greatly affects different physico-chemical parameters such as temperature and moisture content, and indirectly influences the biological degradation rate. In this study, the effect of a constant airflow rate on vertical temperature distribution and organic waste degradation in the composting mass is analyzed using a previously developed mathematical model of the composting process. The model was applied to analyze the effect of two different ambient conditions, namely, hot and cold ambient condition, and four different airflow rates such as 1.5, 3.0, 4.5, and 6.0m(3)m(-2)h(-1), respectively, on the temperature distribution and organic waste degradation in a given waste mixture. The typical waste mixture had 59% moisture content and 96% volatile solids, however, the proportion could be varied as required. The results suggested that the model could be efficiently used to analyze composting under variable ambient and operating conditions. A lower airflow rate around 1.5-3.0m(3)m(-2)h(-1) was found to be suitable for cold ambient condition while a higher airflow rate around 4.5-6.0m(3)m(-2)h(-1) was preferable for hot ambient condition. The engineered way of application of this model is flexible which allows the changes in any input parameters within the realistic range. It can be widely used for conceptual process design, studies on the effect of ambient conditions, optimization studies in existing composting plants, and process control.