Evaluation of maturity parameters and heavy metal contents in composts made from animal manure

The objective of this study was to evaluate a variety of maturity indices and heavy metal concentrations in the composting process. A full-scale study was performed on animal manures (dairy:beef:swine = 50%:30%:20%, w/w) mixed with sawdust using a self-screwed turner over a time period of 63 days. Several chemical compost characteristics and germination indices were monitored on samples collected weekly at a prototype composting facility. NH(4)-N concentrations decreased during the composting time, on the contrary NO(3)-N concentrations increased sharply after 30 days. As composting proceeded, the humic acids content increased from 1.45% to 2.70% of the organic carbon content, whereas the fulvic acids content decreased gradually. Temperature in the compost pile and concentration of NH(3) averaged 32.4 degrees C and 12.9 ppm at the initial composting phase and 69.5 degrees C and 47.3 ppm at the active bio-oxidation composting phase, respectively. Seed germination and germination index (GI) increased during the composting process, and the compost samples at the end of composting phase had GI values greater than 120. Among the composting processes, there were significant differences (p<0.05) in concentration of Zn, Cu and Pb in the compost. In conclusion, the suggested maturity parameter values and metal concentrations of composted animal manures can provide better understanding of maturation process of animal manure compost.     

Effect of C/N on composting of pig manure with sawdust

The aim of this composting trial was to evaluate the effect of C/N on the composting process of pig manure with the purpose of reducing the amount of sawdust normally used as co-composting materials. Two aerobic static piles were prepared consisting of pig manure mixed with sawdust at an initial C/N of 30 (pile A) and 15 (pile B), respectively. Pile B containing larger amount of pig manure showed a slower rise in temperature, lower maximum temperature, and shorter thermophilic phase than pile A. It also resulted in higher pH and electrical conductivity (EC) values, and even higher contents of soluble NH4-N and volatile solids throughout the composting period. Chemical and biological parameters including dissolved organic carbon (DOC) (4932 mg kg(-1)), soluble NH4-N (371 mg kg(-1)), C/Nsolid (18.3), C/Naquoeus (5.8) and seed germination index (GI) (66.5%) indicated that pile A achieved maturity after 49 days of composting. After 63 days of composting, pile B contained 5352 and 912 mg kg(-1) of DOC and soluble NH4-N content, respectively, which was much higher than the criterion of 5% and 400 mg kg(-1), indicating its immature nature. Pile B showed a relatively low GI value of 46%, which may be due to its high indigenous EC value as a result of larger amount of pig manure. Therefore, co-composting of pig manure with sawdust at a low initial C/N would require a composting longer than 63 days, and, the high salinity due to the large amount of pig manure would pose a potential inhibition on plant growth.     

Decline in extractable antibiotics in manure-based composts during composting

A wide variety of antibiotics have been detected in natural water samples and this is of potential concern because of the adverse environmental effects of such antibiotic residues. One of the main sources of antibiotics effluence to the surrounding environment is livestock manures which often contain elevated concentrations of veterinary antibiotics (VAs) which survive digestion in the animal stomach following application in animal husbandry practices. In Korea, livestock manures are normally used for compost production indicating that there is potential for antibiotic release to the environment through compost application to agricultural lands. Therefore, reduction of the amount of VAs in composts is crucial. The purpose of this study was to understand the influence of the composting process and the components of the compost on the levels of three common classes of antibiotics (tetracyclines, sulfonamides, and macrolides). Composted materials at different stages of composting were collected from compost manufacturing plants and the variation in antibiotic concentrations was determined. Three different antibiotics, chlortetracycline (CTC), sulfamethazine (SMZ), and tylosin (TYL) at three different concentrations (2, 10, and 20 mg kg⁻¹) were also applied to a mixture of pig manure and sawdust and the mixtures incubated using a laboratory scale composting apparatus to monitor the changes in antibiotic concentrations during composting together with the physicochemical properties of the composts. During composting, in both field and lab-scale investigations, the concentrations of all three different antibiotics declined below the relevant Korean guideline values (0.8 mg kg⁻¹ for tetracyclines, 0.2 mg kg⁻¹ for sulfonamides and 1.0 mg kg⁻¹ for macrolides). The decline of tetracycline and sulfonamide concentrations was highly dependent on the presence of sawdust while there was no influence of sawdust on TYL decline.     

A comparison of mesophilic composting and unamended land treatment for the bioremediation of aged tar residues in soil

A field study was conducted to compare the effectiveness of land treatment and mesophilic composting in removing aged polycyclic aromatic hydrocarbons (PAH) from soil. The soil composting treatment, which had 20 percent (w/w) fresh organic matter incorporated into the soil, reached mesophilic temperatures of 45 to 50°C at week 3–4 and was effective in reducing PAH from 2240 mg/kg to 120 mg/kg after 224 days of treatment. Conventional land treatment with and without added cow manure (5 percent w/w) was less effective in removing the PAH from the soil than was the mesophilic soil composting treatment. In a parallel laboratory trial, PAH concentrations were reduced below 500 mg/kg (the target cleanup concentration for the site) when the contaminated soil was amended with 20 to 30 percent (w/w) fresh organic matter after 186 days of treatment. PAH degradation was lower in the laboratory trial compared with the field trial and no self-heating of soil was demonstrated in the laboratory. Based on the relatively high total heterotrophic and naphthalene-degrading microbial populations in the nonsterile treatments, it was apparent that the absence of microorganisms was unlikely to have limited the biodegradation of PAH in the current study. Fresh organic matter amendments of green tree waste and cow manure, regular mixing of the compost, and maintenance of moisture by regular watering were critical factors in achieving the target PAH concentrations.     

Influence of dairy manure addition on the biological and thermal kinetics of composting of greenhouse tomato plant residues

A laboratory-scale bioreactor was used to investigate the influence of dairy manure addition (as an inoculum and a carbon source) on the biological and thermal kinetics of the composting process of tomato plant residues-wood shavings mixture. Urea was added (as a nitrogen source) to correct the initial C:N ratio to 30:1 and the initial moisture content was also adjusted to 60%. The result of this study indicated that manure addition to the tomato residues-wood shavings mixture is a good source of macro and micronutrients required for supporting the composting microorganisms. Manure addition increased the rate of temperature increase and the duration of maximum temperature and reduced the lag and the peak time, all of which resulted in a significant reduction in the retention time. However, thermophilic temperature (> or = 40 degrees Celsius) was only achieved with 30%, 40% and 50% manure addition for 3, 7 and 9h. Total carbon reductions were in the range of 9.4-10.8% and TKN reductions were in the range of 3.4-6.0%. Neither the nitrogen nor the moisture content were limiting factors as the C:N ratio remained in the range of 26:1 to 28:1 and the moisture content remained within the optimum range of 58-61%. The maximum temperature of each mixture correlated with the reduction of total carbon, but carbon availability was a limiting factor in these experiments. In order to attain and sustain a thermophilic phase during the composting process, the addition of a readily available carbon source to the tomato should be investigated and carbon type (carbohydrates, proteins and fats) should be taken into account.     

Co-composting rice hulls and/or sawdust with poultry manure in NE Argentina

Rice hulls and sawdust are two common C-rich wastes derived from rice and timber agro-industries in subtropical NE Argentina. An alternative to the current management of these wastes (from bedding to uncontrolled burning) is composting. However, given their C-rich nature and high C/N ratio, adequate composting requires mixing with a N-rich waste, such as poultry manure. The effect of different proportions of poultry manure, rice hulls and/or sawdust on composting efficiency and final compost quality was studied. Five piles were prepared with a 2:1 and 1:1 ratio of sawdust or rice hulls to poultry manure, and 1:1:1 of all three materials (V/V). Different indicators of compost stability and quality were measured. Thermophilic phase was shorter for piles with rice hulls than for piles with sawdust (60 days vs. 105 days). Time required for stability was similar for both C-rich wastes (about 180 days). Characteristics of final composts were: pH 5.8–7.2, electrical conductivity 2.5–3.3 mS/cm, organic C 20–26%, total N 2.2–2.9%, lignin 19–22%, total Ca 18–24 g/kg, and extractable P 6–8 g/kg, the latter representing 60% of total P. Nitrogen conservation was high in all piles, especially in the one containing both C-rich wastes. Piles with sawdust were characterized by high total and available N, while piles with only rice hulls had higher Si, K and pH. Extractable P was higher in 1:1 piles, and organic C in 2:1 piles.     

Feasibility study of a passive aeration reactor equipped with vertical pipes for compost stabilization of cow manure.

Pilot-scale composting was carried out with cow manure to evaluate the performances of two passive aeration systems: a conventional passive aeration system equipped with horizontal pipes and an unusual passive aeration method based on air delivery by means of vertical pipes. The effects of both types of passive aeration apparatus were investigated in order to determine the degree of composting rate by continuously monitoring temperature, moisture content, organic matter, electrical conductivity, pH and C/N ratio in the piles. Temperatures in the range of thermophily (55-65 degrees C) were reached in all runs within 1-2 days then lasting for about 1 week, a span long enough for pathogen abatement. Results suggest that passive aeration carried out by vertical pipes is more effective for air delivery into compost piles than conventional passive aeration of air adduction with horizontal pipes. The variation in the number of vertical pipes was revealed to be an important parameter for the control of composting rate and temperature. Composting rates estimated from the heat balance equation were substantially in agreement with those computed through the conversion ratio of total organic matter decrement. The conversion ratios and composting rates obtained in this study using passive aeration with vertical pipes were well aligned with those found using forced air delivery systems.     

Simple technologies for on-farm composting of cattle slurry solid fraction

Composting technologies and control systems have reached an advanced stage of development, but these are too complex and expensive for most agricultural practitioners for treating livestock slurries. The development of simple, but robust and cost-effective techniques for composting animal slurries is therefore required to realise the potential benefits of waste sanitation and soil improvement associated with composted livestock manures. Cattle slurry solid fraction (SF) was collected at the rates of 4m(3)h(-1) and 1m(3)h(-1) and composted in tall (1.7 m) and short (1.2m) static piles, to evaluate the physicochemical characteristics and nutrient dynamics of SF during composting without addition of bulking agent materials, and without turning or water addition. Highest maximum temperatures (62-64 °C) were measured in tall piles compared to short piles (52 °C). However, maximum rates of organic matter (OM) destruction were observed at mesophilic temperature ranges in short piles, compared to tall piles, whereas thermophilic temperatures in tall piles maximised sanitation and enhanced moisture reduction. Final OM losses were within the range of 520-660 g kg(-1) dry solids and the net loss of OM significantly (P<0.001) increased nutrient concentrations during the composting period. An advanced degree of stabilization of the SF was indicated by low final pile temperatures and C/N ratio, low concentrations of NH(4)(+) and increased concentrations of NO(3)(-) in SF composts. The results indicated that minimum intervention composting of SF in static piles over 168 days can produce agronomically effective organic soil amendments containing significant amounts of OM (772-856 g kg(-1)) and plant nutrients. The implications of a minimal intervention management approach to composting SF on compost pathogen reduction are discussed and possible measures to improve sanitation are suggested.     

Heavy metal and nutrient changes during vermicomposting animal manure spiked with mushroom residues

A pilot-scale trial of four months was conducted to investigate the responses of heavy metal and nutrient to composting animal manure spiked with mushroom residues with and without earthworms. Results showed that earthworm activities accelerated organic matter mineralization (e.g. reduction in C/N ratio, increase in total concentrations of N, P, K) and humification (e.g. increase in humic acid concentration, humification ratio and humification index). Despite composting increased total heavy metal (i.e. As, Pb, Cu, Zn) concentrations irrespective of earthworm, the availability of heavy metals extracted by DTPA significantly (P < 0.05) decreased particularly in treatments with earthworms introduced. The shift from available to unavailable fractions of heavy metals was either due to earthworm bioaccumulation, as indicated by total heavy metal concentrations being higher in earthworm tissues, or due to the formation of stable metal-humus complexes as indicated by the promotion of humification. Our results suggest that vermicomposting process could magnify the nutrient quality but relieve the heavy metals risk of agricultural organic wastes.     

Enzymatic hydrolysis of organic waste materials in a solid-liquid system

In the current climate of increasing emphasis on environmental protection and efficient waste management, regional management bodies and environmental agencies are striving to achieve an economical and environmentally acceptable system for the recycling of biodegradable organic wastes. Composting would appear to be a cost effective solution to this problem, but in its entirety, composting is an inherently lengthy and variable process and is restrictive in terms of the demand on resources and space in composting plants. The aim of this study was to compare a biological composting process of solid residues with an enzymatic hydrolysis process of residues. The length of time required to naturally compost three organic materials, spent mushroom compost (SMC), farmyard manure (FYM) and dairy wastewater sludge (DWS) under optimal conditions was 42 days, 98 days and 84 days, respectively. In an attempt to accelerate this process, commercial enzymes were added to the waste products in a heterogeneous solid-liquid system. The enzymes utilised included a range of proteases, cellulases, ligninases, lipases and pectinases, which are responsible for the hydrolysis of protein, cellulose, lignin, lipids and carbohydrates, respectively. Preliminary results indicate that all of the organic materials were stabilised within 9h and that the enzymes used would, therefore, improve the efficiency of a waste management plant, if such a system were employed. Spent mushroom compost has a mean N/P/K ratio of 20:10:10 recorded for composted SMC, while a similar ratio of 20:10:20 was obtained for hydrolysed SMC. In contrast, composted farmyard manure has a N/P/K ratio of 30:0:30 and a ratio of 10:1:10 for hydrolysed FYM. Finally, composted DWS has a N/P/K ratio of 20:1:30 while DWS hydrolysate has a N/P/K ratio of 40:1:20, with the decrease in nitrogen in the composted DWS attributed to the addition of wood chippings and sawdust as a bulking agent. While all three materials have a considerable supply of plant nutrients, the variability in nutrients could be overlooked when employed as a soil amendment.     

The effects of apple pomace,bentonite and calcium superphosphate on swine manure aerobic composting

The effects of additives such as apple pomace, bentonite and calcium superphosphate on swine manure composting were investigated in a self-built aerated static box (90 L) by assessing their influences on the transformation of nitrogen, carbon, phosphorous and compost maturity. The results showed that additives all prolonged the thermophilic stage in composting compared to control. Nitrogen losses amounted to 34–58% of the initial nitrogen, in which ammonia volatilization accounted for 0.3–4.6%. Calcium superphosphate was helpful in facilitating composting process as it significantly reduced the ammonia volatilization during thermophilic stage and increased the contents of total nitrogen and phosphorous in compost, but bentonite increased the ammonia volatilization and reduced the total nitrogen concentration. It suggested that calcium superphosphate is an effective additive for keeping nitrogen during swine manure composting.     

Fertilization of maize with compost from cattle manure supplemented with additional mineral nutrients

An alternative approach for cattle manure management on intensive livestock farms is the composting process. An industrial-scale composting plant has been set up in northwest Spain for producing compost from cattle manure. Manure composting involved an increase in pH, electrical conductivity (EC), cation exchange capacity (CEC) and NO3(-)--N concentration, and a decrease in temperature, moisture content, organic matter (OM) content, NH4+--N concentration and C/N ratio. Cu, Zn and Ni concentrations increased due to the reduction of pile mass during the composting process. The resulting compost was applied to a field to study the viability of applying this compost combined with a nitrogen mineral fertilizer as a replacement for the mineral fertilization conventionally used for maize (Zea mays L.). The thermophilic phase of the composting process was very prolonged in the time, which may have slowed down the decomposition of the organic matter and reduced the nitrification process, leading to an over-short maturation phase. The humification and respirometric indexes, however, determined immediately after compost application to the soil, showed it to be stable. Compost application did not decrease the grain yield. A year later, soil pH, OM content and CEC were higher with the compost treatment. Total P, K, Ca and Na concentrations in compost-amended plots were higher than in mineral-fertilized ones, and no significant differences between treatments were found in soil concentrations of NH4+--N,NO3- --N, available P, Mg and B. Compost caused no heavy metal pollution into the soil. Therefore, this compost would be a good substitute for the mineral fertilizers generally used for basal dressing in maize growing.     

Mass balances and life cycle inventory of home composting of organic waste

A comprehensive experimental setup with six single-family home composting units was monitored during 1 year. The composting units were fed with 2.6-3.5 kg organic household waste (OHW) per unit per week. All relevant consumptions and emissions of environmental relevance were addressed and a full life-cycle inventory (LCI) was established for the six home composting units. No water, electricity or fuel was used during composting, so the major environmental burdens were gaseous emissions to air and emissions via leachate. The loss of carbon (C) during composting was 63-77% in the six composting units. The carbon dioxide (CO(2)) and methane (CH(4)) emissions made up 51-95% and 0.3-3.9% respectively of the lost C. The total loss of nitrogen (N) during composting was 51-68% and the nitrous oxide (N(2)O) made up 2.8-6.3% of this loss. The NH(3) losses were very uncertain but small. The amount of leachate was 130 L Mg(-1) wet waste (ww) and the composition was similar to other leachate compositions from home composting (and centralised composting) reported in literature. The loss of heavy metals via leachate was negligible and the loss of C and N via leachate was very low (0.3-0.6% of the total loss of C and 1.3-3.0% of the total emitted N). Also the compost composition was within the typical ranges reported previously for home composting. The level of heavy metals in the compost produced was below all threshold values and the compost was thus suitable for use in private gardens.     

Co-composting of livestock manure with rice straw: Characterization and establishment of maturity evaluation system

Composting is considered to be a primary treatment method for livestock manure and rice straw, and high degree of maturity is a prerequisite for safe land application of the composting products. In this study pilot-scale experiments were carried out to characterize the co-composting process of livestock manure with rice straw, as well as to establish a maturity evaluation index system for the composts obtained. Two pilot composting piles with different feedstocks were conducted for 3 months: (1) swine manure and rice straw (SM–RS); and (2) dairy manure and rice straw (DM–RS). During the composting process, parameters including temperature, moisture, pH, total organic carbon (TOC), organic matter (OM), different forms of nitrogen (total, ammonia and nitrate), and humification index (humic acid and fulvic acid) were monitored in addition to germination index (GI), plant growth index (PGI) and Solvita maturity index. OM loss followed the first-order kinetic model in both piles, and a slightly faster OM mineralization was achieved in the SM–RS pile. Also, the SM–RS pile exhibited slightly better performance than the DM–RS according to the evolutions of temperature, OM degradation, GI and PGI. The C/N ratio, GI and PGI could be included in the maturity evaluation index system in which GI > 120% and PGI > 1.00 signal mature co-composts.     

Composting dynamics and optimum mixture ratio of chicken manure and vineyard wastes.

Vineyard waste and chicken manure mixtures are useful materials for composting but when these wastes are composted alone, many environmental problems occur because of their chemical characteristics. Whereas chicken manure is a very rich source of nitrogen, vineyard waste has a very high carbon content. In the present study experiments to determine an optimum mixture ratio of chicken manure and vineyard waste for composting were performed. The results showed that the optimum mixture ratio for composting these materials was 50% chicken manure and 50% vineyard waste on a dry basis.     

Effects of alkyl polyglycoside (APG) on composting of agricultural wastes

Composting is the biological degradation and transformation of organic materials under controlled conditions to promote aerobic decomposition. To find effective ways to accelerate composting and improve compost quality, numerous methods including additive addition, inoculation of microorganisms, and the use of biosurfactants have been explored. Studies have shown that biosurfactant addition provides more favorable conditions for microorganism growth, thereby accelerating the composting process. However, biosurfactants have limited applications because they are expensive and their use in composting and microbial fertilizers is prohibited. Meanwhile, alkyl polyglycoside (APG) is considered a “green” surfactant. This study aims to determine whether APG addition into a compost reaction vessel during 28-day composting can enhance the organic matter degradation and composting process of dairy manure. Samples were periodically taken from different reactor depths at 0, 3, 5, 7, 14, 21, and 28 days. pH levels, electrical conductivity (EC), ammonium and nitrate nitrogen, seed germination indices, and microbial population were determined. Organic matter and total nitrogen were also measured.Compared with the untreated control, the sample with APG exhibited slightly increased microbial populations, such as bacteria, fungi, and actinomycetes. APG addition increased temperatures without substantially affecting compost pH and EC throughout the process. After 28 days, APG addition increased nitrate nitrogen concentrations, promoted matter degradation, and increased seed germination indices. The results of this study suggest that the addition of APG provides more favorable conditions for microorganism growth, slightly enhancing organic matter decomposition and accelerating the composting process, improving the compost quality to a certain extent.     

Pyrolysis characteristics and kinetics of chicken litter

Chicken litter generally consists of a mixture of bedding, manure, feathers and spilled food. Flock of birds litter (flock) is a litter consisting of hardwood shavings, feed, feathers and manure; and broiler litter (broiler) is a cake of chicken litter. A kinetic investigation of the pyrolysis of chicken litter (flock and broiler) was carried out using thermogravimetric analysis (TGA) at heating rates of 5 degrees C/min, 10 degrees C/min and 20 degrees C/min. Most of the materials decomposed between 270 degrees C and 590 degrees C at each heating rate. The region of decomposition of flock and broiler was slightly lower than that of the wood chips. Wood chips (bedding material) decomposed in two stages, while flock and broiler decomposed in three stages. Apparent activation energies increased from 99 to 484 kJ/mol for the three samples when the pyrolytic conversion increased from 5% to 95%.     

Evaluation of the potential of applying composting/bioremediation techniques to wastes generated within the construction industry

The objective of the present study was to evaluate the viability of reducing landfill requirements to satisfy EC Landfill Directive requirements by applying composting/bioremediation techniques to the construction and demolition (C&D) industry waste stream at laboratory scale. The experimental study was carried out in nine test rigs to examine different wood mixtures; untreated timber, creosote treated timber and chromated copper arsenate (CCA) treated timber. Several experimental variables affecting the process were characterised and optimised. These include the best nitrogen additive and optimum moisture content required for composting. Poultry manure was found to be the best nitrogen additive. The optimum moisture content was decreased after the addition of poultry manure. The composting/bioremediation process was evaluated through monitoring the microbial activity, carbon dioxide emissions and toxicity examination of the composted product. A typical temperature profile suggested that untreated and CCA treated mix could be classified as hot composting whereas creosote treated mix could be classified as cold composting. The paper reports on the results obtained during this investigation.     

The chemical characteristics of ashes from cattle, swine and poultry manure

Animal manure is waste that contains large amounts of fertilizer resources. Incineration technology is effective in decreasing the volume of animal manure and concentrating the nutrients. In this study, the nutrient concentration and chemical compounds of several types of animal manure ash were examined to promote their recycling for agriculture. The nutrient concentration of manure ash was dependent on the reduction rate of solid materials by incineration. The phosphorus (P) and potassium (K) of cattle and layer manure were not concentrated greatly because of high silicon (Si) and calcium (Ca) concentrations, respectively. On the other hand, the P concentration of swine manure and broiler litter was increased to 10.1–12.0 % (3.6–4.6 times compared with original materials), equivalent to that of phosphate rock used as fertilizer material. The K concentration of broiler litter ash (16.1 %) was highest of all. The phosphate compounds of cattle and swine manure ashes were determined as Ca₉Fe(PO₄)₇ or Ca₉MgK(PO₄)₇. Hydroxyapatite (Ca₅(PO₄)₃(OH)) was detected in layer manure and broiler litter ashes. By acid treatment of ash, P and K availability of the fertilizer made from layer manure ash (33 % of materials) was equivalent to that of conventional chemical fertilizer.     

Mercury reduction studies to facilitate the thermal decontamination of phosphor powder residues from spent fluorescent lamps

This work investigates the thermal release of mercury from phosphor powder of spent fluorescent lamps. The treatment conditions and the ability of various reducing agents (primarily sodium borohydride) to lower the overall heating temperature required to improve the release of Hg have been evaluated. Hg species in samples were monitored in a thermal desorption atomic absorption spectrometer system, and total mercury was analyzed in a cold vapor atomic absorption spectrometer. Sodium borohydride was the best reducing agent among the ones studied. However, citric acid presented a high capacity to weaken mercury bonds with the matrix. When the sample was crushed with sodium borohydride for 40min in a mass ratio of 10:1 (sample:reducing agent) and submitted to thermal treatment at 300 degrees C for 2h, the concentration of mercury in a phosphor powder sample with 103mgkg(-1) of mercury reached 6.6mgkg(-1).