Increasing biogas production from sewage sludge anaerobic co-digestion process by adding crude glycerol from biodiesel industry

In an effort to convert waste streams to energy in a green process, glycerol from biodiesel manufacturing has been used to increase the gas production and methane content of biogas within a mesophilic anaerobic co-digestion process using primary sewage sludge. Glycerol was systematically added to the primary digester from 0% to 60% of the organic loading rate (OLR). The optimum glycerol loading range was from 25% to 60% OLR. This resulted in an 82–280% improvement in specific gas production. Following the feeding schedule described, the digesters remained balanced and healthy until inhibition was achieved at 70% glycerol OLR. This suggests that high glycerol loadings are possible if slow additions are upheld in order to allow the bacterial community to adjust properly. Waste water treatment plant operators with anaerobic digesters can use the data to increase loadings and boost biogas production to enhance energy conversion. This process provides a safe, environmentally friendly method to convert a typical waste stream to an energy stream of biogas.     

Reuse of textile effluent treatment plant sludge in building materials

This study examines the potential reuse of textile effluent treatment plant (ETP) sludge in building materials. The physico-chemical and engineering properties of a composite textile sludge sample from the southern part of India have been studied. The tests were conducted as per Bureau of Indian Standards (BIS) specification codes to evaluate the suitability of the sludge for structural and non-structural application by partial replacement of up to 30% of cement. The cement-sludge samples failed to meet the required strength for structural applications. The strength and other properties met the Bureau of Indian Standards for non-structural materials such as flooring tiles, solid and pavement blocks, and bricks. Results generally meet most ASTM standards for non-structural materials, except that the sludge-amended bricks do not meet the Grade NW brick standard. It is concluded that the substitution of textile ETP sludge for cement, up to a maximum of 30%, may be possible in the manufacturing of non-structural building materials. Detailed leachability and economic feasibility studies need to be carried out as the next step of research.     

Experimental study of the bio-oil production from sewage sludge by supercritical conversion process

Environment-friendly treatment of sewage sludge has become tremendously important. Conversion of sewage sludge into energy products by environment-friendly conversion process, with its energy recovery and environmental benefits, is being paid significant attention. Direct liquefaction of sewage sludge into bio-oils with supercritical water (SCW) was therefore put forward in this study, as de-water usually requiring intensive energy input is not necessary in this direct liquefaction. Supercritical water may act as a strong solvent and also a reactant, as well as catalyst promoting reaction process. Experiments were carried out in a self designed high-pressure reaction system with varying operating conditions. Through orthogonal experiments, it was found that temperature and residence time dominated on bio-oil yield compared with other operating parameters. Temperature from 350 to 500 °C and reaction residence time of 0, 30, 60 min were accordingly investigated in details, respectively. Under supercritical conversion, the maximum bio-oil yield could achieve 39.73%, which was performed at 375 °C and 0 min reaction residence time. Meanwhile, function of supercritical water was concluded. Fuel property analysis showed the potential of bio-oil application as crude fuel.     

Utilization of textile effluent wastewater treatment plant sludge as brick material

In the present work, the feasibility of using sludge generated in wastewater treatment plants of textile industry as a partial replacement for clay in the conventional brick manufacturing process is examined. Physico-chemical properties of the sludge and clay were studied. The characteristics of bricks with replacement of sludge (0–50 %) with an increment of 3 % were determined. All the brick samples satisfied the requirements of Indian Standards norms in terms of weight loss on ignition. The bricks with sludge up to 15 % satisfied the prescribed norms for compressive strength and water absorption. Results also showed that the brick weight loss on ignition was mainly attributed to the organic matter content in the sludge being burnt off during the firing process. The characteristics of bricks such as efflorescence, density and weight loss on ignition for bricks with replacement of clayey soil with textile sludge up to 15 % also satisfied the requirements of the Indian Standard. Thus, textile sludge up to 15 % can be effectively added to make brick material.     

Performance and emission study of biodiesel from leather industry pre-fleshings

The possible use of pre-fleshing wastes from tanneries in the production of biodiesel fuel was examimed in our previous study in 2005. In this study, engine performance and emission values of biodiesel obtained from these wastes have been investigated and compared to petrodiesel fuel. The test results demonstrated that although the wheel force and power of biodiesel fuel is slightly lower than petrodiesel and the acceleration periods are accordingly longer, the emission values of hydrocarbons and particulate matter were found to be considerably lower with biodiesel. Thus, it has been shown that a waste byproduct can be utilized in the production of an environmentally friendly fuel, which can be used in some diesel engines without a need for major adjustment, providing economic and ecological benefits.     

Glass-ceramics from vitrified sewage sludge pyrolysis residues and recycled glasses

Pyrolysis of urban plant sewage sludge has been demonstrated to be an effective way to produce fuel gas. However, a complete disposal of this particular waste is not achieved if the solid residues from the treatment are not considered. In this paper we discuss the feasibility an integrated pyrolysis/vitrification/sintering approach, aimed at a “full” disposal: the pyrolysis residues are first converted into a glass, then transformed into glass–ceramics, by simple viscous flow sintering treatments, with or without additions of inexpensive recycled glasses and kaolin clay. The obtained products were demonstrated to constitute an alternative to natural stones, in terms of both mechanical strength and chemical stability.     

Mass balance to assess the efficiency of a mechanical-biological treatment

Using mechanical-biological treatment of residual municipal solid waste, it is possible to significantly lower landfill volume and gas and leachate emissions. Moreover, the landfill characteristics are improved. The performance of the Mende (France) mechanical-biological treatment plant is assessed via mass balances coupled with manual sorting according to the MODECOMtrade mark methodology and biochemical methane potential after 90 days of incubation. The site includes mechanical sorting operations, a rotary sequential bioreactor, controlled aerobic stabilisation corridors, maturation platforms, and a sanitary landfill site for waste disposal in separated cells. Results showed that several steps could be improved: after a first sieving step, about 12% of the potentially biodegradable matter is landfilled directly without any treatment; mechanical disintegration of papers and cardboards in the rotary sequential bioreactor is insufficient and leads to a high proportion of papers and cardboards being landfilled without further treatment. Two fine fractions go through stabilisation and maturation steps. At the end of the maturation step, about 54% of the potentially biodegradable matter is degraded. The biochemical methane potential after 90 days of incubation is reduced by 81% for one of the two fine fractions and reduced by 88% for the other one. Considering the whole plant, there is a reduction of nearly 20% DM of the entering residual municipal solid waste.     

Characterization of bio-oil and biochar obtained by pyrolysis at high temperatures from the lignocellulosic biomass of the henequen plant

Journal of Material Cycles and Waste Management - In this work, the trunk and flower stalk of henequen were characterized and subjected to pyrolysis at high temperatures. The chemical composition...     

聚驱油田采出液处理生成油泥的组成及形成机理

采用红外光谱、光电子能谱、扫描电子显微镜等方法对聚合物驱油(聚驱)油田采出液处理过程中生成的两种物理性质存在明显差异的油泥(黏弹油泥和非黏弹油泥)进行组成分析及生成机理分析。实验结果表明:黏弹油泥的FTIR谱图、XPS谱图与实验室模拟生成的黏弹油泥对照样的谱图高度相似,证明黏弹油泥是聚季铵盐型清水剂与阴离子聚丙烯酰胺生成的高含油阴阳离子复合物;非黏弹油泥不含季铵盐成分,而含有酰胺和醚官能团,推测有可能来源于采出液处理剂中的聚醚成分。     

Tar-free fuel gas production from high temperature pyrolysis of sewage sludge

Pyrolysis of sewage sludge was studied in a free-fall reactor at 1000–1400 °C. The results showed that the volatile matter in the sludge could be completely released to gaseous product at 1300 °C. The high temperature was in favor of H₂ and CO in the produced gas. However, the low heating value (LHV) of the gas decreased from 15.68 MJ/N m³ to 9.10 MJ/N m³ with temperature increasing from 1000 °C to 1400 °C. The obtained residual solid was characterized by high ash content. The energy balance indicated that the most heating value in the sludge was in the gaseous product.     

Batchwise mesophilic anaerobic co-digestion of secondary sludge from pulp and paper industry and municipal sewage sludge

Residues from forest-industry wastewater-treatment systems are treated as waste at many pulp and paper mills. These organic substances have previously been shown to have potential for production of large quantities of biogas. There is concern, however, that the process would require expensive equipment because of the slow degradation of these substances. Pure non-fibrous sludge from forest industry showed lower specific methane production during mesophilic digestion for 19 days, 53 ± 26 Nml/g of volatile solids as compared to municipal sewage sludge, 84 ± 24 Nml/g of volatile solids. This paper explores the possibility of using anaerobic co-digestion with municipal sewage sludge to enhance the potential of methane production from secondary sludge from a pulp and paper mill. It was seen in a batch anaerobic-digestion operation of 19 days that the specific methane production remained largely the same for municipal sewage sludge when up to 50% of the volatile solids were replaced with forest-industry secondary sludge. It was also shown that the solid residue from anaerobic digestion of the forest-industry sludge should be of suitable quality to use for improving soil quality on lands that are not used for food production.     

A comparative study on valuable products: bio-oil,biochar, non-condensable gases from pyrolysis of agricultural residues

Journal of Material Cycles and Waste Management - In this study, pyrolysis of agricultural residues, such as rice straw (RS), wheat straw (WS), and sugarcane bagasse (SB), was performed in a...     

化工园区生化出水氯代烃污染物的臭氧氧化降解

以化工园区污水处理厂生化出水为背景水样,考察了臭氧氧化对2,4,6-三氯酚、氯苯、1,2-二氯苯、对硝基氯苯、四氯酞酸5种特征氯代烃污染物的降解效果,并对其降解动力学进行了分析。实验结果表明:臭氧对2,4,6-三氯酚和氯苯的降解效果最好,反应30 min时的去除率均接近100%,其次为1,2-二氯苯和对硝基氯苯,反应30 min时的去除率分别为95.7%和36.0%,最差为四氯酞酸,反应30 min时的去除率仅为8.9%;臭氧对2,4,6-三氯酚和对硝基氯苯的降解符合零级动力学方程,对氯苯和1,2-二氯苯的降解符合一级动力学方程,对四氯酞酸的降解符合二级动力学方程。     

污泥热解气化技术的研究进展

通过热解气化等热化学转化方式将污泥转变为液体或气体燃料是极具前景的污泥利用方式之一。从污泥的资源化利用方面着手,阐述了污泥热解气化技术的研究进展,分析了现有污泥热解气化工艺的优缺点和主要影响因素,并对该技术的发展趋势进行了展望。指出:高湿污泥与生物质混合进行共热解可以提高原料的转化率和整个系统的热效率;高效污泥热解气化装置的研发是目前污泥热解气化技术领域亟待解决的问题。     

Thermal processing of paper sludge and characterisation of its pyrolysis products

Paper sludge is a waste product from the paper and pulp manufacturing industry that is generally disposed of in landfills. Pyrolysis of paper sludge can potentially provide an option for managing this waste by thermal conversion to higher calorific value fuels, bio-gas, bio-oils and charcoal. This work investigates the properties of paper sludge during pyrolysis and energy required to perform thermal conversion. The products of paper sludge pyrolysis were also investigated to determine their properties and potential energy value. The dominant volatile species of paper sludge pyrolysis at 10 °C/min were found to be CO and CO₂, contributing to almost 25% of the paper sludge dry weight loss at 500 °C. The hydrocarbons (CH₄, C₂H₄, C₂H₆) and hydrogen contributed to only 1% of the total weight loss. The bio-oils collected at 500 °C were primarily comprised of organic acids with the major contribution being linoleic acid, 2,4-decadienal acid and oleic acid. The high acidic content indicates that in order to convert the paper sludge bio-oil to bio-diesel or petrochemicals, further upgrading would be necessary. The charcoal produced at 500 °C had a calorific value of 13.3 MJ/kg.     

Analysis of the combustion and pyrolysis of dried sewage sludge by TGA and MS

In this study, the combustion and pyrolysis processes of three sewage sludge were investigated. The sewage sludge came from three wastewater treatment plants.Proximate and ultimate analyses were performed. The thermal behaviour of studied sewage sludge was investigated by thermogravimetric analysis with mass spectrometry (TGA-MS). The samples were heated from ambient temperature to 800 °C at a constant rate 10 °C/min in air (combustion process) and argon flows (pyrolysis process). The thermal profiles presented in form of TG/DTG curves were comparable for studied sludges. All TG/DTG curves were divided into three stages. The main decomposition of sewage sludge during the combustion process took place in the range 180–580 °C with c.a. 70% mass loss. The pyrolysis process occurred in lower temperature but with less mass loss. The evolved gaseous products (H₂, CH₄, CO₂, H₂O) from the decomposition of sewage sludge were identified on-line.     

Mass and element balance in food waste composting facilities

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined.Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.     

Mass balance of arsenic and antimony in municipal waste incinerators

The arsenic and antimony balance in two municipal waste incinerators was investigated. Initially, the production rates of ash and wet scrubber effluent were estimated. Then the arsenic and antimony in the ash and wet scrubber effluent were determined, which gave an estimate of the elemental balance. The total amounts of arsenic and antimony in the municipal waste were 0.9 g/t and 30–44 g/t, respectively. The distributions to fly ash were 45–47% and 33–74% for arsenic and antimony, respectively. The distribution mechanisms of arsenic and antimony are discussed from the viewpoints of their thermodynamics as well as their initial valencies, which greatly affect their behaviour. Received: July 2, 1998 / Accepted: February 27, 1999     

Fabrication and characterization of lightweight aggregate prepared from steel mill sludge in one step

Journal of Material Cycles and Waste Management - The qualified green lightweight aggregate (LWA) was successfully prepared from steel mill sludge (SMS) and fly ash (FAS) in one step using the...     

Clay-sewage sludge co-pyrolysis. A TG-MS and Py-GC study on potential advantages afforded by the presence of clay in the pyrolysis of wastewater sewage sludge

Wastewater sewage sludge was co-pyrolyzed with a well characterized clay sample, in order to evaluate possible advantages in the thermal disposal process of solid waste. Characterization of the co-pyrolysis process was carried out both by thermogravimetric-mass spectrometric (TG-MS) analysis, and by reactor tests, using a lab-scale batch reactor equipped with a gas chromatograph for analysis of the evolved gas phase (Py-GC).Due to the presence of clay, two main effects were observed in the instrumental characterization of the process. Firstly, the clay surface catalyzed the pyrolysis reaction of the sludge, and secondly, the release of water from the clay, at temperatures of approx. 450-500 °C, enhanced gasification of part of carbon residue of the organic component of sludge following pyrolysis.Moreover, the solid residue remaining after pyrolysis process, composed of the inorganic component of sludge blended with clay, is characterized by good features for possible disposal by vitrification, yielding a vitreous matrix that immobilizes the hazardous heavy metals present in the sludge.