Sustainable red ceramic block: recycling of a sewage sludge as raw material

Journal of Material Cycles and Waste Management - Sewage sludge (SS) is a residue resulting from wastewater treatment, which is widely increasing due to population growth and economic development....     

Reusability of sewage sludge in clay bricks

Bricks produced from sewage sludge in different compositions were investigated. Results of the tests indicated that the sludge proportion is a key factor in determining the brick quality. Increasing the sludge content results in a decrease in brick shrinkage, bulk density, and compressive strength. Brick weight loss on ignition was mainly due to the contribution of the contained organic matter from the sludge being burnt off during the firing process, as well as inorganic substances found in both clay and sludge. The physical, mechanical, and chemical properties of the bricks that were supplemented with various proportions of dried sludge from 10 to 40wt% and generally complied with the General Specification for Brick as per the Malaysian Standard MS 7.6:1972, which dictates the requirements for clay bricks used in walling in general. A standard leaching test method also showed that the leaching of metals from the bricks is very low.     

Environmental assessment of sewage sludge as secondary raw material in cement production--a case study in China

A life cycle assessment was carried out to estimate the environmental impact of sewage sludge as secondary raw material in cement production. To confirm and add credibility to the study, uncertainty analysis was conducted. Results showed the impact generated from respiratory inorganics, terrestrial ecotoxicity, global warming, and non-renewable energy categories had an important contribution to overall environmental impact, due to energy, clinker, and limestone production stages. Also, uncertainty analysis results showed the technology of sewage sludge as secondary raw material in cement production had little or no effect on changing the overall environmental potential impact generated from general cement production. Accordingly, using the technology of sewage sludge as secondary raw material in cement production is a good choice for reducing the pressure on the environment from dramatically increased sludge disposal. In addition, increasing electricity recovery rate, choosing natural gas fired electricity generation technology, and optimizing the raw material consumption in clinker production are highly recommended to reduce the adverse effects on the environment.     

Preparation,sintering behavior,and expansion performance of ceramsite filter media from dewatered sewage sludge,coal fly ash,and river sediment

The main aim of this study is to assess the preparation, sintering behavior, and expansion performance of ceramsite filter media (CFM) from dewatered sewage sludge, coal fly ash, and river sediment without using any natural resources. The results showed that the investigated physical properties of lab made CFM met with the China’s industrial standard of CJ/T 299-2008 and the concentration of heavy metals in the lixivium was lower than the threshold of GB 5085.3-2007. During the sintering process, the relationships between ignition loss rate, expansion rate, and sintering temperature could be well described simultaneously by the 3-order polynomial fitting curve, with high correlation coefficient values (R ² > 0.999). The fitting curves of the ignition loss rate and expansion rate had one peak and one valley, respectively, and their cut-off point that is the sintering temperatures were the same (700 °C). The whole sintering process could be divided into two stages. The ignition loss rate was gradually increased in both the stages. At the same time, the expansion rate was decreased in the first stage and then increased in the second stage. The significance of this work is to pursue the concept of sustainable development.     

Utilization of textile effluent wastewater treatment plant sludge as brick material

In the present work, the feasibility of using sludge generated in wastewater treatment plants of textile industry as a partial replacement for clay in the conventional brick manufacturing process is examined. Physico-chemical properties of the sludge and clay were studied. The characteristics of bricks with replacement of sludge (0–50 %) with an increment of 3 % were determined. All the brick samples satisfied the requirements of Indian Standards norms in terms of weight loss on ignition. The bricks with sludge up to 15 % satisfied the prescribed norms for compressive strength and water absorption. Results also showed that the brick weight loss on ignition was mainly attributed to the organic matter content in the sludge being burnt off during the firing process. The characteristics of bricks such as efflorescence, density and weight loss on ignition for bricks with replacement of clayey soil with textile sludge up to 15 % also satisfied the requirements of the Indian Standard. Thus, textile sludge up to 15 % can be effectively added to make brick material.     

Utilization of sludge from water treatment plant as a filler material in pavements

Journal of Material Cycles and Waste Management - The recycling potential of water treatment plant (WTP) sludge in asphalt concrete mixes as filler material was assessed in this study. Marshall...     

Environmental effects of using clay bricks produced with sewage sludge: leachability and toxicity studies

Use of sewage sludge from wastewater treatment plants as a raw material for making clay bricks has been analyzed to be an option to dumping sludges into landfills. This alternative has been shown feasible and interesting due to the high rate of use of ceramic materials in the building sector. However, it meets with some environmental issues and some prejudices on the part of users. This work shows some leachability and toxicity tests (outgassing and offgassing) which demonstrate the environmental compatibility of these ceramic products to be used as building materials and even in deconstruction of the building once its useful life is ended.     

Waste paper and clinoptilolite as a bulking material with dewatered anaerobically stabilized primary sewage sludge (DASPSS) for compost production

Environmental problems associated with sewage sludge disposal have prompted strict legislative actions over the past few years. At the same time, the upgrading and expansion of wastewater treatment plants have greatly increased the volume of sludge generated. The major limitation of land application of sewage sludge compost is the potential for high heavy metal content in relation to the metal content of the original sludge. Composting of sewage sludge with natural zeolite (clinoptilolite) can enhance its quality and suitability for agricultural use. However, the dewatered anaerobically stabilized primary sewage sludge (DASPSS) contained a low concentration of humic substances (almost 2%), and the addition of the waste paper was necessary in order to produce a good soil conditioner with high concentrations of humics. The final results showed that the compost produced from DASPSS and 40-50% w/w of waste paper was a good soil fertilizer. Finally, in order to estimate the metal leachability of the final compost product, the generalized acid neutralization Capacity (GANC) procedure was used, and it was found that by increasing the leachate pH, the heavy metal concentration decreased. The application of the sequential chemical extraction indicated that metals were bound to the residual fraction characterized as a stabilize fractions.     

Influence of combustion temperature on the performance of sewage sludge ash as a supplementary cementitious material

The potential for using sewage sludge ash (SSA) as a supplementary cementitious material (SCM) has been investigated. Controlled combustion of sewage sludge collected in Croatia from two wastewater treatment plants produced SSA with different characteristics. These were used to substitute for cement in mortar samples. The chemical composition and physical properties of SSA depend on wastewater composition, the sludge treatment process and the combustion temperature. These factors influence the suitability of SSA to be used as a SCM. For three different combustion temperatures (800, 900 and 1000 °C), it was concluded that properties of fresh mortar were not affected while in the hardened state, the most favorable combustion temperature is 900 °C regarding mechanical properties. Regardless of combustion temperature, for all types of SSA used in mortars as cement replacement (up to 30%), the average decrease in both compressive and flexural strength values was less than 8% for every 10% of added SSA. The results presented indicate that using up to 20% replacement of cement by SSA produces mortars that meet the specific technical requirements analyzed in this work.     

Utilization of solar energy in sewage sludge composting: Fertilizer effect and application

Three reactors, ordinary, greenhouse, and solar, were constructed and tested to compare their impacts on the composting of municipal sewage sludge. Greenhouse and solar reactors were designed to evaluate the use of solar energy in sludge composting, including their effects on temperature and compost quality. After 40 days of composting, it was found that the solar reactor could provide more stable heat for the composting process. The average temperature of the solar reactor was higher than that of the other two systems, and only the solar reactor could maintain the temperature above 55 °C for more than 3 days. Composting with the solar reactor resulted in 31.3% decrease in the total organic carbon, increased the germination index to 91%, decreased the total nitrogen loss, and produced a good effect on pot experiments.     

Legislative and environmental issues on the use of ash from coal and municipal sewage sludge co-firing as construction material

For the economy of any co-firing process, it is important that the common waste management options of ash remain practical. Ash from bituminous coal combustion is typically handed to the construction industry. This paper describes the current European legislation on use of ash for construction purposes. Also, it presents an experimental study on the suitability of fly ash from combustion of mixtures of bituminous coal and municipal sewage sludge as additive to cement and concrete, and for use in open-air construction works, based on the ash chemical composition and the characteristics of the extract of the ash. Presently, two European standards forbid the use of ash from co-firing as additive to cement or concrete. This study shows that ash derived from coal and sewage sludge co-firing contains generally less unburned carbon, alkali, magnesium oxide, chlorine, and sulfate than coal ash. Only the concentration of free lime in mixed ash is higher than in coal, even though, at least up to 25% of the thermal input, still below the requirements of the standards. This ash also meets the requirements for the use of fly ash in open-air construction works--concentration and mobility of few elements--although this management option is forbidden to ash from co-firing. The leaching of Cd, Cr, Cu, Ni, Pb and Zn was investigated with three leaching tests. The concentration of these metals in the extracts was below the detection limit in most cases. The concentration of Cu and Zn in the extract from fly ash was found to increase with increasing share of sewage sludge in the fuel mixture. However, the concentration of these two metals in the extract is not regulated. This study indicates that excluding a priori the use of ash from co-firing as a suitable additive for construction material could cause an unnecessary burden on the environment, since probably ash would have to be disposed of in landfill. However, allowing this requires the modification of current European standards to include limitations on all elements and compounds, absent in coal but which might be present in other fuels, that are deleterious for the quality of construction materials.     

Chemical states of arsenic contained in sewage sludge incineration ash and insolubilized material

Journal of Material Cycles and Waste Management - The chemical states of arsenic contained in 4 kinds of sewage sludge incineration ash and insolubilized materials are analyzed using a leaching...     

Utilization of waste from the silicon carbide grinding sludge and stone sludge as source of silicon aluminum for the synthesis of the amine functional mesoporous humidity control material

Journal of Material Cycles and Waste Management - This study outlines the synthesis of low-cost mesoporous silica nanomaterials (MSN) from stone sludge (SS) and silicon carbide grinding sludge...     

The production, use and quality of sewage sludge in Denmark

In Denmark, the production of municipal sewage sludge decreased from approximately 170,000 ton d.m. in 1994 to 140,000 ton d.m. in 2002. The sludge is handled and treated in a number of ways. The quality of Danish sludge has steadily improved since the middle of the 1980s, when the first set of quality criteria for heavy metals was introduced. In 1997, cut-off criteria for the organic pollutants, LAS, DEHP, nonylphenol and PAHs were introduced. Effective control from authorities, voluntary phasing out agreements with industry, improved source identification tools, better handling and after-care methods have in combination with higher waste duties led to a significant reduction in the sludge level of especially cadmium, mercury, chromium, LAS and nonylphenol. The increased quality demand has, nevertheless, also led to a minor reduction in the use of sewage sludge as organic fertiliser on agricultural land.     

Survey on the status of imported wastes used as raw material in China

 A survey was conducted on the status of imported waste steel–iron scrap and paper–cardboard, and their environmental impacts were analyzed based on the survey results. It was concluded that the importation of wastes will continue, and that it can be helpful to meet the steel–iron and paper-market demands. Some suggestions are offered to address these issues. Received: May 1, 2001 / Accepted: October 1, 2001     

Coal fly ash as raw material for the manufacture of geopolymer-based products

In this work coal fly ash has been employed for the synthesis of geopolymers. Two different systems with silica/alumina ratios stoichiometric for the formation of polysialatesiloxo (PSS, SiO2/Al2O3=4) and polysialatedisiloxo (PSDS, SiO2/Al2O3=6) have been prepared. The alkali metal hydroxide (NaOH or KOH) necessary to start polycondensation has been added in the right amount as concentrated aqueous solution to each of the two systems. The concentration of each alkali metal solution has been adjusted in order to have the right liquid volume to ensure constant workability. The systems have been cured at four different temperatures (25, 40, 60, and 85 degrees C) for several different times depending on the temperature (16-672 h at 25 degrees C; 72-336 h at 40 degrees C; 16-120 h at 60 degrees C and 1-6h at 85 degrees C). The products obtained in the different experimental conditions have been submitted to the quantitative determination of the extent of polycondensation through mass increase and loss on ignition, as well as to qualitative characterization by means of FT-IR spectroscopy. Furthermore, physico-structural and mechanical characterization has been carried out through microscopic observations and the determination of unconfined compressive strength, elasticity modulus, apparent density, porosity and specific surface area. The results have indicated that the systems under investigation are suited for the manufacture of pre-formed building blocks at room temperature.     

Incorporation of sewage sludge in clay brick and its characterization.

This study reports the use of sewage sludge generated from sewage treatment plant (STP) as raw material in a clay brick-making process. The physico-chemical and mineralogical characterization of the sewage sludge and clay were carried out in order to identify the major technological constraints and to define the sludge pretreatment requirements if necessary. Moreover, the effects on processing conditions and/or on changes of typical final characteristics are also evaluated. Bricks were produced with sewage sludge additions ranging from 10 to 40% by dry weight. The texture and finishing of the surface of sludge-amended clay bricks were rather poor. As for the physical and chemical properties, bricks with a sludge content of up to 40 wt.% were capable of meeting the relevant technical standards. However, bricks with more than 30 wt.% sludge addition are not recommended for use since they are brittle and easily broken even when handled gently. A tendency for a general degradation of brick properties with sludge additions was observed due to its refractory nature. Therefore, sludge bricks of this nature are only suitable for use as common bricks, which are normally not exposed to view, because of poor surface finishing.     

Effects of acclimated sludge used as seeding material in the start-up of anaerobic digestion of glycerol

Methods for improving the anaerobic digestion of glycerol (propane-1,2,3-triol) were investigated, particularly the effects of using acclimated sludge as seeding material during start-up. Glycerol was supplied to the anaerobic digester at an organic loading rate of 2.5 g-COD L^?1 day^?1. Four experimental runs were carried out with varying mixing ratios of acclimated sludge to unacclimated sludge (0, 10, 20, and 33%). Calculations were performed by employing a numerical model, whose parameters were determined by experimental measurements. Methane production rate (MPR) for all runs attained similar stable values around 21.4 mmol L^?1 day^?1, though more time was required for attaining stable state of methane production with lower mixing ratios of acclimated sludge. The initial MPR calculated was proportional to the mixing ratio of acclimated sludge. Furthermore, molecular biological methods showed that the types of microorganisms observed in all runs were similar. These results indicate that the seeding with different mixing ratios of acclimated sludge did not affect the microbial consortia in the anaerobic digestion approaching stable state, but did affect the cell density of the useful microorganisms at the start of methane fermentation. Consequently, it was confirmed that at a higher mixing ratio of acclimated sludge, the start of methane production became more vigorous.