Cleaner industrial production practice in Ethiopia: problems and prospects

In this article, cleaner industrial production (CIP) from the Ethiopian perception, the conditions for implementation, the barriers encountered during implementation and the strategies used are discussed. In addition, the outcome of the project is highlighted.The barriers related to the implementation of Industrial CIP in Ethiopia are mainly due to:

• the lack of awareness on the part of the industrial sector;

• the lack of commitments from the high level management;

• the nature of the existing factories.

Cleaner production as a concept is not yet fully understood in Ethiopia and for this a vigorous awareness campaign has to continuously be conducted through all possible media. So far, awareness seminars, workshops and demonstration projects have been held and proved to be effective in facilitating the implementation of National Cleaner Industrial Production Project of Ethiopia (NACIPPE 1 and 2). It was, however, sad to note that at the time of the campaign, government promulgated a decree to the effect that state-owned factories were going to be privatized any time, which, to a considerable extent lowered the management's commitment towards the CIP projects.The first and second phases of NACIPPE 1 and 2 were implemented in 1997 and 1998 respectively. Forty industries from public and private sectors participated in the training and waste audit exercises and a total of 61 audit experts and 156 audit assistants were trained. The package was divided into three technical training components and three waste audit practices. The technical support was extended by hiring a private enterprise, Chem. Tech. Center Sh. Co.     

Prospects for carbon-neutral housing: the influence of greater wood use on the carbon footprint of a single-family residence

This paper examines the energy and carbon balance of two residential house alternatives; a typical wood frame home using more conventional materials (brick cladding, vinyl windows, asphalt shingles, and fibreglass insulation) and a similar wood frame house that also maximizes wood use throughout (cedar shingles and siding, wood windows, and cellulose insulation) in place of the more typical materials used – a wood-intensive house. Carbon emission and fossil fuel consumption balances were established for the two homes based on the cumulative total of three subsystems: (1) forest harvesting and regeneration; (2) cradle-to-gate product manufacturing, construction, and replacement effects over a 100-year service life; and (3) end-of-life effects – landfilling with methane capture and combustion or recovery of biomass for energy production.The net carbon balance of the wood-intensive house showed a complete offset of the manufacturing emissions by the credit given to the system for forest re-growth. Including landfill methane emissions, the wood-intensive life cycle yielded 20 tons of CO₂e emissions compared to 72 tons for the typical house. The wood-intensive home's life cycle also consumed only 45% of the fossil fuels used in the typical house.Diverting wood materials from the landfill at the end of life improved the life cycle balances of both the typical and wood-intensive houses. The carbon balance of the wood-intensive house was 5.2 tons of CO₂e permanently removed from the atmosphere (a net carbon sink) as compared to 63.4 of total CO₂e emissions for the typical house. Substitution of wood fuel for natural gas and coal in electricity production led to a net energy balance of the wood-intensive house that was nearly neutral, 87.1 GJ energy use, 88% lower than the scenario in which the materials were landfilled.Allocating biomass generation and carbon sequestration in the forest on an economic basis as opposed to a mass basis significantly improves the life cycle balances of both houses. Employing an economic allocation method to the forest leads to 3–5 times greater carbon sequestration and fossil fuel substitution attributable to the house, which is doubled in forestry regimes that remove stumps and slash as fuel. Thus, wood use has the potential to create a significantly negative carbon footprint for a house up to the point of occupancy and even offset a portion of heating and cooling energy use and carbon emissions; the wood-intensive house is energy and carbon neutral for 34–68 years in Ottawa and has the potential to be a net carbon sink and energy producer in a more temperate climate like San Francisco.     

The application of iron mesh double layer as anode for the electrochemical treatment of Reactive Black 5 dye

In this work a novel anode configuration consisting of an iron mesh double layer is proposed for the electrochemical treatment of wastewater. The removal of Reactive Black 5 dye(RB5) from synthetic contaminated water was used as a model system. At a constant anode surface area, identical process operating parameters and batch process mode, the iron mesh double layer electrode showed better performance compared to the conventional single layer iron mesh. The double layer electrode was characterized by RB5 and chemical oxygen demand(COD) removal efficiency of 98.2% and 97.7%, respectively, kinetic rate constant of 0.0385/min, diffusion coefficient of 4.9 × 10~(-5)cm~2/sec and electrical energy consumption of 20.53 kWh/kgdye removed. In the continuous flow system, the optimum conditions suggested by Response Surface Methodology(RSM) are: initial solution p H of 6.29,current density of 1.6 m A/cm~2, electrolyte dose of 0.15 g/L and flow rate of 11.47 m L/min which resulted in an RB5 removal efficiency of 81.62%.     

Carbon Dioxide Balance of Wood Substitution: Comparing Concrete- and Wood-Framed Buildings

In this study a method is suggested to compare the net carbon dioxide (CO₂) emission from the construction of concrete- and wood-framed buildings. The method is then applied to two buildings in Sweden and Finland constructed with wood frames, compared with functionally equivalent buildings constructed with concrete frames. Carbon accounting includes: emissions due to fossil fuel use in the production of building materials; the replacement of fossil fuels by biomass residues from logging, wood processing, construction and demolition; carbon stock changes in forests and buildings; and cement process reactions. The results show that wood-framed construction requires less energy, and emits less CO₂ to the atmosphere, than concrete-framed construction. The lifecycle emission difference between the wood- and concrete-framed buildings ranges from 30 to 130 kg C per m² of floor area. Hence, a net reduction of CO₂ emission can be obtained by increasing the proportion of wood-based building materials, relative to concrete materials. The benefits would be greatest if the biomass residues resulting from the production of the wood building materials were fully used in energy supply systems. The carbon mitigation efficiency, expressed in terms of biomass used per unit of reduced carbon emission, is considerably better if the wood is used to replace concrete building material than if the wood is used directly as biofuel.     

LCA of eucalyptus wood charcoal briquettes

This paper sets out to describe the environmental impact assessment for wood charcoal briquettes produced from eucalyptus wood in Brazil, with specific reference to those impacts associated with Global Warming Potential. To achieve that objective, the work was undertaken in accordance with ISO 14040 "Environmental management - Life cycle assessment - Principles and framework" which describes essential LCA characteristics and good practices. Charcoal briquettes are produced from two basic raw materials, charcoal fines and starch. The fines result from the production of charcoal from sustainably managed eucalyptus plantations. Starch is extracted from babaçu pulp in the Amazon region. Multi-output processes were allocated based on income from the different by-products. The results showed that more than 90% of incoming CO₂ was due to biomass production for charcoal, and the remainder to starch biomass production. Based on Brazilian data, as well as information provided by the GaBi4.3 database, it turned out that supplying the energy content of 1 kg of briquettes resulted in the sequestration of 3.9690 kg of CO₂, i.e. around 4 kg of CO₂ per kg of briquettes produced. CO₂ emissions throughout the briquette production process are totally compensated for by the environmental quality of the raw materials used.     

疫情管控期间深圳市城区VOCs的变化特征及减排效果评估

2022年3月为防止新冠肺炎疫情(COVID-19)的传播扩散,深圳市采取了严格的管控措施,这为研究深圳市环境空气中人为源挥发性有机物(AVOCs)变化对减排的响应,以及评估当前减排措施的有效性提供了检验机会.基于2022年3月7～27日深圳市莲花站污染物的在线观测数据,对疫情管控前、管控期间和解除管控后AVOCs的变化进行了分析,并利用基于观测的模型(OBM)研究了臭氧生成的敏感性变化,开展了前体物减排效果的评估.结果表明,受区域影响及气象条件的干扰,深圳市城区AVOCs的平均值在疫情管控期间并没有较管控前明显下降;但疫情管控期间“海陆风”影响下早高峰AVOCs的峰值较非管控期间平均下降了46%,且以芳香烃的降幅最大,下降了59%;在持续偏东风影响下或受区域传输影响AVOCs累积升高过程中,芳香烃也分别平均下降了25%和21%.深圳市疫情管控期间城区仍处于AVOCs控制区,短期内要使O₃下降,提高AVOCs的减排比例是最有效的措施,建议AVOCs与NO_x的协同减排比例大于1∶2;长期NO_x需深度减排到60%以上才有可能...     

Stepwise multiple regression method of greenhouse gas emission modeling in the energy sector in Poland

The energy sector in Poland is the source of 81% of greenhouse gas (GHG) emissions. Poland, among other European Union countries, occupies a leading position with regard to coal consumption. Polish energy sector actively participates in efforts to reduce GHG emissions to the atmosphere, through a gradual decrease of the share of coal in the fuel mix and development of renewable energy sources. All evidence which completes the knowledge about issues related to GHG emissions is a valuable source of information. The article presents the results of modeling of GHG emissions which are generated by the energy sector in Poland. For a better understanding of the quantitative relationship between total consumption of primary energy and greenhouse gas emission, multiple stepwise regression model was applied. The modeling results of CO₂ emissions demonstrate a high relationship (0.97) with the hard coal consumption variable. Adjustment coefficient of the model to actual data is high and equal to 95%. The backward step regression model, in the case of CH₄ emission, indicated the presence of hard coal (0.66), peat and fuel wood (0.34), solid waste fuels, as well as other sources (− 0.64) as the most important variables. The adjusted coefficient is suitable and equals R² = 0.90. For N₂O emission modeling the obtained coefficient of determination is low and equal to 43%. A significant variable influencing the amount of N₂O emission is the peat and wood fuel consumption.     

Stepwise multiple regression method of greenhouse gas emission modeling in the energy sector in Poland

The energy sector in Poland is the source of 81% of greenhouse gas (GHG) emissions. Poland, among other European Union countries, occupies a leading position with regard to coal consumption. Polish energy sector actively participates in efforts to reduce GHG emissions to the atmosphere, through a gradual decrease of the share of coal in the fuel mix and development of renewable energy sources. All evidence which completes the knowledge about issues related to GHG emissions is a valuable source of information. The article presents the results of modeling of GHG emissions which are generated by the energy sector in Poland. For a better understanding of the quantitative relationship between total consumption of primary energy and greenhouse gas emission, multiple stepwise regression model was applied. The modeling results of CO₂ emissions demonstrate a high relationship (0.97) with the hard coal consumption variable. Adjustment coefficient of the model to actual data is high and equal to 95%. The backward step regression model, in the case of CH₄ emission, indicated the presence of hard coal (0.66), peat and fuel wood (0.34), solid waste fuels, as well as other sources (-0.64) as the most important variables. The adjusted coefficient is suitable and equals R² = 0.90. For N₂O emission modeling the obtained coefficient of determination is low and equal to 43%. A significant variable influencing the amount of N₂O emission is the peat and wood fuel consumption.     

Energy based phenomenological model for optimizing the sheared edge in the trimming of steels

Attributes related to the dimensional quality of hot rolled steels are very important in commercial sectors that make direct use of this product, because delay or equipment damage can be avoided when forming in downstream operations. In this research, the steel sheet edge trimming process and its relationship with the defect known as broken edge is experimental and numerically studied. The type of material, horizontal clearance between knives and the energy spent during the cutting process are analyzed in detail. A metal-mechanical study is carried out for obtaining a microstructural hardness and flow stress characterization. Consequently, the edge trimming process is FEM simulated and its results in relation to knife penetration and shear stress lead to determining the energy spent during the cutting process. A mathematical model is determined under the consideration that minimum energy gives the optimum cutting conditions. The model proposes a reliable value for the horizontal clearance (H_c), between knives, taking as the principal factors: energy consumed during the edge trimming process, sheet thickness (T_h), carbon content (C) and/or its ultimate tensile strength, expressed as: H_c = α + βT_h − γC. A comparison of the recommended numerical results with the best practical conditions is carried out and a high coincidence is successfully found. This model is expected to be easily adopted as a tool where operators can adjust and control the parameters of process, and then, as a result, produce a sheet without edge trimming defects as well as a reduction in efficiency costs.     

Wood waste management practices and strategies to increase sustainability standards in the Australian wooden furniture manufacturing sector

This study assesses the wood waste generation and its associated true cost which Australian wooden furniture manufacturing companies encounter and are exposed to. The assessment aims to create awareness and facilitate understanding within the wooden furniture manufacturing industry about how much wood is wasted into the production process and how this is translated in financial terms, how wood waste can be reduced, what can and can't be recycled and what services are available to assist businesses with recycling. The results indicate that during processing, 7% up to 40–50% of the annual supply of wooden raw material become residues. The costs connected directly to these wastes represent 2–8% of the turnover.     

Assessing the net atmospheric impacts of wood production and utilization

The main objective of the study was to calculate net atmospheric impacts for wood production and utilization in Finnish boreal forest conditions. Net atmospheric impacts were calculated by comparing net CO₂ exchanges of the wood production and utilization to the reference management regime. Net CO₂ exchanges were simulated with a life cycle assessment (LCA) tool for a Scots pine (Pinus sylvestris L.) stand (MT, Myrtillys-type) in central Finland (Joensuu region, 62°39 N, 29°37 E) over two consecutive rotation periods (100?+?100 years/200 years). Net atmospheric impacts were calculated both for sawn timber and pulpwood, and expressed in kgCO₂m^?3. According to the results, the production of pulp and sawn timber produced emissions of 0.20 and 0.59 kgCO₂m^?3 over the 200-year period, respectively, when the unmanagement regime was used as the reference management regime. When 50 % of the processing waste of timber was accounted as an instant emission to the atmosphere, the atmospheric impact increased to 0.55 kgCO₂m^?3 in pulpwood and to 1.27 kgCO₂m^?3 in sawn timber over the 200 year period. When turnover rates of sawn timber in the technosystem were decreased by 30 % and the share of energy use was decreased to 30 %, the atmospheric impact decreased by 17 % and 4 % for pulpwood and sawn timber, respectively, compared to the default wood degradation and energy use of 50 %. The utilized LCA approach provided an effective tool for approaching net atmospheric impacts originating from the ecosystem carbon (C) flows and variable wood utilization. Taking the ecosystem production and utilization of wood (i.e. degradation of technosystem C stock) into account, in terms of net CO₂ exchange, the mitigation possibilities of wood compared to other products can be accounted for more precisely in the future and C sequestration credited more specifically for a certain wood product.     

European scale application of atmospheric reactive nitrogen measurements in a low-cost approach to infer dry deposition fluxes

A European scale network was established in 2006 as part of the NitroEurope Integrated Project to infer reactive nitrogen (Nr) dry deposition fluxes, based on low-cost sampling of gaseous and aerosol species and inferential modelling. The network provides monthly measurements of NH₃, NH₄⁺, HNO₃ and NO₃⁻, as well as SO₂, SO₄²⁻, HCl, Cl⁻ and base cations at 58 sites. Measurements are made with an established low-cost denuder methodology (DELTA) as a basis to: (1) examine temporal trends and spatial patterns across Europe, (2) improve and calibrate inferential modelling techniques to estimate exchange of Nr species, (3) provide best estimates of atmospheric dry N deposition, and (4) permit an analysis of net GHG exchange in relation to atmospheric and agricultural N inputs at the European scale. Responsibility for measurements is shared among seven European laboratories. An inter-comparison of the DELTA implementation by 6 laboratories at 4 test sites (Montelibretti, Italy; Braunschweig, Germany; Paterna, Spain and Auchencorth, UK) from July to October 2006 provided training for the laboratories and showed that good agreement was achieved in different climatic conditions (87% of laboratory site-means within 20% of the inter-laboratory median). Results obtained from the first year of measurements show substantial spatial variability in atmospheric Nr concentrations, illustrating the major local (NH₃) and regional (HNO₃, NO₃⁻, and NH₄⁺) differences in Nr concentrations. These results provide the basis to develop future estimates of site-based Nr dry deposition fluxes across Europe, and highlight the role of NH₃, largely of agricultural origin, which was the largest single constituent and will dominate dry Nr fluxes at most sites.     

Bioenergy and the forest industry in Finland after the adoption of the Kyoto protocol

In Finland the percentage of biomass fuels of total primary energy supply is relatively high, close to 17%. The share of biomass in the total electricity generation is as much as 10%. This high share in Finland is mainly due to the cogeneration of electricity and heat within forest industry using biomass-based by-products and wastes as fuels. Forest industry is also a large user of fossil-based energy. About 28% of total primary energy consumption in Finland takes place in forest industry, causing about 16% of the total fossil carbon dioxide emissions.The Kyoto protocol limits the fossil CO₂ and other greenhouse gas emissions and provides some incentives to the Finnish forest sector. There are trade-offs among the raw-material, energy and carbon sink uses of the forests. Fossil emissions can be reduced e.g. by using more wood and producing chemical pulp instead of mechanical one. According to the calculation rules of the Kyoto protocol Finnish forests in 2008–2012 are estimated to form a carbon source of 0.36 Tg C a⁻¹ due to land use changes. Factually the forest biomass will still be a net carbon sink between 3.5 and 8.8 Tg C a⁻¹. Because the carbon sinks of existing forests are not counted in the protocol, there is an incentive to increase wood use in those and to decrease the real net carbon sink. Also the criteria for sustainable forestry could still simultaneously be met.     

Environmental comparison of MESO-CLAD® process and conventional machining implementing life cycle assessment

CLAD^® process (Direct additive laser manufacturing, Construction Laser Additive Directe in French) allows the direct manufacturing of small parts, and especially in case of complex shapes, giving equivalent properties with traditional processes such as conventional machining or casting techniques. Present environmental considerations are very important for updates in legislation or in order to make economic allowances. A specified mechanical Ti₆Al₄V part is used as a support and SimaPro software allows to perform Life Cycle Assessment. This study suggests that the absence of chips production, which represents up to 80% of the titanium consumption, provides to CLAD^® process an unquestionable advantage. This process requires longer times of execution, which increase additional energy consumptions, and the comparison of this process with conventional machining demonstrates that damages to resources and to human health are highly reduced. In both cases a large part of the environmental impacts are due to the powder elaboration. Finally, CLAD^® process can add shapes on machined/casted parts and it is possible to consider the manufacture of a mechanical part via a hybrid process.     

Growth and value of Chlorella salina grown on highly saline sewage effluent

Chlorella salina was successfully cultivated in secondarily treated domestic sewage effluent of salinity (14%) in an outdoor cultivation tank. Removal efficiencies of NH₄⁺ -N, NO₃⁻ -N, and PO₄³⁻ -P by this alga from secondarily treated sewage effluent were 89–100%, 35–66% and 100%, respectively. The high removal efficiencies of inorganic N and P means that this process can be used as a tertiary sewage treatment. The yield of the sewage-grown algae was 5.1 g m⁻² day⁻¹ for a retention time of 6 days. The high protein content (46.8%), relatively good amino-acid profile and low metal content enabled the use of algal biomass as feed supplement for the silver carp (Hypophthalmichthys molitrix). The food conversion ratios (FCR) of 5% and 10% sewage-grown algae supplemented fish food were better than on the control diet (i.e. artificial fish food alone), while the FCR of 20% sewage-grown algae supplemented fish food and live sewage-grown algae alone were inferior to that on the control diet. These results indicate that cultivation of C. salina in secondarily treated sewage effluent of high salinity can be used as a tertiary sewage treatment to remove inorganic N and P from secondarily treated sewage effluent to reduce pollution problems, and to produce algal protein suitable as a supplement for fish feed in aquaculture.     

Effect of fertilization and irrigation schedule on water and fertilizer solute transport for wheat crop in a sub-humid sub-tropical region

In order to increase the water and fertilizer use efficiency and decrease the losses of water and fertilizer solutes (N and P), it is necessary to assess the influence of level of fertilization and irrigation schedule on movement and balance of water and fertilizers in the root zone. With this goal, the reported study was undertaken to determine the effect of fertilization and irrigation schedule on water movement and fertilizer solute transport in wheat crop field in a sub-tropical sub-humid region. Field experiments were conducted on wheat crop of cultivar Sonalika (Triticum aestivum L.) during the years 2002–2003, 2003–2004 and 2004–2005. Each experiment consisted of four fertilizer treatments and three irrigation treatments during the wheat growth period. During the experiment, the irrigation treatments were: I₁ = 10% maximum allowable depletion (MAD) of available soil water (ASW); I₂ = 40% MAD of ASW; I₃ = 60% MAD of ASW. The fertilizer treatments during the experiment were: F₁ = control treatment with N:P₂O₅:K₂O as 0:0:0 kg ha⁻¹; F₂ = fertilizer application of N:P₂O₅:K₂O as 80:40:40 kg ha⁻¹; F₃ = fertilizer application of N:P₂O₅:K₂O as 120:60:60 kg ha⁻¹ and F₄ = fertilizer application of N:P₂O₅:K₂O as 160:80:80 kg ha⁻¹. The results of the investigation revealed that low volume high frequency irrigation results in higher deep percolation losses than the low frequency high volume irrigation with different levels of fertilization for wheat crop in coarse lateritic soil, whereas different levels of fertilization did not significantly affect soil water balance of the wheat crop root zone during all the irrigation schedules. Level of fertilization and irrigation schedule had significant effect on nitrogen leaching loss whereas irrigation schedules had no significant effect on nitrogen uptake under different levels of fertilization. On the other hand, the leaching loss of phosphorus was not significantly influenced by the irrigation schedule and level of fertilization of wheat crop. This indicated that PO₄–P leaching loss was very low in the soil solution as compared to nitrogen due to fixation of phosphorus in soils. From the observed data of nitrogen and phosphorus use efficiency, it was revealed that irrigation schedule with 40% maximum allowable depletion of available soil water with F₂ fertilizer treatment (N:P₂O₅:K₂O as 80:40:40 kg ha⁻¹) was the threshold limit for wheat crop with respect to nitrogen and phosphorus use, crop yield and environmental pollution.     

Avoiding CO2 capture effort and cost for negative CO2 emissions using industrial waste in chemical-looping combustion/gasification of biomass

Chemical-looping combustion (CLC) is a combustion process with inherent separation of carbon dioxide (CO₂), which is achieved by oxidizing the fuel with a solid oxygen carrier rather than with air. As fuel and combustion air are never mixed, no gas separation is necessary and, consequently, there is no direct cost or energy penalty for the separation of gases. The most common form of design of chemical-looping combustion systems uses circulating fluidized beds, which is an established and widely spread technology. Experiments were conducted in two different laboratory-scale CLC reactors with continuous fuel feeding and nominal fuel inputs of 300 W_th and 10 kW_th, respectively. As an oxygen carrier material, ground steel converter slag from the Linz–Donawitz process was used. This material is the second largest flow in an integrated steel mill and it is available in huge quantities, for which there is currently limited demand. Steel converter slag consists mainly of oxides of calcium (Ca), magnesium (Mg), iron (Fe), silicon (Si), and manganese (Mn). In the 300 W unit, chemical-looping combustion experiments were conducted with model fuels syngas (50 vol% hydrogen (H₂) in carbon monoxide (CO)) and methane (CH₄) at varied reactor temperature, fuel input, and oxygen-carrier circulation. Further, the ability of the oxygen-carrier material to release oxygen to the gas phase was investigated. In the 10 kW unit, the fuels used for combustion tests were steam-exploded pellets and wood char. The purpose of these experiments was to study more realistic biomass fuels and to assess the lifetime of the slag when employed as oxygen carrier. In addition, chemical-looping gasification was investigated in the 10 kW unit using both steam-exploded pellets and regular wood pellets as fuels. In the 300 W unit, up to 99.9% of syngas conversion was achieved at 280 kg/MW_th and 900 °C, while the highest conversion achieved with methane was 60% at 280 kg/MW_th and 950 °C. The material’s ability to release oxygen to the gas phase, i.e., CLOU property, was developed during the initial hours with fuel operation and the activated material released 1–2 vol% of O₂ into a flow of argon between 850 and 950 °C. The material’s initial low density decreased somewhat during CLC operation. In the 10 kW, CO₂ yields of 75–82% were achieved with all three fuels tested in CLC conditions, while carbon leakage was very low in most cases, i.e., below 1%. With wood char as fuel, at a fuel input of 1.8 kW_th, a CO₂ yield of 92% could be achieved. The carbon fraction of C₂-species was usually below 2.5% and no C₃-species were detected. During chemical-looping gasification investigation a raw gas was produced that contained mostly H₂. The oxygen carrier lifetime was estimated to be about 110–170 h. However, due to its high availability and potentially low cost, this type of slag could be suitable for large-scale operation. The study also includes a discussion on the potential advantages of this technology over other technologies available for Bio-Energy Carbon Capture and Storage, BECCS. Furthermore, the paper calls for the use of adequate policy instruments to foster the development of this kind of technologies, with great potential for cost reduction but presently without commercial application because of lack of incentives.