Dynamic simulation and performance prediction of free displacer Stirling engines

ABSTRACT

In this study, a Stirling engine with a free-displacer and a kinematically controlled power piston was proposed and analyzed from thermodynamic and dynamic points of view. The analysis intended to reveal the dynamic behaviors of moving components of the engine as well as predicting global thermal performance of it. A dynamic-thermodynamic mathematical model of the engine involving the isothermal gas pressure equation and motion equations of the displacer, power piston and crankshaft was developed. For the solution of the dynamic-thermodynamic model equations, and simulation of the engine’s running, a computer program was prepared in FORTRAN language. By considering a hot-end temperature of 1,000 K and a cold-end temperature of 350 K, dimensions of mechanic, volumetric and thermal components of the engine were quantified interactively. Variations of engine speed, engine power, displacer stroke, and engine torque were examined with respect to the spring constant, displacer mass, displacer damping constant and external load and, results were graphically presented. In comparison with engines having free-piston and kinematically driven displacer, the thermodynamic performance of the free-displacer engine was found to be lower. The engine was found to be able to work at constant speed and power. The values of the displacer mass and spring constant were optimized as 1,500 g and 1,30,000 N/s, respectively and the global speed of the engine was determined to be 47.75 Hz for these values. The effective and the indicated work of the engine were determined to be 113 and 126 J, respectively.     

Performance Enhancement of a Beta Type Rhombic Drive Stirling engine

ABSTRACT

Stirling engines maintain attraction because of their high energy conversion efficiencies. In this study, experimental comparison of a beta-type Stirling engine for two different rhombic-drive mechanisms was presented. In one of the rhombic mechanisms, spur gears were used and the gear shaft was supported in bearings from one side. In the other mechanism, two helical gears were placed on crankshafts and the crankshafts were supported in bearings from both sides. Rhombus lengths of the mechanisms were determined as 66 mm and 80 mm to provide same constant compression ratio of 2.5 for both configurations. Both mechanisms were used in the same beta-type Stirling engine having same cylinder, piston and displacer dimensions. Performance parameters of the engines were evaluated at different helium charge pressures (2–4 bar) and hot-end temperatures (400–600°C). The hot-end of the displacer cylinder was heated by a liquefied petroleum gas (LPG) burner. The engine power increased by 132%, friction losses and gear noses were reduced by supporting the rhombic-drive mechanism from both side and using helical gears. The maximum output torque and power of the engine were obtained as 13.14 Nm at 428 rpm engine speed and 663 W at 800 rpm engine speed, respectively, at 600°C hot-end temperature and 4 bar charge pressure.     

钻井废物综合治理技术的应用

针对急需解决的钻井废水、废气治理问题,以钻井作业大功率柴油机废气余热回收利用为出发点,研制了钻井废水废气综合治理设备。通过现场试验对钻井废水、废气治理效果及噪声影响的分析,试验结果表明,日处理钻井废水可达11～13m3/d,柴油机废气中污染物排放有一定程度的降低,柴油机高频噪声得到较明显降低,并有利于增加柴油机扭距。     

Ignition advancement study for optimized characteristics of a raw biogas operated spark ignition engine

In the current investigation, raw biogas obtained from rural sectors was used as the alternative to gasoline fuel in the spark ignition (SI) engine. The performance and efficiency are mainly dependent on the combustion phasing for which “ignition timing” is an effective tool in a SI engine. Hence, the objective of the present work is to understand the effect of “variable ignition timing” for a biogas-fueled SI engine. For this purpose, a single cylinder, 4-stroke, SI engine of rated power 4.5 kW was operated with raw biogas at a compression ratio (CR) of 10. By maintaining a speed of 1650 rpm, the engine was operated in wide open (WOT) and part throttle (PT) mode with an equivalence ratio of 0.81 and 0.83, respectively. It was observed that the biogas fueled SI engine was found to be operative only within the ignition advance (IA) range of 33–47° CA bTDC both in WOT and PT conditions. The results showed optimal brake power (BP), brake thermal efficiency (BTE) and brake specific fuel consumption (BSFC) are achieved at 45° CA bTDC. The average peak cylinder pressure, neat heat release rate (NHRR) and mean gas temperature (MGT) are also observed to be maximum while CO and HC emission at this point of IA were found to be minimum. Due to controlled and complete combustion, CO₂ and NO_x concentration in the exhaust emission were found to be higher at this point of ignition timing.     

A numerical study on the effects of EGR and spark timing to combustion characteristics and NOx emission of a GDI engine

EGR is one of the most significant strategies for reducing especially nitrogen oxides (NO_x) emissions from internal combustion engines. The thermal efficiency of spark ignition engines is lower than compression ignition engines because of its lower compression ratio. If the compression ratio is increased to obtain higher thermal efficiency, there may be a knocking tendency in spark ignition engines. EGR can be used in order to reduce NO_x emissions and avoid knocking phenomena at higher compression ratios. In-cylinder temperature at the end of combustion is decreased and heat capacity of fresh charge is increased when EGR applied. Besides EGR, spark timing is another significant parameter for reducing exhaust emissions such as nitrogen oxides, and unburned hydrocarbon (UHC). In this study the effects of EGR and spark timing on spark ignition engine were investigated numerically. KIVA codes were used in order to model combustion process. The combustion process has been modeled for a single cylinder, four stroke and gasoline direct injection (GDI) spark ignition engine. The results showed that in-cylinder pressure and heat release rate decrease as EGR ratio increase. In-cylinder pressure increases with the advancing of spark timing. Advancing spark timing increases the heat release rate and in-cylinder temperature. The simulation results also showed that EGR reduced exhaust gas temperature and NO_x emissions.     

An environment-friendly engine selection methodology for aerial vehicles

Emitted exhaust gases from aircraft are an issue of concern from an environmental perspective. Many research studies have been conducted aiming to reduce aircraft emissions in the hope of preventing any further increase in climate change and global warming. Within this scope, the present study intends to present a methodology for an optimum gas turbine engine selection with regard to emitted exhaust gases. The methodology focuses on five different turbofan engines which constitute the power unit of a commonly used passenger aircraft. At the end of the study, it is considered to be impossible to achieve a minimum exhaust emission for each gas. For this reason, it is considered to be better to optimize the engine with the aim of reducing nitrogen oxide emissions or other exhaust emissions.     

Combustion features under different center of heat release of a diesel engine using dimethyl carbonate/diesel blend

Experiments were performed in a single cylinder common-rail diesel engine that adopts a low temperature premixed charge compression ignition (PCCI) mode. Combustion features of dimethyl carbonate (DMC)-diesel blends under various centers of heat release (COHRs) were revealed in details. With retarding of COHR, all the peaks of pressure and pressure rise rate and bulk gas temperature are postponed and declined in sequence. Normally, the crank angle of peak pressure is quite close to the COHR, while the peak of bulk gas temperature appears about 7°CA after COHR as a rule. The prolongation can be demonstrated at every stage of combustion such as q₁₀ and q₉₀ with the COHR being put backward. In addition, the heat release of diesel is completely slower than that of D10 fuel at various stages. Unfortunately, retarding of COHR implies a declining thermal efficiency of engines as well as a higher cyclic variation in general. Nevertheless, D10 blend has higher thermal efficiency than diesel thanks to high oxygen content of DMC and low boiling point that prompts better fuel atomization and complete combustion. Meanwhile, the cyclical variation of D10 is greater than diesel fuel owing to the low heat value, high latent heat of vaporization, and poor flammability of DMC. As a total, a comprehensive understanding of PCCI combustion features under different COHRs can be conducive to conducting effective management of combustion process and manipulating the subsequent emission performance to a favorable level.     

The Thermodynamic Performance of a Double-Acting Traveling-Wave Thermoacoustic Engine with Liquid-Water Piston

A double-acting traveling-wave thermoacoustic engine with liquid-water piston (DTTELP) was proposed by the authors. This article conducted numerical simulation on its performance for the cases of with and without acoustical loads. The effects of mean working pressure and water-piston mass on its non-load performance were firstly discussed. Then, the output performance of this novel thermoacoustic engine under fixed heating temperature was analyzed. Also, influences of different heating temperatures on the performance of this engine were discussed. According to the simulation, the novel double-acting thermoacoustic heat engine (TTHE) is very efficient and a maximum thermal efficiency can reach about 51% when the heating temperature is 1500 K.     

Effects of thermal barrier coating on the performance and combustion characteristics of a diesel engine fueled with biodiesel produced from waste frying cottonseed oil and ultra-low sulfur diesel

In this study, the top surfaces of piston and valves of a four-strokes and direct-injection diesel engine have been coated—with no change in the compression ratio—with a 100 μm of NiCrAl lining layer via plasma spray method and this layer has later been coated with main coating material with a mixture of 88% of ZrO₂, 4% of MgO and 8% of Al₂O₃ (400 μm). Then, after the engine-coating process, ultra-low sulfur diesel (ULSD) as base fuels and its blend with used frying cottonseed oil derived biodiesel in proportion of 20%, volumetrically, have been tested in the coated engine and data of combustion and performance characteristics on full load and at different speeds have been noted. The results, which were compared with those obtained by uncoated-engine operation, showed that thermal efficiency increased, and engine noise reduced. Cylinder gas pressure values obtained from the diesel engine which has been coated with thermal barriers have been found to be somewhat higher than those of the uncoated-engine. Also, maximum pressure values measured in both engines and under the same experimental conditions through the use of test fuel have been obtained after TDC. Moreover, heat release rate and heat release have occurred earlier in the coated-engine. NOx emissions were increased while CO and HC emissions were remained almost the same with a little bit decrease.     

Performance evaluation of Nahar oil–diesel blends in a single cylinder direct injection diesel engine

This study attempts to use plentiful available high oil content (67% of Nahar seed kernel) non-edible feedstock as a source for powering diesel engine. Various performance and emission characteristics of prepared Nahar oil–diesel blends (5%, 10%, 20%, 30%, and 40%) are analyzed in a single cylinder direct injection diesel engine at different load spectrum, in order to judge the optimum blend, which can be efficiently used in a diesel engine. 10% blending of Nahar oil with diesel fuel has shown a reduction in hydrocarbon and carbon monoxide emission by 8.64% and 8.34%, respectively. With the increase in blend concentration, the nitrogen oxide emission decreased considerably and smoke emission increased slightly. Further pressure crank angle and heat release rate analysis of 10% blending of Nahar oil with diesel confirms its smooth combustion inside the engine combustion chamber.     

An investigation of a heat pump system using CO2/propane mixture as a working fluid

In order to decrease the heat rejection pressure of heat pump using pure working fluid, CO₂ or R744, other natural component including hydrocarbons (R290, R600a, R600, R1270, R170, R601) and dimethyl ether (RE170) is added to CO₂, respectively, and then six binary mixtures are achieved. By environmental and thermodynamic comparisons, R290 is selected to be the most appropriate component candidate to mix with CO₂, and meanwhile to weaken the flammability and explosivity for pure R290. Then, the system performances of heat pump using mixture of CO₂ and R290 were experimentally studied when R290 is added to CO₂ with a small fraction, and compared with that of the pure CO₂. The experimental test rig is designed and set up for the transcritical heat pump system. When the refrigerant charge is variable, the heating coefficient performance, optimum heat rejection pressure, compressor power, mass flow rate of refrigerant, and total heat coefficient of gas cooler were researched. The variation ratios of heating coefficient performance and heating capacity with deviation from the optimum refrigerant charge were also investigated. The optimum refrigerant charge of CO₂/R290 is obtained and the research results show that the addition of R290 to CO₂ can efficiently reduce the heat rejection pressure and improve the system performance. The results in the present work could provide useful guidelines for the design and operation of heat pump system using CO₂-based mixture.     

Performance of a diesel engine with water emulsified diesel prepared with optimized process parameters

An attempt has been made to produce stable water–diesel emulsion with optimal formulation and process parameters and to evaluate the performance and emission characteristics of diesel engine using this stable water–diesel emulsion. A total of 54 samples were prepared with varying water/diesel ratio, surfactant amount and stirring speed and water separation was recorded after 24 and 48 hr of emulsification. The recorded data were used in artificial neural network (ANN)-particle swarm optimization (PSO) technique to find the optimal parameters to produce water–diesel emulsion for engine testing. The predicted optimal parameters were found as 20% water to diesel ratio, 0.9% surfactant and 2200 rpm of stirrer for a water separation of 14.33% in one day with a variation of 6.54% against the actual value of water separation. Water–diesel emulsion fuel exhibited similar fuel properties as base fuel. The peak cylinder gas pressure, peak pressure rise rate and peak heat release rate for water–diesel were found higher as compared to diesel at medium to full engine loads. The improved air-fuel mixing in water–diesel emulsion enhanced brake thermal efficiency (BTE) of engine. The absorption of heat by water droplets present in water–diesel emulsion led to reduced exhaust gas temperature (EGT). With water–diesel emulsion fuel, the mean carbon monoxide (CO), unburned hydrocarbon and oxides of nitrogen (NO_x) emissions reduced by 8.80, 39.60, and 26.11%, respectively as compared to diesel.     

Comparison of jatropha and karanja biofuels on their combustion characteristics

Biofuel blends produced from Jatropha (Jatropha curcas) and Karanja (Pongamia pinnata) oil were evaluated for their combustion properties. Two kinds of blends (regular diesel with Jatropha and Karanja oil) were prepared at 20% volume to the diesel and tested as alternative fuels in single cylinder (vertical), water-cooled, direct injection diesel engine at the rated speed of 1500 rpm. The performance of the engine in terms of thermal efficiency at full load for diesel was 30%. For Jatropha and Karanja biodiesel blends, the thermal efficiencies were 29.0% and 28.6%, respectively. The maximum cylinder pressure and ignition delay for biodiesel fuel blends are very close to that of regular diesel. Prolonged combustion was observed for Karanja oil blend in comparison to Jatropha oil blend. The combustion pattern also reveals the slow burning characteristics of vegetable oils and this study indicates that the blended biofuels have combustion characteristics that are similar to regular diesel fuels.     

降低天然气压缩机组单位能耗的研究

文章以探索提某站4台伴生气天然气压缩机组运行时效作为研究目的,针对压缩机组运行过程中出现的机组排量低、运行参数偏离设计值等问题开展研究,采取调整余隙和增大动力缸上止点时燃烧室容积等措施,实现机组提高处理量、降低单位能耗的目的,在为企业节省生产运行成本的同时,实现节能减排。     

Two-Phase Transport Model for the Pyrolysis Process of a Vertical Wood Cylinder,Including the Surrounding Flow Field

This paper describes a mathematical model for the pyrolysis of a small dry pine wood cylinder. The computational domain is axisymmetric and involves the heating chamber, with the wood cylinder vertically situated in the centre of the chamber. The model simulates the laminar flow around the particle and the laminar flow inside the wood/char matrix by applying a two-phase transport model where the solid wood/char matrix acts as one phase and the various gases produced from the pyrolysis process is assembled in the other phase.

Convective, conductive and thermal radiation transfer modes are included in the model. A two-step pyrolysis reaction scheme is used for the modelling of the conversion from wood to tar and gas. Both the thermal conductivity and the permeability of the wood/char matrix are modelled anisotropically in order to capture the directional differences in heat and mass transport, existing in real wood.

Results from simulations are compared with measurements from literature for the centre core solid temperature and the conversion from wood to char, tar and pyrolysis gas in the particle during heating. The results show very good agreement with the measured temperature profile. The simulated conversion profile shows an overall good agreement with the measurements, however with discrepancies in the early stage of the process. Besides the successful validation with the experimental data, it provides us with all the details of the distribution of the migrating pyrolysis gas and tar, the temperature, the velocity flow field and pressure in the wood/char cylinder.     

Experimental investigation on engine performances,combustion characteristics and emission of exhaust gases of VCR engine fuelled with cottonseed oil methyl ester blended with diesel

This research work investigates the engine performances, combustion characteristics, and emission of exhaust gases of variable compression ratio engine fuelled with cottonseed oil methyl ester (COME) and diesel at different blends. The analysis showed that heat release rate and cylinder pressure is higher for diesel than COME blends. Higher BTE is obtained at the maximum load condition. The higher BTE and lower SFC are obtained for blend B15 as 42.17% and 0.2 kg/kW-hr at brake mean effective pressure (BMEP) of 4.64 bar. Also it is found that the peak cylinder gas pressure and combustion duration increases when the BMEP increases. At the BMEP of 3.51 bar, higher HRR is observed as 18.12 J/deg. Increase in HRR is obtained as 6.07% for B30 at BMEP of 4.64 bar when compared to diesel. Ignition delay decreased by 13.16% for B100, by the increment of blend proportions when compared to diesel, at BMEP of 4.64 bar. Lower smoke, HC and CO emissions are observed when increasing the blend proportions, whereas the nitric oxide emissions increases due to the better combustion resulted in higher temperatures. At BMEP of 4.64 bar, the CO emissions are reduced to 25.24% for neat biodiesel when compared with the diesel.     

Investigation effect of hydrogen addition on the performance and exhaust emissions of Pongamia pinnata biodiesel fueled compression ignition engine

In the recent decades, the energy demand for transport and industrial sector has increased considerably. Fossil fuels which were the major fuel source for decades are no more sustainable. Biodiesel is an efficient alternative compared to depleting fossil fuels. The prospect of biodiesel as the best alternative fuel is a reliable source compared to depleting fossil fuels. Hydrogen is also considered as an attractive alternative fuel producing low emission with improved engine performance. This paper investigates the performance and emission characteristics of a single cylinder compression ignition engine using hydrogen as an inducted fuel and biodiesel, aka Pongamia pinnata as injected fuel. The experiments are conducted for different quantities of hydrogen induction through the intake manifold in order to improve the performance of the engine. The performance parameters such as brake thermal efficiency, brake specific fuel consumption, exhaust temperature and emission quantities like HC, NO_X, CO, CO₂ of biodiesel fueled CI engine with variable mass flow rate of hydrogen are investigated. The performances of biodiesel combined with hydrogen at varying mass flow rates are also compared. The 10 LPM hydrogen induction with biodiesel provided 0.33% increase of brake thermal efficiency compared with diesel and increase of 3.24% to biodiesel at 80% loading conditions. The emission of HC decreased by 13 ppm, CO decreased by 0.02% by volume and CO₂ decreased by 3.8% by volume for biodiesel with induction of hydrogen at 10 LPM to that of neat biodiesel for 80% load conditions.     

Off-design performance analysis of a transcritical CO2 Rankine cycle with LNG as cold source

The transcritical CO₂ Rankine cycle with liquefied natural gas (LNG) as cold source is a promising power system to utilize mid- and low-temperature heat source. Most previous works focused on thermodynamic and thermoeconomic analysis or optimization for the system. In this article, an off-design performance analysis for the system is conducted. An off-design mathematical model for the system is established to examine the variation of system performance with the variations of heat source mass flow rate and temperature. A modified sliding pressure regulation control strategy, which regulates turbine inlet pressure to keep the temperature difference between heat source temperature and turbine inlet temperature constant, is applied to control the system when off-design conditions happen. The results show that when the mass flow rate or the temperature of heat source is less or lower than that of design condition, both the net power output of system and the system exergy efficiency decrease, whereas when they are more or higher than the values of design condition, the net power output of system increases but the system exergy efficiency still decreases. In addition, both CO₂ turbine and NG turbine could almost keep the designed efficiency values under the applied control strategy.     

Study of the performance of a coolant mixed with an Al2O3/SiC nanomaterial in an engine radiator

One of the important components of a car to control the temperature of a car's engine is the radiator. To increase the heat absorption capacity of the coolant/fluid used in the radiator with minimum pumping power, innovative fluids called nanofluids have become the main area of research these days. Therefore, with the development of new technologies in the field of “nano-materials” and “nano-fluids,” the physical and chemical properties of coolant/fluid can be improved which in turn improves the radiator and engine efficiency, and reduces radiator weight and size. In this article, the heat transfer by forced convection in nanofluids based on Al₂O₃ and SiC was studied experimentally and compared to that of base fluid in an automotive radiator. The nanofluid is mixed with ethylene glycol and the fluid is prepared by the sonication method. The nanofluids were prepared by varying the nanomaterials and the amounts of nanomaterials in the base fluid and their heat transfer performance in the radiator was analyzed using ANSYS FLUENT software. Approximately 15% and 12% increase in radiator efficiency by using Al₂O₃ mixed nanofluid and SiC mixed nanofluid, respectively.     

Comparative performance study of different configurations of organic Rankine cycle using low-grade waste heat for power generation

This paper aims at analyzing the feasibility of a waste heat recovery power generation plant based on parametric optimization and performance analysis using different organic Rankine cycle configurations and heat source temperature conditions with working fluid R-12, R-123, R-134a, and R-717. A parametric optimization of turbine inlet temperature(TIT) was performed to obtain the irreversibility rate, system efficiency, availability ratio, turbine work output, system mass flow rate, second-law efficiency, and turbine outlet quality, along the saturated vapor line and also on superheating at an inlet pressure of 2.50 MP in basic as well as regenerative organic Rankine cycle. The calculated results reveal that selection of a basic organic Rankine cycle using R-123 as working fluid gives the maximum system efficiency, turbine work output, second-law efficiency, availability ratio with minimum system irreversibility rate and system mass flow rate up to a TIT of 150°C and appears to be a choice system for generation of power by utilizing the flue gas waste heat of thermal power plants and above 150°C the regenerative superheat organic Rankine cycle configuration using R 123 as working fluid gives the same results.