Enzyme-Retted Flax Fiber and Recycled Polyethylene Composites

Municipal solid wastes generated each year contain potentially useful and recyclable materials for composites. Simultaneously, interest is high for the use of natural fibers, such as flax (Linum usitatissimum L.), in composites thus providing cost and environmental benefits. To investigate the utility of these materials, composites containing flax fibers with recycled high density polyethylene (HDPE) were created and compared with similar products made with wood pulp, glass, and carbon fibers. Flax was either enzyme- or dew-retted to observe composite property differences between diverse levels of enzyme formulations and retting techniques. Coupling agents would strengthen binding between fibers and HDPE but in this study fibers were not modified in anyway to observe mechanical property differences between natural fiber composites. Composites with flax fibers from various retting methods, i.e., dew- vs. enzyme-retting, behaved differently; dew-retted fiber composites resulted in both lower strength and percent elongation. The lowest level of enzyme-retting and the most economical process produces composites that do not appear to differ from the highest level of enzyme-retting. Flax fibers improved the modulus of elasticity over wood pulp and HDPE alone and were less dense than glass or carbon fiber composites. Likely, differences in surface properties of the various flax fibers, while poorly defined and requiring further research, caused various interactions with the resin that influenced composite properties.     

Development and Application of Green Composites: Using Coffee Ground and Bamboo Flour

Environmental degradation and global warming are increasing as a result of the use of petroleum. Therefore, many industries are seeking more eco-friendly materials that will decrease the level of environmental contamination and economic cost. Recently, the level of coffee consumption has increased rapidly. Therefore, the amount of coffee grounds discarded is increasing. In this study, polylactic acid, coffee grounds and bamboo flour were compounded for green composites. Coffee grounds are used in the recycling of food waste. In addition, 4,4-methylene diphenyl diisocyanate (MDI) was used as a coupling agent. The mechanical strength of green composites decreased with increasing natural filler content. However, mechanical and thermal properties were increased by the addition of MDI as a coupling agent. The hydroxyl groups of natural fillers reacted with the isocyanate group of MDI, and a urethane linkage was created between the polymer and natural fillers.     

Analysis of Flax and Cotton Fiber Fabric Blends and Recycled Polyethylene Composites

Manufacturing composites with polymers and natural fibers has traditionally been performed using chopped fibers or a non-woven mat for reinforcement. Fibers from flax (Linum usitatissimum L.) are stiff and strong and can be processed into a yarn and then manufactured into a fabric for composite formation. Fabric directly impacts the composite because it contains various fiber types via fiber or yarn blending, fiber length is often longer due to requirements in yarn formation, and it controls the fiber alignment via weaving. Composites created with cotton and flax-containing commercial fabrics and recycled high-density polyethylene (HDPE) were evaluated for physical and mechanical properties. Flax fiber/recycled HDPE composites were easily prepared through compression molding using a textile preform. This method takes advantage of maintaining cotton and flax fiber lengths that are formed into a yarn (a continuous package of short fibers) and oriented in a bidirectional woven fabric. Fabrics were treated with maleic anhydride, silane, enzyme, or adding maleic anhydride grafted polyethylene (MAA-PE; MDEX 102-1, Exxelor^® VA 1840) to promote interactions between polymer and fibers. Straight and strong flax fibers present problems because they are not bound as tightly within yarns producing weaker and less elastic yarns that contain larger diameter variations. As the blend percentage and mass of flax fibers increases the fabric strength, and elongation generally decrease in value. Compared to recycled HDPE, mechanical properties of composite materials (containing biodegradable and renewable resources) demonstrated significant increases in tensile strength (1.4–3.2 times stronger) and modulus of elasticity (1.4–2.3 times larger). Additional research is needed to improve composite binding characteristics by allowing the stronger flax fibers in fabric to carry the composites load.     

Comparative Life Cycle Assessment of Coffee Capsule Recycling Process and Its Composites Reinforced with Natural Fibers

Journal of Polymers and the Environment - The present research aims to propose a comparative life cycle assessment (LCA) between the coffee capsules recycling process and the process of obtaining...     

Use of Nutshells as Fillers in Polymer Composites

Nutshells are agricultural waste products that can be procured at relatively low cost. In this work we examined the possibility of using these biodegradable materials as fillers in poly(lactic acid) and low density polyethylene. The nutshells were ground into powder, blended with the polymer, and then injection molded with final weight varying from 10 to 40 weight %. The mechanical and thermal properties of the composites were then studied. In general, the addition of fillers caused reductions in mechanical properties to varying extents, but thermal properties were only slightly affected. The use of maleic anhydride and peroxide with the fillers had a negative effect on poly(lactic acid) but a slightly positive effect on the stiffness of polyethylene. The results suggested that polymer-nutshell composites may be usable in applications where cost is a concern and where some reductions in mechanical properties are acceptable.     

Characterization of Sorghum Bran/Recycled Low Density Polyethylene for the Manufacturing of Polymer Composites

The objective of the study was to investigate the suitability of using sorghum bran in recycled low density polyethylene (R-LDPE) composites manufacturing. In response to the disposal of environmental problematic agricultural and polymer waste, composite sheets using recycled low density polyethylene and sorghum bran of different loadings (5, 10, 15 and 20 wt%) were prepared by melt compounding and compression molding. The effects of sorghum bran loadings on the mechanical, thermal, water absorption, swelling and crystalline properties of the composites were determined. Characterization of composites was carried out using X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermo gravimetric (TGA/DTG) and mechanical analyses. It was found that increasing fiber loadings resulted to increased moduli and tensile strength while hardness was decreased. XRD indicated that fiber addition to R-LDPE did not change characteristic peak position. DSC results showed that the R-LDPE had significantly larger peak heat flow during cooling run than the blank R-LDPE, showing higher crystallization rates for R-LDPE. The results obtained confirmed that sorghum bran particles showed some potential as a good reinforcement in polymer matrix composites and indicate its thermal stability for possibly future composite applications.     

Recycled Polyethylene Composites Reinforced with Jute Fabric from Sackcloth: Part II-Impact Strength Evaluation

Environmental problems are motivating recycling actions and reuse alternatives for materials with main focus for the application of those renewable and biodegradable materials such as lignocellulosic fibers. Composites reinforced with such fibers are being considered by several industrial sectors, not only from the environmental safety, but also from economic considerations and improved properties. This paper, which is continuation of the work (Part I) by the authors’ use of the recycled polyethylene and used jute fabrics, presents evaluation of its toughness measured by the impact energy using both Izod and Charpy methods. Fabric content used is up to 40 wt. %. It is found that the incorporation of both types (new and used) of jute fabric significantly increased the impact energy of composites, with higher values associated with the new jute fabric. Fractographic analysis revealed that weaved configuration of the jute fibers and their low interfacial resistance with the matrix are responsible for the observed impact performance of these composites.     

Thermally Stable Pyrolytic Biocarbon as an Effective and Sustainable Reinforcing Filler for Polyamide Bio-composites Fabrication

Natural fibers are limited in their use as reinforcement to commodity polymers. They cannot be used to reinforce engineering polymers due to their low thermal stability at high processing temperatures. This study presents an approach to successfully reinforce polyamides using a derivative of natural fibers as reinforcement without the effects of thermal degradation during melt processing. Biocarbon from miscanthus fibers was used to reinforce polyamide 6 up to 40 wt%. At 40 wt% filler content, the tensile and flexural strengths increased by 19.6 and 47% respectively in comparison to the neat polyamide. The moduli were also increased by 31.5 and 63.7% respectively. A maximum increase in impact strength of 43.7% was achieved at 20 wt% biocarbon loading. The morphology of the tensile fractured samples showed stretched polyamide ligaments attached to the biocarbon particles, indicating the presence of interaction between filler and matrix. Interestingly, more bonded interfaces were observed between the polyamide and biocarbon particles with increasing biocarbon content possibly stemming from increased biocarbon surfaces with functional groups. These composites show great potential to substitute in part or whole, some particulate filled polyamides currently used in the automotive industry.     

Recycled Polyethylene Composites Reinforced with Jute Fabric from Sackcloth: Part I-Preparation and Preliminary Assessment

In recent times, environmental safety has been on priority in the development of new materials leading to a recycling and reuse approach to conserve the materials resources. This has resulted in more focus on the application of natural materials such as lignocellulosic fibers. This paper presents the characterization of continuous and aligned jute fabrics obtained from new and used sacks as well as the preparation and characterization of their composites incorporated into recycled polyethylene or as isolated pieces up to 40 wt%. These environmentally friendly composites were subjected to bend test and the fracture surface analyzed by SEM. The fabric from new sacks showed greater damage tolerance than that from the used sacks. The flexural stress increased steadily with increasing used fabric content up to 30 wt%, which is explained using fractographic studies on ruptured specimens. Used jute fabric composites are found to be viable alternative materials for low strength conventional materials based on cost–performance comparison with conventional materials.     

A Sustainable Perspective for Macadamia Nutshell Residues Revalorization by Green Composites Development

Journal of Polymers and the Environment - Macadamia is a nut widely used globally in food, personal hygiene products, and human health. After removing the nut, high amounts of the shell residual,...     

Effects of Waste Paper Sludge on the Physico-Mechanical Properties of High Density Polyethylene/Wood Flour Composites

The objective of this work was to determine some physical and mechanical properties of the high density polyethylene (HDPE) composites reinforced with various mixtures of the paper sludge and the wood flour, and to evaluate the coupling agent performance. The waste sludge materials originating from two different sources including paper making waste water treatment sludge (PS) and ink-eliminated sludge (IES) were characterized in terms of physico-chemical properties. In the experiment, four levels of paper sludge (20, 30, 40 and 60 wt%), three levels of wood flour (20, 40 and 60 wt%), and two levels of coupling agent (MAPE) content (2 and 3 wt%) were used. The flexural properties of the composites were positively affected by the addition of the sludge. Especially, tensile modulus improved with the increase of paper sludge content. With the addition of MAPE, flexural properties improved considerably compared with control specimens (without any coupling agent). The results showed that the water absorption (WA) and thickness swelling (TS) values of the samples decreased considerably with increasing sludge content in the composite, while they increased with increasing wood flour content. It is to be noted that with incorporation of MAPE in the composite formulation, the compatibility between the wood flour and HDPE was enhanced through esterification, which reduced the WA and TS and improved the mechanical properties. Composites made with IES exhibited superior physico-mechanical properties compared with the PS filled composites. Overall results suggest that the waste paper sludge materials were capable of serving as feasible reinforcing fillers for thermoplastic polymer composites.     

Eco-Compatible Use of Olive Husk as Filler in Thermoplastic Composites

A study on the possibility of recycling waste materials, such as olive husk, the solid phase derived from an olive oil mill, in blend with thermoplastic polymers to produce new materials for manufacturer of, for example, containers and formworks, has been carried out. The present paper describes the methodology used for the preparation and the characterization of composite samples prepared by mixing various percentages of olive husk and polypropylene. A screening on the chemical-physical characteristics of the olive husk is reported, as well as a set of tests applied to evaluate the mechanical properties of the manufactured products obtained.     

Phosphogypsum Waste Used as Reinforcing Fillers in Polypropylene Based Composites: Structural,Mechanical and Thermal Properties

The industrial production of wet phosphoric acid in Morocco led to controversial stockpiling of waste phosphogypsum by-products resulting in the release of significant amounts of toxic impurities in salt marshes. In the framework of fighting against global climate change and efforts to reduce toxic industrial wastes (phosphate industry), this work presents a new polymer composite based on phosphogypsum (PhG) and polypropylene (PP).The compounds were produced by twin-screw extrusion and injection molding. The morphological results show that good affinity between PhG and PP led to good particle dispersion/distribution in the polymer matrix. Thermal characterizations showed that PhG particles improved the thermal stability of PP with a 50 °C increase at 40 wt%. The optimum tensile modulus was also obtained at 40 wt% with a 74 % increase over neat PP. Dynamical mechanical analysis showed that PhG addition can improve the viscoelastic properties of PP for potential applications under dynamic stress. Overall, it can be concluded that PhG is potential reinforcing filler for the production of PP composites and represents a promising avenue for the valorization of this waste as a new raw material while resolving some environmental issues.     

Use Of Mixed Probability Distributions For The Analysis Of Solid Waste Generation Data

The issues associated with the statistical analysis of municipal solid waste generation patterns are addressed in this paper. A methodology for determining a mixed probability distribution for daily waste generation data is developed. This methodology is then applied to data from two Canadian municipalities.     

Chemical Treatments of Natural Fiber for Use in Natural Fiber-Reinforced Composites: A Review

Studies on the use of natural fibers as replacement to man-made fiber in fiber-reinforced composites have increased and opened up further industrial possibilities. Natural fibers have the advantages of low density, low cost, and biodegradability. However, the main disadvantages of natural fibers in composites are the poor compatibility between fiber and matrix and the relative high moisture sorption. Therefore, chemical treatments are considered in modifying the fiber surface properties. In this paper, the different chemical modifications on natural fibers for use in natural fiber-reinforced composites are reviewed. Chemical treatments including alkali, silane, acetylation, benzoylation, acrylation, maleated coupling agents, isocyanates, permanganate and others are discussed. The chemical treatment of fiber aimed at improving the adhesion between the fiber surface and the polymer matrix may not only modify the fiber surface but also increase fiber strength. Water absorption of composites is reduced and their mechanical properties are improved.     

Fiber from DDGS and Corn Grain as Alternative Fillers in Polymer Composites with High Density Polyethylene from Bio-based and Petroleum Sources

The steady increase in production of corn based ethanol fuel has dramatically increased the supply of its major co-product known as distiller’s dried grain with solubles (DDGS). Large amount of DDGS and corn flour are used as an animal feed. The elusieve process can separate DDGS or corn flour into two fractions: DDGS fraction with enhanced protein and oil content or corn flour fraction with high starch content, and hull fiber. This study investigated the feasibility of using fiber from DDGS and corn grain as alternative fillers to wood fiber in high density polyethylene (HDPE) composites made with two different sources of polymers. Two fiber loading rates of 30 and 50% were evaluated for fiber from DDGS, corn, and oak wood (control) to assess changes in various physical and mechanical properties of the composite materials. Two HDPE polymers, a bio-based HDPE made from sugarcane (Braskem), and a petroleum based HDPE (Marlex) were also compared as substrates. The biobased polymer composites with DDGS and corn fibers showed significantly lower water absorption than the Marlex composite samples. The Braskem composite with 30% DDGS fiber loading showed the highest impact resistance (80 J/m) among all the samples. The flexural properties showed no significant difference between the two HDPE composites.     

Dispersion and Reinforcing Potential of Carboxymethylated Nanofibrillated Cellulose Powders Modified with 1-Hexanol in Extruded Poly(Lactic Acid) (PLA) Composites

Bionanocomposites of poly(lactic acid) (PLA) and chemically modified, nanofibrillated cellulose (NFC) powders were prepared by extrusion, followed by injection molding. The chemically modified NFC powders were prepared by carboxymethylation and mechanical disintegration of refined, bleached beech pulp (c-NFC), and subsequent esterification with 1-hexanol (c-NFC-hex). A solvent mix was then prepared by precipitating a suspension of c-NFC-hex and acetone-dissolved PLA in ice-cold isopropanol (c-NFC-hex_sm), extruded with PLA into pellets at different polymer/fiber ratios, and finally injection molded. Dynamic mechanical analysis and tensile tests were performed to study the reinforcing potential of dried and chemically modified NFC powders for PLA composite applications. The results showed a faint increase in modulus of elasticity of 10?% for composites with a loading of 7.5?% w/w of fibrils, irrespective of the type of chemically modified NFC powder. The increase in stiffness was accompanied by a slight decrease in tensile strength for all samples, as compared with neat PLA. The viscoelastic properties of the composites were essentially identical to neat PLA. The absence of a clear reinforcement of the polymer matrix was attributed to poor interactions with PLA and insufficient dispersion of the chemically modified NFC powders in the composite, as observed from scanning electron microscope images. Further explanation was found in the decrease of the thermal stability and crystallinity of the cellulose upon carboxymethylation.     

Abiotic Oxidation Studies of Oxo-biodegradable Polyethylene

The best approach to induce oxo-biodegradation in polyethylene is the use of special additives known as pro-oxidants. Pro-oxidants accelerate abiotic oxidation and subsequent polymer chain cleavage rendering the product apparently more susceptible to biodegradation. In this work, the abiotic oxidation is studied to understand how the addition of nanoclay affects the oxidation rate and the degradation mechanism of oxo-biodegradable polyethylene. In order to achieve this, the following materials were used in this study: (1) polyethylene (PE), (2) oxo-biodegradable polyethylene (OPE), (3) polyethylene nanocomposite (PENac), and (4) oxo-biodegradable polyethylene nanocomposite (OPENac). Wide-Angle X-ray scattering (WAXS) and Transmission Electron Microscopy (TEM) studies reveal that grafting in the preparation of composites helps to achieve mixed intercalated/exfoliated morphology in PENac and OPENac. Abiotic oxidation was carried out in an oven for a period of 14 days at 70 °C with air supply. The effect of abiotic oxidation was evaluated by measuring the changes in tensile strength, elongation at break, carbonyl index and molecular weight. Results show that OPE and OPENac are more susceptible to oxidation than PENac. The molecular weight distribution data obtained from GPC reveal that the addition of nanoclay does not alter the oxidation mechanism in OPE significantly.     

Degradation of Polyethylene Designed for Agricultural Purposes

For many years now, scientific articles have been published on the potential biodegradability of polyethylene. Polyethylene (PE) with peroxidant additives, in the form of agricultural films, is sold by various suppliers as biodegradable mulch. Even though, the photo-chemical and thermal degradation of these products under artificial laboratory conditions is highlighted, several extrapolation on the biodegradation and, moreover, on the neutral environmental impact of PE are made. In this study, three different commercial mulch films have been submitted to standardised biodegradation tests and the results are discussed. The first conclusions are that a very low degree of biodegradation of the commercial PE films is achieved from these tests and that crosslinked PE micro-fragments are found in soil after a very long period of time.