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1.
To identify a superior explosion suppressant for Al-Mg alloy dust explosion, the inhibition effects of Al(OH)3 and Mg(OH)2 powders on Al-Mg alloy explosion were investigated. A flame propagation suppression experiment was carried out using a modified Hartmann tube experimental system, an explosion pressure suppression experiment was carried out using a 20-L spherical explosion experimental system, and the suppression mechanisms of the two kinds of powders on Al-Mg alloy dust explosion were further investigated. The results demonstrate that by increasing the mass percentages of Al(OH)3 and Mg(OH)2, the flame height, flame propagation speed and explosion pressure of deflagration can be effectively reduced. When 80% Mg(OH)2 powder was added, the explosion pressure was reduced to less than 0.1 MPa, and the explosion was restrained. Due to the strong polarity of the surface of Mg(OH)2, agglomeration easily occurs; hence, when the added quantity is small, the inhibition effect is weaker than that of Al(OH)3. Because the Mg(OH)2 decomposition temperature is higher, the same quantity absorbs more heat and exhibits stronger adsorption of free radicals. Therefore, to fully suppress Al-Mg alloy explosion, the suppression effect of Mg(OH)2 powder is better.  相似文献   

2.
Based on experience with powders of particle sizes down to the 1–0.1 μm range one might expect that dust clouds from combustible nm-particle powders would exhibit extreme ignition sensitivities (very low MIEs) and extreme explosion rates (very high KSt-values). However, there are two basic physical reasons why this may not be the case. Firstly, complete transformation of bulk powders consisting of nm-particles into dust clouds consisting of well-dispersed primary particles is extremely difficult to accomplish, due to very strong inter-particle cohesion forces. Secondly, should perfect dispersion nevertheless be achieved, the extremely fast coagulation process in clouds of explosive mass concentrations would transform the primary nm-particles into much larger agglomerates within fractions of a second. Furthermore, for organic dusts and coal the basic mechanism of flame propagation in dust clouds suggests that increased cloud explosion rates would not be expected as the particle size decreases into the <1 μm range. An overall conclusion is that dust clouds consisting of nm primary particles are not expected to exhibit more severe KSt-values than clouds of μm primary particles, in agreement with recent experimental evidence. In the case of the ignition sensitivity recently published evidence indicates that MIEs of clouds in air of some metal powders are significantly lower for nm particles than for μm particles. A possible reason for this is indicated in the paper.  相似文献   

3.
Explosion characteristics of micron- and nano-size magnesium powders were determined using CSIR-CBRI 20-L Sphere, Hartmann apparatus and Godbert-Greenwald furnace to study influence of particle size reduction to nano-range on these. The explosion parameters investigated are: maximum explosion pressure (Pmax), maximum rate of pressure-rise (dP/dt)max, dust explosibility index (KSt), minimum explosible concentration (MEC), minimum ignition energy (MIE), minimum ignition temperature (MIT), limiting oxygen concentration (LOC) and effect of reduced oxygen level on explosion severity. Magnesium particle sizes are: 125, 74, 38, 22, 10 and 1 μm; and 400, 200, 150, 100, 50 and 30 nm. Experimental results indicate significant increase in explosion severity (Pmax: 7–14 bar, KSt: 98–510 bar·m/s) as particle size decreases from 125 to 1 μm, it is maximum for 400 nm (Pmax: 14.6 bar, KSt: 528 bar·m/s) and decreases with further decrease of particle size to nano-range 200–30 nm (Pmax: 12.4–9.4 bar, KSt: 460–262 bar·m/s) as it is affected by agglomeration of nano-particles. MEC decreases from 160 to 30 g/m3 on decreasing particle size from 125 to 1 μm, its value is 30 g/m3 for 400 and 200 nm and 20 g/m3 for further decrease in nano-range (150–30 nm). MIE reduces from 120 to 2 mJ on decreasing the particle size from 125 to 1 μm, its value is 1 mJ for 400, 200, 150 nm size and <1 mJ for 50 and 30 nm. Minimum ignition temperature is 600 °C for 125 μm magnesium, it varies between 570 and 450 °C for sizes 38–1 μm and 400–350 °C for size range 400–30 nm. Magnesium powders in nano-range (30–200 nm) explode less violently than micron-range powder. However, likelihood of explosion increases significantly for nano-range magnesium. LOC is 5% for magnesium size range 125–38 μm, 4% for 22–1 μm, 3% for 400 nm, 4% for 200, 150 and 100 nm, and 5% for 50 and 30 nm. Reduction in oxygen levels to 9% results in decrease in Pmax and KSt by a factor of 2–3 and 4–5, respectively, for micron as well as nano-sizes. The experimental data presented will be useful for industries producing or handling similar size range micron- and nano-magnesium in order to evaluate explosibility of their magnesium powders and propose/design adequate safety measures.  相似文献   

4.
The main risk factors from methane explosion are the associated shock waves, flames, and harmful gases. Inert gases and inhibiting powders are commonly used to prevent and mitigate the damage caused by an explosion. In this study, three inhibitors (inert gas with 8.0 vol% CO2, 0.25 g/L Mg(OH)2 particles, and 0.25 g/L NH4H2PO4 particles) were prepared. Their inhibiting effects on methane explosions with various concentrations of methane were tested in a nearly spherical 20-L explosion vessel. Both single-component inhibitors and gas–particle mixtures can substantially suppress methane explosions with varying degrees of success. However, various inhibitors exhibited distinct reaction mechanisms for methane gas, which indicated that their inhibiting effects for methane explosion varied. To alleviate amplitude, the ranking of single-component inhibitors for both explosion pressure (Pex) and the rate of explosion pressure rise [(dP/dt)ex] was as follows: CO2, NH4H2PO4 particles, and Mg(OH)2 particles. In order of decreasing amplitude, the ranking of gas‒particle mixtures for both Pex and (dP/dt)ex was as follows: CO2–NH4H2PO4 mixture, CO2‒Mg(OH)2 mixture, and pure CO2. Overall, the optimal suppression effect was observed in the system with the CO2–NH4H2PO4 mixture, which exhibited an eminent synergistic effect on methane explosions. The amplitudes of Pex with methane concentrations of 7.0, 9.5, and 11.0 vol% decreased by 37.1%, 42.5%, and 98.6%, respectively, when using the CO2–NH4H2PO4 mixture. In addition, an antagonistic effect was observed with CO2‒Mg(OH)2 mixtures because MgO, which was generated by the thermal decomposition of Mg(OH)2, can chemically react with water vapor and CO2 to produce basic magnesium carbonate (xMgCO3·yMg(OH)2·zH2O), thereby reducing the CO2 concentration in a reaction system. This research revealed the inhibiting effects of gas‒particle mixtures (including CO2, Mg(OH)2 particles, and NH4H2PO4 particles) on methane explosions and provided primary experimental data.  相似文献   

5.
The effectiveness of superfine magnesium hydroxide powders and commercial dry powder in fire suppression were compared in a laboratory-scale, immovable fire suppression apparatus. The investigation focused on their suppression effectiveness under various pressures. It likewise studied the relationship between the powders’ surface structures and their effectiveness on fire suppression. The microcosmic structure of the powders was observed by scanning electron microscope (SEM), while the Thermal Gravity Analysis (TGA) technique was used to analyze the thermal behavior of the superfine magnesium hydroxide powders. By analyzing the results, it could be concluded that the pressure, the particle size, and the microcosmic structure of the powders’ surface mainly decide the capability of the powders to extinguish the fire. Comparing this with commercial dry powders, superfine magnesium hydroxide powders extinguished the fire in less than 10 s.  相似文献   

6.
In order to deeply understand the inhibitory effect of ultrafine water mist containing methane-oxidizing bacteria on methane explosion, a small-sized semi-closed visual experimental platform was built. Five different application mist amounts (0.7 mL, 2.1 mL, 3.5 mL, 4.9 mL, 6.3 mL) of ultrafine water mist containing methane-oxidizing bacteria on 9.5% methane explosion were studied experimentally. Ultrafine water mist was generated by the ultrasonic atomization generator, and mist size was measured by a winner319 laser particle size analyzer. During the methane explosion, a high-frequency pressure sensor collected pressure change data, and a high-speed camera recorded the flame development process. The results indicated that the maximum explosion overpressure (ΔPmax) decreased with time, and the arrival time of the maximum explosion overpressure (ΔPmax) delayed. The appearance time of the “tulip” shaped flame delayed, and the flame propagation speed decreased. The ultrafine water mist and deposition can effectively inhibit the methane explosion. The explosion suppression effect of the second step spraying water mist was better. The improvement of the explosion suppression effect of the ultrafine water mist containing methane-oxidizing bacteria was attributed to the degradation effect of the methane-oxidizing bacteria. Under long-term degradation, methane-oxidizing bacteria in water mist play a role in inhibiting methane explosion.  相似文献   

7.
This paper experimentally investigated the relation between the minimum ignition energy (MIE) of magnesium powders as well as the effect of inert nitrogen (N2) on the MIE. The modified Hartmann vertical-tube apparatus and four kinds of different-sized pure magnesium powders (median particle size, D50; 28.1 μm–89.8 μm) were used in this study. The MIE of the most sensitive magnesium powder was 4 mJ, which was affected by the powder particle size (D50; 28.1 μm). The MIE of magnesium powder increased with an increase in the N2 concentration for the inerting technique. The magnesium dust explosion with an electrostatic discharge of 1000 mJ was suppressed completely at an N2 concentration range of more than 98%. The experimental data presented in this paper will be useful for preventing magnesium dust explosions generated from electrostatic discharges.  相似文献   

8.
Coal dust explosion occurs easily in the coal chemical industry. To ensure safety in industrial production, NaY zeolite was used as carrier modified with Fe ions and combined with ammonium polyphosphate (APP) to prepare a novel composite suppressant for coal dust explosion. The explosion suppression performance of novel APP/NaY–Fe suppressant was investigated by flame propagation inhibition experiments. The results show that Fe ion modification can effectively improve the explosion suppression performance. By increasing content, the explosion suppression performance of the explosion suppressant increases. The maximum explosion pressure Pmax of coal dust drops to 0.13 MPa when 50 wt% explosion suppressants were added, and the coal dust explosion cannot continue to expand. Complete suppression of explosion could be achieved by adding 66 wt% explosion suppressants. Combined with XRD, SEM and TG results, the explosion suppression mechanism was proposed. The novel explosion suppressant has high thermal stability, good dispersity and its explosion suppression components distribute uniformly. It shows good explosion suppression performance by the synergistic effect among explosion-suppression components.  相似文献   

9.
To study the suppression of different porous materials on the explosion of combustible gas, some experiments were implemented. The porous materials were categorized into three kinds, including six subcategories, and the explosion suppression characteristics of the thin iron hoop, one-layer porous materials, two-layer composite porous materials, and three-layer composite porous materials were studied and analyzed. The results show that a rarefaction wave appears in the spherical vessel during the rapid development stage of combustion explosion. Further, the thin iron hoop could enhance the gas explosion intensity. And the explosion intensity suppression effect of the porous materials is obvious, the best effects of one-layer, two-layer and three-layer porous materials are from Fe–Ni 10 mm/40 PPI, Fe–Ni 10 mm/90 PPI + Al2O3 10 mm/30 PPI, and Al2O3 10 mm/50 PPI + Fe–Ni 10 mm/40 PPI + SiC 20 mm/20 PPI, respectively. According to the surface morphology of the porous materials, the anti-sintering ability of the three categories of porous materials follows the order of Al2O3 > SiC > Fe–Ni. Besides, the thickness and pore size of the combined porous material was changed, which has a great influence on the explosion pressure and the explosion intensity.  相似文献   

10.
In this work, the explosion and combustion characteristics of aluminum and some aluminum alloys AlSi7Mg0.6, AlSi10Mg, AlMg5 under powders conditioning were studied. The idea was to compare the combustion of pure aluminum and aluminum alloys. The Minimum Ignition Energy (MIE) and explosion severity ΔPmax and (dP/dt)max which represents the dust explosion parameters were measured for all powders using Hartman tube and 20 L spherical bomb. The particles temperature and flame temperature were determined by using IR pyrometer and spectroscopy respectively. The results showed that pure aluminum was more sensitive and severe than its alloys. MIE were: 4 mJ for pure aluminum, 13–23 mJ for aluminum alloys. For severity parameters, the overpressure ΔPmax were around 7–8 bars with maximum rate of pressure rise at 1170 bar/s for aluminum and 5–7 bars with 250–360 bar/s for alloys. However, it has been observed that flame temperatures were similar for aluminum and alloys and vary around 2800–3300 K as a function of concentration.  相似文献   

11.
Explosibility of micron- and nano-titanium was determined and compared according to explosion severity and likelihood using standard dust explosion equipment. ASTM methods were followed using a Siwek 20-L explosion chamber, MIKE 3 apparatus and BAM oven. The explosibility parameters investigated for both size ranges of titanium include explosion severity (maximum explosion pressure (Pmax) and size-normalized maximum rate of pressure rise (KSt)) and explosion likelihood (minimum explosible concentration (MEC), minimum ignition energy (MIE) and minimum ignition temperature (MIT)). Titanium particle sizes were ?100 mesh (<150 μm), ?325 mesh (<45 μm), ≤20 μm, 150 nm, 60–80 nm, and 40–60 nm. The results show a significant increase in explosion severity as the particle size decreases from ?100 mesh with an apparent plateau being reached at ?325 mesh and ≤20 μm. Micron-size explosion severity could not be compared with that for nano-titanium due to pre-ignition of the nano-powder in the 20-L chamber. The likelihood of an explosion increases significantly as the particle size decreases into the nano range. Nano-titanium is very sensitive and can self-ignite under the appropriate conditions. The explosive properties of the nano-titanium can be suppressed by adding nano-titanium dioxide to the dust mixture. Safety precautions and procedures for the nano-titanium are also discussed.  相似文献   

12.
The explosion characteristic parameters of polyethylene dust were systematically investigated. The variations in the maximum explosion pressure (Pmax), explosion index (Kst), minimum ignition energy (MIE), minimum ignition temperature (MIT), and minimum explosion concentration (MEC) of dust samples with different particle sizes were obtained. Using experimental data, a two-dimensional matrix analysis method was applied to classify the dust explosion severity based on Pmax and Kst. Then, a three-dimensional matrix was used to categorize the dust explosion sensitivity based on three factors: MIE, MIT, and MEC. Finally, a two-dimensional matrix model of dust explosion risk assessment was established considering the severity and sensitivity. The model was used to evaluate the explosion risk of polyethylene dust samples with different particle sizes. It was found that the risk level of dust explosion increased with decreasing particle size, which was consistent with the actual results. The risk assessment method can provide a scientific basis for dust explosion prevention in the production of polyethylene.  相似文献   

13.
For the investigation of vapour explosions, droplet impingement experiments were performed with the binary system Pb–Sn and the pseudo-binary system PbS–Cu2S. The experiments were performed with a melt at 600 °C (Pb–Sn) or 700 °C (PbS–Cu2S) and a water bath at ambient temperature and pressure. A hydrophone and a high-speed camera were used to study the interaction and from this data, the explosion probability and intensity were determined.The explosion probability had a single minimum around 70 wt% Sn, close to the eutectic composition. Moreover, the explosion probability increased approximately linearly with changing composition towards the pure melts, and was similar for pure tin and pure lead. On the other hand, the explosion intensity was comparable for tin and the eutectic alloy while clearly lower for lead. Almost all intermediate alloys had a reduced explosion intensity.Based on the variation in composition, the effects of the liquidus or solidus temperature and the liquidus-solidus gap on the explosion behaviour were also investigated. The explosion probability in both systems increased with increasing liquidus temperature. Also, the maximum explosion intensity in the Pb–Sn system increased with increasing liquidus temperature. Both could be related to easier triggering due to (partial) solidification. On the other hand, the explosion intensity was found to decrease with increasing gap between liquidus and solidus temperature, as was also found in literature. No significant trends for the explosion intensity were found for experiments with PbS–Cu2S.  相似文献   

14.
Risk mitigation in production facilities has been an issue of great interest for decades, especially in activities which represent a serious hazard to human health, environment and industrial plants. Dust explosions are a major hazard in many industrial processes: only in the first part of 2019 (January–June) 34 dust explosions, mainly due to organic powders, occurred worldwide. An explosion may take place whenever there is the presence of combustible dusts, which are frequently generated by activities such as grinding, crushing, conveying and storage. Currently, a relatively expensive experimental test, carried out into a 20-L Siwek apparatus, is used to address the order of magnitude (class) of explosive dust: this piece of information is referred to as the deflagration index, Kst. At the current state, only a few pioneering models have been developed in order to predict the value of the Kst as a function of some relevant properties of the dust: e.g. particle size distribution (PSD), humidity, thermal conductivity, etc‥ Most of these models condense the information about the PSD of a given dust into an average value, referred to as D50. In this work, a kinetic free mathematical model aimed at predicting the deflagration index for organic dusts is presented. This model, unlike the older ones, considers the whole particle size distribution for the computation of the deflagration index. In order to be implemented, only a single experimental Kst value (which works as a reference) and a particle size analysis on the dust are required. The model was validated using the whole granulometric distribution of three different organic powders (fosfomycin, sugar and niacin). In addition, the same estimations were done by considering only the D50 data. It was noticed that, for highly polydispersed dusts, results were less accurate with respect to those obtained using the complete PSD, highlighting the importance of considering a complete granulometric distribution for process safety purposes.  相似文献   

15.
Gas explosion is the leading accident in underground coal mining in China. Using the self-improved 20 L spherical experimental system, the impacts of 8% CO2, ABC powder at various concentrations and mixture of them on the suppression of mine gas explosion were investigated. The results indicate that cooperative synergism exists between ABC powder and CO2. Their combination has a better effect than each of the two components acting alone, especially for the gas of larger concentration. When 0.25 g/L ABC powder was mixed with 8% CO2, the explosion limits were reduced by about 55%, the time to reach the peak explosion pressure was prolonged 3.56 times on average. Meanwhile, the maximum explosion pressure declined on an average of 59.4% and the maximum explosion overpressure rising rate decreased on an average of 91.1%. A combination of 0.20 g/L ABC powder and 8% CO2 completely suppressed 11% gas explosion. The explosion suppression mechanism of CO2 and ABC powder were probed theoretically. CO2 plays a key part in the whole explosion processes, and it can effectively suppress the forward reaction between gas and oxygen. While it is during the middle-later period of explosion processes that ABC powder plays a critical role. The particles decomposed from heated ABC powder such as nitrogen and phosphor will react with free radicals rapidly. Besides, atoms as N, P are capable of participating in chain reaction and reacting with active groups, significantly suppressing the gas explosion.  相似文献   

16.
To explore the inhibitory effects of CF3I and CO2 gas on the explosion pressure and flame propagation characteristics of 9.5% methane, a spherical 20 L experimental explosion device was used to study the effect of the gas explosion suppressants on the maximum explosion pressure, maximum explosion pressure rise rate and flame propagation speed of methane. The results indicated that with a gradual increase in the volume fraction of the gas explosion suppressant, the maximum explosion pressure of methane and maximum explosion pressure rise rate gradually decreased, and the time taken to reach the maximum explosion pressure and maximum explosion pressure rise rate was gradually delayed. At the same time, the flame propagation speed gradually decreased. Additionally, the time taken for the flame to reach the edge of the window and the time taken for a crack as well as a cellular structure to appear on the flame surface was gradually delayed. The fluid dynamics uncertainty was suppressed. The explosion pressure and flame propagation processes were markedly suppressed, but the flame buoyancy instability was gradually enhanced. By comparing the effects of the two gas explosion suppressants on the pressure and flame propagation characteristics, it was found that at the same volume fraction, trifluoroiodomethane was significantly better than carbon dioxide in suppressing the explosion of methane. By comparing the reduction rates of the characteristic methane explosion parameters at a volume fraction of 9.5%, it was observed that the inhibitory effect of 4% trifluoroiodomethane on the maximum explosion pressure was approximately 4.6 times that of the same amount of carbon dioxide, and the inhibitory effect of 4% trifluoroiodomethane on the maximum explosion pressure rise rate and flame propagation speed was approximately 2.7 times that of the same amount of carbon dioxide. The addition of 0.5%–1.5% trifluoromethane to 4% and 8% carbon dioxide can improve the explosion suppression efficiency of carbon dioxide. This enhancing phenomenon is a comprehensive manifestation of the oxygen-decreasing effect of carbon dioxide and the trifluoroiodomethane-related endothermic effect and reduction in key free radicals.  相似文献   

17.
In order to prevent dust explosions due to electrostatic discharges (ESD), this paper reports the minimum ignition energy (MIE) of aluminum powders in the air and the effective nitrogen (N2) concentration for the inert technique. The Hartman vertical-tube apparatus and five kinds of different sized pure aluminum powders (median particle size, D50; 8.53 μm–51.2 μm) were used in this study. The statistic minimum ignition energy (MIEs) of the most sensitive aluminum powder used in this study was 5 mJ, which was affected by the powder particle size (D50; 8.53 μm). In the case of aluminum powder, the inerting effects of N2 were quite different from the polymer powders. The MIE of aluminum powder barely changed until the N2 concentration was 89% in comparison with that of the normal air. When the N2 concentration was 90%, the MIE of aluminum powders suddenly exceeded 1000 mJ, which does not occur easily with ESD in the industrial process.  相似文献   

18.
To overcome the shortcomings of phosphorus-containing compounds (PCCs, not widely used) in fire suppression, the dry water powder containing phosphoric acid was analyzed for a new fire suppressant (SiO2-P). First, the fine conditions (solid-to-liquid ratio, stirring time and stirring speed) were determined to prepare the new powder. The particle size distributions and XPS of SiO2-P powder were analyzed. The TG tests were conducted to study the decomposition of powder, and there was a major decomposition peak. Second, the extinguishing time of SiO2-P powder was tested, which showed that the SiO2-P powder containing phosphorus species could significantly improve the fire suppression ability. In addition, the kinetic parameters of powder decomposition reaction were determined by genetic algorithm based on TG results. Last, based on the decomposition products and kinetic parameters, the burning velocity and mass fraction of free radicals of CH4/air flame with SiO2-P powder addition were studied theoretically. The results indicated that SiO2-P powder had great ability of reducing the burning velocity and scavenging free radicals. Furthermore, the suppression effects were analyzed, which indicated that the cooperation of H2O and P suppression effect dominated the suppression mechanism and resulted in the good suppression efficiency.  相似文献   

19.
Dust explosions continue to pose a serious threat to the process industries handling combustible powders. According to a review carried out by the Chemical Safety Board (CSB) in 2006, 281 dust explosions were reported between 1980 and 2005 in the USA, killing 119 workers and injuring 718. Metal dusts were involved in 20% of these incidents. Metal dust deflagrations have also been regularly reported in Europe, China and Japan.The term “metal dusts” encompasses a large family of materials with diverse ignitability and explosibility properties. Compared to organic fuels, metal dusts such as aluminum or magnesium exhibit higher flame temperature (Tf), maximum explosion pressure (Pmax), deflagration index (KSt), and flame speed (Sf), making mitigation more challenging. However, technological advances have increased the efficiency of active explosion protection systems drastically, so the mitigation of metal dust deflagrations has now become possible.This paper provides an overview of metal dust deflagration suppression tests. Recent experiments performed in a 4.4 m3 vessel have shown that aluminum dust deflagrations can be effectively suppressed at a large scale. It further demonstrates that metal dust deflagrations can be managed safely if the hazard is well understood.  相似文献   

20.
为改善普通碳酸氢钠干粉灭火剂(BC干粉)抑制食用油火时抗复燃性较差的不足,选择聚磷酸铵、溴化钾和一水合草酸钾作为添加剂,与普通BC干粉灭火剂混合配制成复合干粉灭火剂。通过全尺度模拟试验研究各种复合粉体对食用油火的灭火效果及其抗复燃性能。结果证明,普通BC干粉与一水合草酸钾复配而成的复合粉体针对食用油火的灭火效果和抗复燃性能在几种粉体中最佳。根据试验数据和各粉体的理化特性,对4种粉体的灭火效果差异作了详细的分析和讨论。  相似文献   

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