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1.
The explosion characteristic parameters of polyethylene dust were systematically investigated. The variations in the maximum explosion pressure (Pmax), explosion index (Kst), minimum ignition energy (MIE), minimum ignition temperature (MIT), and minimum explosion concentration (MEC) of dust samples with different particle sizes were obtained. Using experimental data, a two-dimensional matrix analysis method was applied to classify the dust explosion severity based on Pmax and Kst. Then, a three-dimensional matrix was used to categorize the dust explosion sensitivity based on three factors: MIE, MIT, and MEC. Finally, a two-dimensional matrix model of dust explosion risk assessment was established considering the severity and sensitivity. The model was used to evaluate the explosion risk of polyethylene dust samples with different particle sizes. It was found that the risk level of dust explosion increased with decreasing particle size, which was consistent with the actual results. The risk assessment method can provide a scientific basis for dust explosion prevention in the production of polyethylene.  相似文献   

2.
The current research is aimed at investigating the explosion behavior of hazardous materials in relation to aspects of particulate size. The materials of study are flocculent (fibrous) polyamide 6.6 (nylon) and polyester (polyethylene terephthalate). These materials may be termed nontraditional dusts due to their cylindrical shape which necessitates consideration of both particle diameter and length. The experimental work undertaken is divided into two main parts. The first deals with the determination of deflagration parameters for polyamide 6.6 (dtex 3.3) for different lengths: 0.3 mm, 0.5 mm, 0.75 mm, 0.9 mm and 1 mm; the second involves a study of the deflagration behavior of polyester and polyamide 6.6 samples, each having a length of 0.5 mm and two different values of dtex, namely 1.7 and 3.3. (Dtex or decitex is a unit of measure for the linear density of fibers. It is equivalent to the mass in grams per 10,000 m of a single filament, and can be converted to a particle diameter.) The explosibility parameters investigated for both flocculent materials include maximum explosion pressure (Pmax), size-normalized maximum rate of pressure rise (KSt), minimum explosible concentration (MEC), minimum ignition energy (MIE) and minimum ignition temperature (MIT). ASTM protocols were followed using standard dust explosibility test equipment (Siwek 20-L explosion chamber, MIKE 3 apparatus and BAM oven). Both qualitative and quantitative analyses were undertaken as indicated by the following examples. Qualitative observation of the post-explosion residue for polyamide 6.6 indicated a complex interwoven structure, whereas the polyester residue showed a shiny, melt-type appearance. Quantitatively, the highest values of Pmax and KSt were obtained at the shortest length and finest dtex for a given material. For a given length, polyester displayed a greater difference in Pmax and KSt at different values of dtex than polyamide 6.6. Long ignition delay times were observed in the BAM oven (MIT measurements) for polyester, and video framing of explosions in the MIKE 3 apparatus (MIE measurements) enabled observation of secondary ignitions caused by flame propagation after the initial ignition occurring at the spark electrodes.  相似文献   

3.
An experimental program has been undertaken to investigate the explosibility of selected organic dusts. The work is part of a larger research project aimed at examination of a category of combustible dusts known as marginally explosible. These are materials that appear to explode in laboratory-scale test chambers, but which may not produce appreciable overpressures and rates of pressure rise in intermediate-scale chambers. Recent work by other researchers has also demonstrated that for some materials, the reverse occurs – i.e., values of explosion parameters are higher in a 1-m3 chamber than one with a volume of 20 L. Uncertainties can therefore arise in the design of dust explosion risk reduction measures.The following materials were tested in the current work: niacin, lycopodium and polyethylene, all of which are well-known to be combustible and which cover a relatively wide range of explosion consequence severity. The concept of marginal explosibility was incorporated by testing both fine and coarse fractions of polyethylene. Experiments were conducted at Dalhousie University using the following equipment: (i) Siwek 20-L explosion chamber for determination of maximum explosion pressure (Pmax), volume-normalized maximum rate of pressure rise (KSt), and minimum explosible concentration (MEC), (ii) MIKE 3 apparatus for determination of minimum ignition energy (MIE), and (iii) BAM oven for determination of minimum ignition temperature (MIT). Testing was also conducted at Fauske & Associates, LLC using a 1-m3 explosion chamber for determination of Pmax, KSt and MEC. All equipment were calibrated against reference dusts, and relevant ASTM methodologies were followed in all tests.The explosion data followed known trends in accordance with relevant physical and chemical phenomena. For example, Pmax and KSt values for the fine sample of polyethylene were higher than those for the coarse sample because of the decrease in particle size. MEC values for all samples were comparable in both the 20-L and 1-m3 chambers. Pmax and KSt values compared favorably in the different size vessels except for the coarse polyethylene sample. In this case, KSt determined in a volume of 1 m3 was significantly higher than the value from 20-L testing. The fact that the 20-L KSt was low (23 bar m/s) does not indicate marginal explosibility of the coarse polyethylene. This sample is clearly explosible as evidenced by the measured values of MEC, MIE, MIT, and 1-m3 KSt (at both 550 and 600 ms ignition delay times).  相似文献   

4.
To prevent high density polyethylene (HDPE) dust explosions, this study evaluated HDPE's explosive sensitivity characteristics, and comparatively examined two inert dust types (CaCO3 and NaHCO3) to mitigate the explosive sensitivity of HDPE dust. In the serials of experiments, the 1.2 L Hartmann tube and Godbert-Greenwald furnace were used respectively to measure the minimum ignition energy (MIE) and minimum ignition temperature (MIT) of HDPE dust. The findings demonstrated that the MIE and MIT of HDPE are 56.8 mJ and 320 °C under the most sensitive situation. Second, both CaCO3 and NaHCO3 can inhibit the explosive sensitivity of HDPE with the variation of several parameters (i.e., quality percentage and particle sizes). Specially, as the quality percentage of 38–48 μm NaHCO3 come to 70%, the HDPE/NaHCO3 will not be explosive. Finally, NaHCO3 had a better inerting effect than CaCO3 in the reduction of explosive sensitivity of HDPE.  相似文献   

5.
Wood products are easy to produce dust in the production and processing process, and have a serious explosion risk. In order to improve the safety of wood products production, the inhibiting effects of magnesium hydroxide (MTH), SiO2, melamine polyphosphate (MPP) on the minimum ignition energy (MIE) and minimum ignition temperature (MIT) of wood dust were experimentally studied. The results showed that the inhibiting effects of inhibitors on the MIE of wood dust show the order of MPP > SiO2>MTH. The order of the inhibiting effects on the MIT of wood dust was MPP > MTH > SiO2. When 10% MPP was added to wood dust, the time when the flame appears (Tappear) and the time when the flame reaches the top of the glass tube (Ttop) obviously rose to 80, 140 ms. Therefore, MPP had the best inhibiting effect on the ignition sensitivity of wood dust.According to thermogravimetry (TG), differential scanning calorimetry (DSC) tests, the introduction of MPP leaded to lower maximum mass loss rate (MMLR), higher temperature corresponding to mass loss of 90% (T0.1), residual mass and heat absorption. In addition, thermogravimetric analysis/infrared spectrometry (TG-IR) results showed that MPP produced H2O (g) and NH3 (g) during the thermal decomposition process, which diluted the oxygen.  相似文献   

6.
The knowledge of the ignition behavior of dust–air mixtures due to electrical sparks (MIE, Minimum Ignition Energy) and hot surfaces (MIT, Minimum Ignition Temperature) is important for risk assessments in chemical production plants. The ignition behavior determines the extent and hence the cost of preventive protection measures.This paper describes the use of the minimum ignition energy and minimum ignition temperature as very important safety indexes in practice.  相似文献   

7.
Explosibility of micron- and nano-titanium was determined and compared according to explosion severity and likelihood using standard dust explosion equipment. ASTM methods were followed using a Siwek 20-L explosion chamber, MIKE 3 apparatus and BAM oven. The explosibility parameters investigated for both size ranges of titanium include explosion severity (maximum explosion pressure (Pmax) and size-normalized maximum rate of pressure rise (KSt)) and explosion likelihood (minimum explosible concentration (MEC), minimum ignition energy (MIE) and minimum ignition temperature (MIT)). Titanium particle sizes were ?100 mesh (<150 μm), ?325 mesh (<45 μm), ≤20 μm, 150 nm, 60–80 nm, and 40–60 nm. The results show a significant increase in explosion severity as the particle size decreases from ?100 mesh with an apparent plateau being reached at ?325 mesh and ≤20 μm. Micron-size explosion severity could not be compared with that for nano-titanium due to pre-ignition of the nano-powder in the 20-L chamber. The likelihood of an explosion increases significantly as the particle size decreases into the nano range. Nano-titanium is very sensitive and can self-ignite under the appropriate conditions. The explosive properties of the nano-titanium can be suppressed by adding nano-titanium dioxide to the dust mixture. Safety precautions and procedures for the nano-titanium are also discussed.  相似文献   

8.
Most industrial powder processes handle mixtures of various flammable powders. Consequently, hazard evaluation leads to a reduction of the disaster damage that arises from dust explosions. Determining the minimum ignition energy (MIE) of flammable mixtures is critical for identifying possibility of accidental hazard in industry. The aim of this work is to measure the critical ignition energy of different kinds of pure dusts with various particle sizes as well as mixtures thereof.The results show that even the addition of a modest amount of a highly flammable powder to a less combustible powder has a significant impact on the MIE. The MIE varies considerably when the fraction of the highly flammable powder exceeds 20%. For dust mixtures consisting of combustible dusts, the relationship between the ignition energy of the mixture and the minimum ignition energy of the components follows the so-called harmonic model based upon the volume fraction of the pure dusts in the mixture. This correlation provides results which show satisfactory agreement with the experimental values.  相似文献   

9.
In this study, the dependence of minimum ignition energies (MIE) on ignition geometry, ignition source radius and mixture composition is investigated numerically for methane/air and iso-octane/air mixtures. Methane and iso-octane are both important hydrocarbon fuels, but differ strongly with respect to their Lewis numbers. Lean iso-octane air mixtures have particularly large Lewis numbers. The results show that within the flammability limits, the MIE for both mixtures stays almost constant, and increases rapidly at the limits. The MIEs for both fuels are also similar within the flammability limits. Furthermore, the MIEs of iso-octane/air mixtures with a small spherical ignition source increase rapidly for lean mixtures. Here the Lewis number is above unity, and thus, the flame may quench because of flame curvature effects. The observations show a distinct difference between ignition and flame propagation for iso-octane. The minimum energy required for initiating a successful flame propagation can be considerably higher than that required for initiating an ignition in the ignition volume. For iso-octane with a small spherical ignition source, this effect was observed at all equivalence ratios. For iso-octane with cylindrical ignition sources, the phenomenon appeared at lower equivalence ratios only, where the mixture's Lewis number is large. For methane fuel, the effect was negligible. The results highlight the significance of molecular transport properties on the decision whether or not an ignitable mixture can evolve into a propagating flame.  相似文献   

10.
针对某不饱和聚酯树脂钮扣厂在除尘设备维修过程中发生的粉尘爆炸事故,探究静电引起此次事故的可能性并提出防护措施。通过实验测定不饱和聚酯树脂钮扣粉尘的爆炸特性参数,进而确定其静电爆炸敏感性。结果发现:不饱和聚酯树脂钮扣粉尘云最小点火能MIE为4~10 mJ、最低着火温度MIT为480 ℃、粉尘层最低着火温度LIT>400 ℃。表明,此粉尘属易燃粉尘,其粉尘爆炸敏感度极高,被静电火花点燃的可能性极大,在生产过程中,应采取静电防护措施。  相似文献   

11.
In the last decade, the use of renewable resources has increased significantly in order to reduce the energetic dependence on fossil fuels, as they have an important contribution to the global warning and greenhouse gasses effect. Because of that, research on biofuels has been increased in the last years as its characteristics of use match those of the conventional fuel's: solid biomass can be used instead of coals, and biodiesel could replace diesel. Research on solid biomass ignition properties has been considerably developed because of the amount of industrial accidents related to the treatment and use of solid biomass (self-ignition, dust explosions, etc.). On the other hand, thermogravimetric analysis (TGA) is becoming and important characterization technique as it can be used to determine a wide spectrum of properties, such as kinetics, composition, proximate analysis, etc. This research aims to combine thermal analysis and ignition properties, by using the TGA to obtain the elemental composition of lignocellulosic biomass and compare those results to Minimum Ignition Energy (MIE) values test output, so a relation between composition and MIE can be found.To achieve this aim, biomass samples from different origins have been used: oil palm wastes (empty fruit bunches, mesocarp fiber and palm kernel shell), agricultural wastes (straw chops) and forestry wastes (wood chips and wood powder). Also, raw materials and torrefied biomass were compared. The hemicellulose/cellulose ratio was calculated and compared to different flammability properties, finding out that the greater the ratio and the lower the onset temperature (temperature at which the pyrolysis reaction accelerates), the lower was the minimum ignition energy. From this basis it was possible to define “tendency areas” that grouped the samples whose MIE values were similar. Three tendency areas were found: high minimum ignition energy, medium minimum ignition energy, and low ignition energy.  相似文献   

12.
Explosion characteristics of micron- and nano-size magnesium powders were determined using CSIR-CBRI 20-L Sphere, Hartmann apparatus and Godbert-Greenwald furnace to study influence of particle size reduction to nano-range on these. The explosion parameters investigated are: maximum explosion pressure (Pmax), maximum rate of pressure-rise (dP/dt)max, dust explosibility index (KSt), minimum explosible concentration (MEC), minimum ignition energy (MIE), minimum ignition temperature (MIT), limiting oxygen concentration (LOC) and effect of reduced oxygen level on explosion severity. Magnesium particle sizes are: 125, 74, 38, 22, 10 and 1 μm; and 400, 200, 150, 100, 50 and 30 nm. Experimental results indicate significant increase in explosion severity (Pmax: 7–14 bar, KSt: 98–510 bar·m/s) as particle size decreases from 125 to 1 μm, it is maximum for 400 nm (Pmax: 14.6 bar, KSt: 528 bar·m/s) and decreases with further decrease of particle size to nano-range 200–30 nm (Pmax: 12.4–9.4 bar, KSt: 460–262 bar·m/s) as it is affected by agglomeration of nano-particles. MEC decreases from 160 to 30 g/m3 on decreasing particle size from 125 to 1 μm, its value is 30 g/m3 for 400 and 200 nm and 20 g/m3 for further decrease in nano-range (150–30 nm). MIE reduces from 120 to 2 mJ on decreasing the particle size from 125 to 1 μm, its value is 1 mJ for 400, 200, 150 nm size and <1 mJ for 50 and 30 nm. Minimum ignition temperature is 600 °C for 125 μm magnesium, it varies between 570 and 450 °C for sizes 38–1 μm and 400–350 °C for size range 400–30 nm. Magnesium powders in nano-range (30–200 nm) explode less violently than micron-range powder. However, likelihood of explosion increases significantly for nano-range magnesium. LOC is 5% for magnesium size range 125–38 μm, 4% for 22–1 μm, 3% for 400 nm, 4% for 200, 150 and 100 nm, and 5% for 50 and 30 nm. Reduction in oxygen levels to 9% results in decrease in Pmax and KSt by a factor of 2–3 and 4–5, respectively, for micron as well as nano-sizes. The experimental data presented will be useful for industries producing or handling similar size range micron- and nano-magnesium in order to evaluate explosibility of their magnesium powders and propose/design adequate safety measures.  相似文献   

13.
Quantifying the risk of accidental ignition of flammable mixtures is extremely important in industry and aviation safety. The concept of a minimum ignition energy (MIE), obtained using a capacitive spark discharge ignition source, has traditionally formed the basis for determining the hazard posed by fuels. While extensive tabulations of historical MIE data exist, there has been little work done on ignition of realistic industrial and aviation fuels, such as gasoline or kerosene. In the current work, spark ignition tests are performed in a gaseous kerosene–air mixture with a liquid fuel temperature of 60 °C and a fixed spark gap of 3.3 mm. The required ignition energy was examined, and a range of spark energies over which there is a probability of ignition is identified and compared with previous test results in Jet A (aviation kerosene). The kerosene results are also compared with ignition test results obtained in previous work for traditional hydrogen-based surrogate mixtures used in safety testing as well as two hexane–air mixtures. Additionally, the statistical nature of spark ignition is discussed.  相似文献   

14.
In order to prevent dust explosions due to electrostatic discharges (ESD), this paper reports the minimum ignition energy (MIE) of aluminum powders in the air and the effective nitrogen (N2) concentration for the inert technique. The Hartman vertical-tube apparatus and five kinds of different sized pure aluminum powders (median particle size, D50; 8.53 μm–51.2 μm) were used in this study. The statistic minimum ignition energy (MIEs) of the most sensitive aluminum powder used in this study was 5 mJ, which was affected by the powder particle size (D50; 8.53 μm). In the case of aluminum powder, the inerting effects of N2 were quite different from the polymer powders. The MIE of aluminum powder barely changed until the N2 concentration was 89% in comparison with that of the normal air. When the N2 concentration was 90%, the MIE of aluminum powders suddenly exceeded 1000 mJ, which does not occur easily with ESD in the industrial process.  相似文献   

15.
6氨基青霉烷酸(6-APA)是生产阿莫西林的重要中间体,在生产过程的离心机分离及干燥等环节存在粉体燃烧爆炸的危险。利用Hartmann管式粉尘最小点火能测试装置,研究6-APA干粉状态及丙酮存在环境粉体最小点火能变化规律。实验结果表明,6-APA粉体在分散质量为0.6g时,最小点火能为14mJ,参照VDI2263的规定,属于一般着火敏感性粉尘。向粉体中加入丙酮溶剂模拟实际生产环境,实验结果显示粉尘云最小点火能下降明显,且混合物着火能力增强。质量为1g的6-APA粉体与0.5mL丙酮溶剂配比条件下,混合物分散质量为0.6g时,最小点火能为6mJ,在此环境中混合粉体属于特别着火敏感性粉尘。实验结果阐明了6-APA在丙酮存在环境条件下混合粉体燃烧的爆炸危险性,为采取相应的爆炸防护措施提供了实验依据。  相似文献   

16.
为研究超细聚苯乙烯微球粉体的燃爆特性,通过粉尘层最低着火温度测试装置、MIE-D1.2最小点火能测试装置、20 L球形爆炸测试装置,对其最低着火温度、最大爆炸压力、最小点火能量(MIE)等爆炸特性参数进行测定,探讨了加热温度、点火延滞时间、粉尘质量浓度、粉尘粒径对粉体燃爆特性的影响。结果表明:超细聚苯乙烯微球粉尘层在350℃左右时会发生无焰燃烧,且加热温度越高,粉体粒径越小,粉尘层发生着火时所需的时间越短;当粉体质量浓度为250 g/m3时,最大爆炸压力达到0.65 MPa,质量浓度为500 g/m3时,最大爆炸压力的上升速率达90 MPa/s以上;随点火延滞时间增加,最小点火能表现出先缓慢减小再急剧增大的规律;随粉尘质量浓度增加,最小点火能逐渐降低,当粉尘质量浓度超过500g/m3后逐渐趋于稳定。  相似文献   

17.
Powdery materials such as metallic or polymer powders play a considerable role in many industrial processes. Their use requires the introduction of preventive safeguard to control the plants safety. The mitigation of an explosion hazard, according to the ATEX 137 Directive (1999/92/EU), requires, among other things, the assessment of the dust ignition sensitivity. PRISME laboratory (University of Orléans) has developed an experimental set-up and methodology, using the Langlie test, for the quick determination of the explosion sensitivity of dusts. This method requires only 20 shots and ignition sensitivity is evaluated through the E50 (energy with an ignition probability of 0.5). A Hartmann tube, with a volume of 1.3 l, was designed and built. Many results on the energy ignition thresholds of partially oxidised aluminium were obtained using this experimental device (Baudry, 2007) and compared to literature. E50 evolution is the same as MIE but their respective values are different and MIE is lower than E50 however the link between E50 and MIE has not been elucidated.In this paper, the Langlie method is explained in detail for the determination of the parameters (mean value E50 and standard deviation σ) of the associated statistic law. The ignition probability versus applied energy is firstly measured for Lycopodium in order to validate the method. A comparison between the normal and the lognormal law was achieved and the best fit was obtained with the lognormal law.In a second part, the Langlie test was performed on different dusts such as aluminium, cornstarch, lycopodium, coal, and PA12 in order to determine E50 and σ for each dust. The energies E05 and E10 corresponding respectively to an ignition probability of 0.05 and 0.1 are determined with the lognormal law and compared to MIE find in literature. E05 and E10 values of ignition energy were found to be very close and were in good agreement with MIE in the literature.  相似文献   

18.
In this study, a physical model of the dust cloud ignition process is developed for both cylindrical coordinates with a straight-line shaped ignition source and spherical coordinates with a point shaped ignition source. Using this model, a numerical algorithm for the calculation of the minimum ignition energy (MIE) is established and validated. This algorithm can evaluate MIEs of dusts and their mixtures with different dust concentrations and particle sizes. Although the average calculated cylindrical MIE (MIEcylindrical) of the studied dusts only amounts to 63.9% of the average experimental MIE value due to reasons including high idealization of the numerical model and possible energy losses in the experimental tests, the algorithm with cylindrical coordinates correctly predicts the experimental MIE variation trends against particle diameter and dust concentration. There is a power function relationship between the MIE and particle diameter of the type MIE ∝ dpk with k being approximately 2 for cylindrical coordinates and 3 for spherical coordinates. Moreover, as dust concentration increases MIE(conc) first drops because of the decreasing average distance between particles and, at fuel-lean concentrations the increasing dust cloud combustion heat; however, after the dust concentration rises beyond a certain value, MIE(conc) starts to increase as a result of the increasingly significant heat sink effect from the particles and, at fuel-rich concentrations the no longer increasing dust cloud combustion heat.  相似文献   

19.
An analysis was completed of the hazards and risks of hydrogen, compared to the traditional fuel sources of gasoline and natural gas (methane). The study was based entirely on the physical properties of these fuels, and not on any process used to store and extract the energy. The study was motivated by the increased interest in hydrogen as a fuel source for automobiles.The results show that, for flammability hazards, hydrogen has an increased flammability range, a lower ignition energy and a higher deflagration index. For both gasoline and natural gas (methane) the heat of combustion is higher (on a mole basis). Thus, hydrogen has a somewhat higher flammability hazard.The risk is based on probability and consequence. The probability of a fire or explosion is based on the flammability range, the auto-ignition temperature and the minimum ignition energy. In this case, hydrogen has a larger flammability zone and a lower minimum ignition energy—thus the probability of a fire or explosion is higher. The consequence of a fire or explosion is based on the heat of combustion, the maximum pressure during combustion, and the deflagration index. Hydrogen has an increased consequence due to the large value of the deflagration index while gasoline and natural gas (methane) have a higher heat of combustion. Thus, based on physical properties alone, hydrogen poses an increase risk, primarily due to the increased probability of ignition.This study was unable to assess the effects of the increased buoyancy of hydrogen—which might change the probability depending on the actual physical situation.A complete hazard and risk analysis must be completed once the actual equipment for hydrogen storage and energy extraction is specified. This paper discusses the required procedure.  相似文献   

20.
The minimum ignition energy (MIE) is an important property for designing safety standards and understanding the ignition process of combustible mixtures. The minimum ignition energy (MIE) of gaseous epoxypropane/air mixtures is measured using capacitive spark discharge. The effect of humidity on MIE is studied. It is shown that the MIE is not constant when the relative humidity increases from 40% to 88% at room temperature. The relative humidity has no significant influence on the MIE of gaseous epoxypropane/air mixtures at the lower volume fraction of gaseous epoxypropane in air. But, it has significant influence on that at the higher volume fraction. The MIEs of gaseous epoxypropane/air mixtures vary with the fraction of gaseous epoxypropane in air and the humidity. The lowest value of MIE (0.12 mJ) of gaseous epoxypropane/air mixtures is reached at around 10% in the examined ranges of the concentrations for the humidity 40%. The lowest values of MIE (0.1 mJ) of the mixtures are reached also at around 10% in the examined ranges of the concentrations for the humidity 66% and 88% respectively.  相似文献   

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