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1.
OCI Nitrogen wants to gain knowledge of (leading) indicators regarding the process safety performance of their ammonia production process. This paper answers the question whether indicators can be derived from the barrier system status to provide information about the development and likelihood of the major accident processes in the ammonia production process.The accident processes are visualized as scenarios in bowties. This research focuses on the status of the preventive barriers on the left-hand side of the bowtie. Both the quality – expressed in reliability/availability and effectiveness – and the activation of the barrier system give an indication of the development of the accident scenarios and the likelihood of the central event. This likelihood is calculated as a loss of risk reduction compared to the original design. The calculation results in an indicator called “preventive barrier indicator”, which should initiate further action. Based on an example, it is demonstrated which actions should be taken and what their urgency is. 相似文献
2.
Many incidents have helped to define and develop process safety. Each has provided valuable learning opportunities. However, it is even more important to identify insights that can be obtained from an analysis of a large set of incidents that represents those that typically occur. This larger picture illuminates trends and commonalities and provides learning opportunities that are even more important than the causes of any one individual incident.The Chemical Safety Board has published the results of over 60 investigations of process safety incidents. These data have been analyzed to identify commonalities and trends so that measures to help protect against future incidents can be developed. Recommendations are made to address key issues identified. 相似文献
3.
Process facilities handling hazardous chemicals in large quantities and elevated operating conditions of temperature/pressure are attractive targets to external attacks. The possibility of an external attack on a critical installation, performed with an intention of triggering escalation of primary incidents into secondary and tertiary incidents, thereby increasing the severity of consequences needs to be effectively analysed. A prominent Petrochemical Industry located in Kerala, India was identified for studying the possibility of a deliberately induced domino effect. In this study, a dedicated Bayesian network is developed to model the domino propagation sequence in the chemical storage area of the industry, and to estimate the domino probabilities at different levels. This method has the advantage of accurately quantifying domino occurrence probabilities and identifying possible higher levels of escalations. Moreover, the combined effect from multiple units can be modelled easily and new information can be added into the model as evidences to update the probabilities. Phast (Process hazard analysis) software is used for consequence modelling to determine the impact zones of the identified primary and secondary incidents. The results of the case study show that such analyses can greatly benefit green field and brown field projects in determining the appropriate safety and security measures to be implemented or strengthened so as to reduce its attractiveness to external threat agents. 相似文献
4.
城市小康社会安全指标体系设计 总被引:7,自引:1,他引:6
城市安全是我国小康社会安全的关键和重要组成部分,科学地设计城市小康社会的安全指标体系,对于定量地分析和认识城市安全的状况,科学地评价安全的社会价值有着现实的意义.笔者首先提出了安全小康社会的概念及其发展目标的体系和原则;然后结合我国的政府管理部门需要,定义了城市安全的12大领域,并设计了指标体系,包括社会稳定、社会治安、公共场所安全、公共卫生、交通安全、生产安全、食品安全、减灾防灾、人口安全、环境安全、能源安全及宏观综合.每个具体指标都是在研究该安全领域具体现状的基础上,经过分析影响其安全状况的重要因素设计而成的.城市小康社会安全指标体系能够应用于评价城市的总体安全状况. 相似文献
5.
Process safety incidents can result in injuries, fatalities, environmental impacts, facility damage, downtime & lost production, as well as impacts on a company's and industry's reputation. This study is focused on an analysis of the most commonly reported contributing factors to process safety incidents in the US chemical manufacturing industry. The database for the study contained 79 incidents from 2010 to 2019, partly investigated by the Chemical Safety Board (CSB). To be included in the study, the CSB archive of incident investigations were parsed to include only incidents which occurred at a company classified as 325 in the North American Industry Classification System (NAICS), assigned to businesses that participate in chemical manufacturing. For each incident, all of the identified contributing factors were catalogued in the database. From this list of identified contributing factors, it was possible to name the ‘top three’ contributing factors. The top three contributing factors cited for the chemical manufacturing industry were found to be: design; preventive maintenance; and safeguards, controls & layers of protection. The relationship between these top contributing factors and the most common OSHA citations was investigated as well. The investigation and citation history for NAICS 325 companies in the Occupational Safety & Health Administration (OSHA) citations database was then analysed to assess whether there was any overlap between the top reported contributing factors to process safety events and the top OSHA citations recorded for the industry. A database consisting of the inspection and citation history for the chemical manufacturing industry identified by NAICS code 325 was assembled for inspections occurring between 2010 and 2020 (August). The analysis of the citation history for the chemical manufacturing industry specifically, identified that the list of the top contributing factors to process safety incidents overlapped with the most common OSHA violations. This finding is relevant to industry stakeholders who are considering how to strategically invest resources for achieving maximum benefit – reducing process safety risk and simultaneously improving OSHA citation history. 相似文献
6.
In Taiwan, process safety accidents often occur despite the prior implementation of process hazard analysis (PHA). One of the main reasons for this is the poor quality of the PHA process; with the main hazards not being properly identified, or properly controlled. Accordingly, based on the findings of 86 process safety management (PSM) audits, dozens of post-accident site resumption review meetings, and hundreds of PSM review sessions, this study examines the main deficiencies of management practice and PHA implementation in Taiwan, and presents several recommendations for improved PHA assessment techniques and procedures. The study additionally examines the feasibility for using PSM-related information, such as process safety information and process incident information, as a tool for further enhancing the PHA quality. Overall, the study suggests that, in addition to following the basic rules of PHA and requirements of OSHA (1992),management in Taiwan should also provide training in the enhanced assessment techniques proposed herein and take active steps to incorporate PSM information into the PHA framework in order to improve the general quality of PHA and reduce the likelihood of process safety accidents accordingly. 相似文献
7.
A dispersion model validation study is presented for atmospheric releases of dense-phase carbon dioxide (CO2). Predictions from an integral model and two different Computational Fluid Dynamics (CFD) models are compared to data from field-scale experiments conducted by INERIS, as part of the EU-funded CO2PipeHaz project.The experiments studied consist of a 2 m3 vessel fitted with a short pipe, from which CO2 was discharged into the atmosphere through either a 6 mm or 25 mm diameter orifice. Comparisons are made to measured temperatures and concentrations in the multi-phase CO2 jets.The integral dispersion model tested is DNV Phast and the two CFD models are ANSYS-CFX and a research and development version of FLACS, both of which adopt a Lagrangian particle-tracking approach to simulate the sublimating solid CO2 particles in the jet. Source conditions for the CFD models are taken from a sophisticated near-field CFD model developed by the University of Leeds that simulates the multi-phase, compressible flow in the expansion region of the CO2 jet, close to the orifice.Overall, the predicted concentrations from the various models are found to be in reasonable agreement with the measurements, but generally in poorer agreement than has been reported previously for similar dispersion models in other dense-phase CO2 release experiments. The ANSYS-CFX model is shown to be sensitive to the way in which the source conditions are prescribed, while FLACS shows some sensitivity to the solid CO2 particle size. Difficulties in interpreting the results from one of the tests, which featured some time-varying phenomena, are also discussed.The study provides useful insight into the coupling of near- and far-field dispersion models, and the strengths and weaknesses of different modelling approaches. These findings contribute to the assessment of potential hazards presented by Carbon Capture and Storage (CCS) infrastructure. 相似文献
8.
Young practicing chemical engineers must be able to operate safely in an industrial setting. Therefore, chemical process safety education is essential for undergraduate chemical engineers and ABET (the University Accreditation Board) supports this initiative by requiring that university graduates understand the hazards associated with chemical processes. One way to understand the hazards associated with processes is to conduct a process hazard analysis. This analysis can be conducted in an experiential learning environment by collaborating with an industrial partner or by utilizing facilities on the university campus. In this environment students are able to see and interact with the processes under normal operating conditions. Utilizing industrial or research mentors allows students to receive formative feedback as they analyze the process. In addition, these process hazard analyses require students to practice “soft skills” such as teamwork, problem solving, and oral and written communication which are essential work place skills. This paper reviews teaching hazard analysis methods to chemical engineering students at the undergraduate and graduate levels. Covered are examples of how students are introduced to the checklist and bowtie analysis methods, and the conduction of a HAZOP. Examples of the different resources that can be utilized are described. Ultimately, from these experiences, students are more prepared to enter the chemical process industries with first-hand knowledge of how to conduct various hazard analyses before reaching their place of employment. 相似文献
9.
It is indeed an honour to be invited to contribute the inaugural Trevor Kletz & Sam Mannan Guest Perspective on Process Safety. Unfortunately I did not ever meet Trevor, though I worked at a plant he was a design consultant on, but I worked with Sam for several years, together focused on how we could improve process safety outcomes.For this paper I want to write about a key area in process safety that I believe underpins everything we do. If we get it really wrong, we can't come back from the brink. If we get it a little wrong, we can usually recover, with a lot of work and effort. If we get it right, things just work. So, what am I talking about, is it design, maintenance, operations? No, I am talking about leadership. This underpins everything else we do in process safety yet is an oft neglected aspect. I think this is a fitting start to this series, because both Trevor and Sam believed in effective communication, which is a key element of leadership. I hope it will set the scene for future articles to incorporate aspects of leadership when others will delve into more detailed topics. 相似文献
10.
John Mendeloff Bing Han Lauren A. Fleishman-Mayer Joseph V. Vesely 《Journal of Loss Prevention in the Process Industries》2013,26(6):1008-1014
At the request of the U.S. Chemical Safety and Hazard Investigation Board (CSB), we examined some of the possible uses of the process safety event metrics proposed by the American Petroleum Institute and published as ANSI/API Recommended Practice 754. We examined many sources to try to estimate what the likely number of Tier 1 and Tier 2 process safety events would be at refineries. Then we calculated the statistical power that would be available to compare rates, both over time and across facilities and firms. As Tier 1 and Tier 2 are defined, it appears that the event frequencies estimated for U.S. refineries (i.e., 0.12 per 100 employees for Tier 1 and 0.26 for Tier 2) would make it unlikely that even two-fold differences in the rates would be statistically significant, except at large refineries with several thousand workers. 相似文献
11.
A number of chemical accidents have occurred in China over the past two decades with significant impact on humans and the environment. It is expected that lessons will have been learned from these accidents that will help industries to reduce the risk that catastrophic chemical accidents occur in future. In fact, to some extent there is evidence that lessons have been learned, to the extent that the Chinese government has substantially strengthened legislation and regulatory standards. Nonetheless, there remains a concern that much more still needs to be done to reduce chemical accidents risks in China. Important progress in this area requires not only government support but a commitment across all hazardous industries to learn from past accidents that may in many cases require establishment or considerable improvement of their safety management systems. To assist small and medium-sized enterprises (SMEs), in this effort, results of an analysis of common causes of the chemical accidents reported in the Major Accident Information (MAI) website of Chinese State Administration of Work Safety (SAWS) are presented in this paper In particular, inadequate process hazard analysis (PHA), training and emergency response planning (ERP) were identified as the top three process safety management (PSM) elements that contribute to most of the SMEs accidents in China. Seven recommendations are proposed in order to improve the effectiveness of lesson learning for government agencies and SMEs. 相似文献
12.
The root cause of most accidents in the process industry has been attributed to process safety issues ranging from poor safety culture, lack of communication, asset integrity issues, lack of management leadership and human factors. These accidents could have been prevented with adequate implementation of a robust process safety management (PSM) system. Therefore, the aim of this research is to develop a comparative framework which could aid in selecting an appropriate and suitable PSM system for specific industry sectors within the process industry. A total of 21 PSM systems are selected for this study and their theoretical frameworks, industry of application and deficiencies are explored. Next, a comparative framework is developed using eleven key factors that are applicable to the process industry such as framework and room for continuous improvement, design specification, industry adaptability and applicability, human factors, scope of application, usability in complex systems, safety culture, primary or secondary mode of application, regulatory enforcement, competency level, as well as inductive or deductive approach. After conducting the comparative analysis using these factors, the Integrated Process Safety Management System (IPSMS) model seems to be the most robust PSM system as it addressed almost every key area regarding process safety. However, inferences drawn from study findings suggest that there is still no one-size-fits-all PSM system for all sectors of the process industry. 相似文献
13.
Process plant safety is a critical indicator of organizational performance. Adequate investment into safety practices to avoid future accident cost is therefore a beneficial strategy. The current approach to such investments in the process industry is driven largely by simple risk-based heuristics, insurance market premiums, organizational culture and management judgment. There is, however, an absence of an overarching methodology to assist such an effort. Therefore, there is a need for developing a robust decision-making framework for enabling systematic and optimal allocation of financial resources across all significant risk elements within a process plant.The present work proposes a safety investment optimization (SIO) framework for a typical process plant. Such an optimization approach targets maximal reduction of risk values across all potential hazards within the constraint of a given safety investment budget at the incipient stage of establishing a plant such that it saves future cost to company by reducing the risk from accidents. At the same time the framework takes into account the need to comply with the regulatory requirements imposed by the government. Additionally, access to insurance market as a strategy to transfer risk is also integrated. Finally, the residual risks are managed through investments in selective safeguards while ensuring that the benefits over-weigh the cost of such an exercise. For illustrating the application of the framework, a representative process plant with a select number of risk scenarios is chosen and all steps suggested by the framework are demonstrated quantitatively. It is anticipated that the proposed SIO framework will help optimal resource allocation for managing the risks implicit in a typical process plant. 相似文献
14.
Qualitative analysis, process hazard analysis, thermal evaluation, and fault tree analysis were applied to a flashing accident involving a storage tank that contained acrylonitrile-butadiene-styrene (ABS) powder in Taiwan. The accident was caused by combustible powder attached to the inner wall of the tank reaching a high temperature and then melting. Thereafter, the molten powder became glue-like and dropped onto the ABS powder, burning at the tank bottom, causing decomposition of the styrene and butadiene derivatives as well as other combustible gases. The high concentration of combustible powder and low ignition temperature triggered the powder, initiating a dust explosion. Finally, we analyzed the findings of each method and examined the properties of ABS powder, realizing that the root cause of the accident included an insufficient understanding of the characteristics of ABS and the failure to comply with the management procedures of hot work. Recommendations and countermeasures were proposed that could proactively ameliorate process safety. 相似文献
15.
Conventional wisdom holds that the Hazard and Operability (HAZOP) study is the most thorough and complete process hazard analysis (PHA) method. Arguably, it is the most commonly-used PHA method in the world today. However, the HAZOP study is not without its weaknesses, many of which are not generally recognized. This article provides a critique of the method to assist study teams in compensating for them to the extent possible and to help guide the development of improved methods. 相似文献
16.
《中国安全科学学报》1996,(Z1)
积极参加’97年全国“安全生产周”活动安全生产与劳动保护是企业和整个经济生活的一个重要环节,每一个从事生产、经营的企业都无不面临这个问题。搞好安全生产与劳动保护工作,对于减少生产过程中的危险和事故;减少由此造成的经济损失和降低生产经营成本;对于保护劳... 相似文献
17.
在生产过程中,烟化炉常因煤粉量供应过大而在尾气中产生大量CO,导致爆炸事故的发生。为消除此隐患,在分析事故原因的基础上,设计了烟化炉生产安全监控系统。该系统采用闭环集效控制方式,煤粉的供给量完全由系统自动控制,从而提高了烟化炉生产的安全性。 相似文献
18.
In order to develop better process hazard analysis (PHA) approaches, weaknesses in current approaches first must be identified and understood. Criteria can then be developed that new and improved approaches must meet. Current PHA methods share common weaknesses such as their inability specifically to address multiple failures, their identification of worst-consequence rather than worst-risk scenarios, and their focus on individual parts of a process. There has been no comprehensive analysis of these systemic weaknesses in the literature. Weaknesses are identified and described in this paper to assist in the development of improved approaches. Knowledge of the weaknesses also allows PHA teams to compensate for them to the extent possible when performing studies.Key criteria to guide the development of improved methods are proposed and discussed. These criteria include a structure that facilitates meaningful brainstorming of scenarios, ease of understanding and application of the method by participants, ability to identify scenarios efficiently, completeness of scenario identification, exclusion of extraneous scenarios, ease of updating and revalidating studies, and ease of meeting regulatory requirements. Some proposals are made for moving forward with the development of improved methods including the semi-automation of studies and improvements in the training of team members. 相似文献
19.
《Process Safety and Environmental Protection》2014,92(5):423-429
Injuries, accidents or even fatalities while working in pilot plant are reported worldwide. The OSHA Laboratory Standard and Hazard Communication Standard have been used as a guideline to manage safety of laboratories and pilot plant. In spite of the implementation of these standards, incidents which result in injuries and property loss are continuously occurring. The implementation of OSHA Process Safety Management (PSM) Standard in pilot plant is expected to further reduce the risks of accidents. This paper presents a new system for managing process chemicals, technology and equipment information in pilot plant and the concept is developed based on Process Safety Information (PSI) element of PSM 29 CFR 1910.119(d). It provides organized strategies to manage documentations, communicate information, and written program for maintaining, revising and updating related information. Process and Instrumentation Diagram (P&ID) is used as a foundation for data management. Implementation of this system at the CO2 Hydrocarbon Absorption System pilot plant as a case study is examined and discussed. 相似文献
20.
The Flixborough explosion was the largest-ever peacetime explosion in the UK. There were 28 fatalities as well as near-complete destruction on the 24 ha plant. An official Court of Inquiry was immediately established and charged with the responsibility of determining the cause(s) of the disaster and the lessons to be learnt. Reviews are made here of the evidence and arguments behind an alleged 8 in initiation to the event and briefly that of the Court's determination of failure—the simultaneous failure of two 28 in bellows attached to a temporary 20 in dog-leg pipe bridge. Both cases are seen as flawed. The only credible hypothesis appears to be one that involved the failure, most probably by fatigue, of only one of the two bellows attached to the dog-leg—this then buckled, sealing the lower reactor. The dog-leg later collapsed by the blast. This process resulted in a much smaller explosive release than either alternate hypothesis and thus may have consequences for reportable inventories and process safety. The investigation employs NIST FDS CFD analyses of the potential releases, fires and their influence. 相似文献