V2O5/TiO2催化剂中毒机理的试验研究

选择性催化还原(SCR)催化剂是SCR烟气脱硝技术的核心,是整个SCR系统脱硝效率和经济性的决定因素.本文工作的主要研究思路是以钒钛SCR催化剂为研究对象,研究了H2O和SO2,以及相同含量下K、Na、Ca、Pb的氧化物对钒钛催化剂NO转化率的影响.H2O的存在会抑制V2O5/TiO2催化剂脱硝活性,而SO2在一定程度上促进(V2O5/TiO2)催化剂的SCR脱硝反应,提高NO转化率;碱金属K对钒钛催化剂的钝化作用都是最强,K2O和Na2O的掺入会抑制钒钛催化剂上V2O5的还原能力,而CaO和PbO的掺入对钒钛催化剂上V2O5的还原能力影响较小.     

TiO2改性银铝催化剂选择性丙烯还原NOx硫失活机制研究

采用溶胶凝胶法制备4%Ag/Al2O3、4%Ag/10%TiO2-Al2O3催化剂.利用N2物理吸附、氮氧化物/二氧化硫程序升温脱附(NOx/SO2-TPD)以及普通/原位漫反射傅里叶变换红外光谱(FT-IR/DRIFTs)对催化剂进行表征,并探讨催化剂在含硫气氛前后选择性还原NOx活性的变化及中毒机理.结果表明在4%Ag/Al2O3催化剂中掺杂10%TiO2能提高催化剂的中低温活性以及在400℃下抗SO2中毒的能力.TiO2引入后可促进甲酸盐物种的形成从而有利于低温反应的进行;SO2与NO在同一活性位上出现的竞争吸附以及活性组分Ag的硫酸化是4%Ag/Al2O3催化剂失活的重要原因;TiO2的加入能促进NO在催化剂表面的吸附并能减弱其对SO2的吸附,同时能有效抑制活性组分Ag的硫酸化,从而提高催化剂的抗硫性.     

Mn/TiO2和Mn-Ce/TiO2低温脱硝催化剂的抗硫性研究

在低温选择性催化还原(SCR)反应条件下考察了烟气残余SO2对Mn/TiO2和Mn-Ce/TiO2催化剂选择性催化还原活性的影响,同时对SO2的影响机理进行了探讨.结果发现,Mn/TiO2催化剂在SO2反应气氛中失活很快,硫铵盐的沉积和活性组分的硫酸化是催化剂失活的重要原因;Ce的加入可以有效地抑制催化剂活性组分的硫酸化,同时还能降低硫酸盐在催化剂表面的稳定性,从而可以提高催化剂的抗硫性.     

Mn-Ce-Co/TiO2催化剂低温脱硝活性研究

以纳米TiO2为载体,通过浸渍法制备一系列改性Mn-Ce/TiO2脱硝催化剂.通过实验考察不同元素组分催化剂的脱硝活性,同时探讨金属氧化物掺杂对提高催化剂低温脱硝活性的机理.活性测试结果显示,Co掺杂能最有效地提高Mn-Ce/TiO2催化剂在低温段的SCR脱硝活性,在n(Co):n(TiO2)=0.08～0.10、体积空速为35100h-1的条件下,催化剂在120℃时就能达到80%以上的NO去除率,140℃左右时的NO去除率接近100%.BET、XRD、TPR、TPD等表征测试结果表明,Co掺杂可改进Mn-Ce/TiO2催化剂的物化特性,增加催化剂表面的活性酸位点及活性氧数量,提高催化剂的氧化还原能力,从而提高Mn-Ce/TiO2催化剂低温SCR脱硝活性.     

Mn-Ce-Fe/TiO2低温催化还原NO的性能

采用浸渍法制备了Mn-Ce-Fe/TiO2.研究了其组分配比、焙烧温度等制备条件和NO进口浓度、空速、O2含量、NH3/NO摩尔比等操作条件对Mn-Ce-Fe/TiO2 NH3低温还原NO活性的影响,并探讨了H2O、SO2对Mn-Ce-Fe/Ti O2活性的影响.结果表明,Mn:Fe:Ce摩尔比为5:2:4、500℃下焙烧的Mn-Ce-Fe/TiO2在无H2O、SO2,NO体积分数为0.1%,空速为5000h～,反应温度为130℃、O2含量为6%、NH3/NO摩尔比为1.1的条件下,NO转化率接近98%,Fe的加入大大提高了催化剂的单独抗水和同时抗硫抗水性能,130℃下,体积分数10%的H2O对该催化剂的活性基本没有影响,转化率保持在96%以上;通硫、水后的400min内,活性仅下降3%.单独通人S02时,该催化剂中毒程度较深.该催化剂有望应用于基本不含SO2的燃气锅炉烟气和不含SO2的硝酸尾气等NO,工业废气的低温脱硝.     

以MnOx/TiO2作为催化剂的低温SCR反应过程中还原剂NH3的作用

研究了在以MnOx/TiO2作为催化剂的低温SCR反应过程中,还原剂NH3所起的作用.当系统中NH3浓度较低时,增加气相中NH3的浓度可以大幅度提高NO的去除率.但当系统中NH3浓度较高时,NO去除率基本不随NH3浓度变化而变化.并且瞬态研究中,NH3对NO去除率的影响较为复杂.为了探明NH3在SCR反应中的作用,用原位傅立叶红外检测了各个反应历程中NH3在催化剂表面形成的基团变化及其活性特征.结果表明,在SCR反应过程中,在催化剂表面形成的配位态的NH3是参与反应的主要物质.并且在催化剂表面,此种NH3会与NO生成的硝酸盐形成竞争吸附,当催化剂活性点首先被硝酸盐占领时,将会影响配位态NH3的生成,从而在一定程度上降低了NO的转化率.     

MnOx/TiO2-ZrO2催化剂的制备及低温催化还原NO的研究

采用共沉淀法制备了TiO2-ZrO2复合氧化物,以其为载体采用等体积浸渍法制备了不同负载量的MnOx/Ti02-Zr02催化剂.低温下以NH3为还原剂考察了催化剂选择性催化还原(SCR)NO的活性.借助N2吸附、XRD、热重-差示扫描量热法(TG-DSC)对催化剂进行微观表征和分析.结果表明,负载量为5%时,生成的MnO2高度分散,NO的转化率较高;负载量为10%和15%时,出现MnO2晶相,NO的转化率有所下降.120-240℃、体积空速为10000 h-1的条件下,3种负载量的催化剂上NO转化率均大于90%.     

SO2存在下NO在NiO/γ-Al2O3催化剂上的催化氧化

研究了SO2对NO在NiO/γ-Al2O3催化剂上氧化活性的影响，考察了不同反应温度和不同SO2浓度下的NO氧化脱除率和NO2生成浓度随时间的变化。并用XRD、IR、BET等方法测定了反应前后催化剂的物相结合。结果表明，在150℃时SO2的存在对一段反应时间内NO在催化剂表面上的氧化具有很大的促进作用。SO2在NiO/γ-Al2O3上的适量吸附有效地提高了NO催化氧化的活性，但随着SO2吸附量的增加，仙化剂的活会逐渐衰退，提高反应温度会使催化剂的失活速度加快。     

V2O5-WO3/TiO2脱硝催化剂的制备及其性能

对选择性催化还原脱硝用催化剂V2O5-WO3/TiO2的制备工艺进行了实验研究.采用溶胶-凝胶法制得TiO2凝胶,对凝胶进行不同条件下的干燥和煅烧处理,然后通过浸渍法在TiO2上依次负载WO3和V2O5,最终得到V2O5-WO3/TiO2催化剂.结果表明,TiO2凝胶的处理温度对催化剂结构和脱除NO的性能有一定的影响,TiO2凝胶干燥温度为105 ℃时制得的催化剂活性较高,在实验条件下NO脱除率最高可达98.3%.     

负载型Mn-Co/TiO2催化剂的制备及其低温NH3选择催化还原NO

采用浸渍法制备了一系列以成型TiO2为载体的Mn-Co/TiO2低温SCR催化剂,研究分析了活性组分担载量、Mn含量、焙烧温度、焙烧时间等制备参数和进口NO浓度、空速、O2体积分数、NH3/N2摩尔比等操作条件对催化剂脱硝反应活性的影响.结果表明:活性组分担载量为30%,Mn/(Mn+Co)摩尔比为80%,在500℃下焙烧6 h得到的Mn-Co/TiO2催化剂具有较高的NO转化率;在进口NO浓度为600×10-6、O2体积分数6%、空速10000 h-1、150℃条件下,NO脱除率接近100%.     

Effect of Ce doping of TiO2 support on NH3-SCR activity over V2O5-WO3/CeO2-TiO2 catalyst

CeO2–TiO2composite supports with different Ce/Ti molar ratios were prepared by a homogeneous precipitation method, and V2O5–WO3/CeO2–TiO2catalysts for the selective catalytic reduction（SCR） of NOx with NH3 were prepared by an incipient-wetness impregnation method. These catalysts were characterized by means of BET, XRD, UV–Vis,Raman and XPS techniques. The results showed that the catalytic activity of V2O5–WO3/TiO2 was greatly enhanced by Ce doping（molar ratio of Ce/Ti = 1/10） in the TiO2 support.The catalysts that were predominantly anatase TiO2 showed better catalytic performance than the catalysts that were predominantly fluorite CeO2. The Ce additive could enhance the surface adsorbed oxygen and accelerate the SCR reaction. The effects of O2 concentration, ratio of NH3/NO, space velocity and SO2 on the catalytic activity were also investigated. The presence of oxygen played an important role in NO reduction. The optimal ratio of NH3/NO was 1/1 and the catalyst had good resistance to SO2 poisoning.     

Effect of MoO3 on vanadium based catalysts for the selective catalytic reduction of NOx with NH3 at low temperature

The selective catalytic reduction(SCR) activities of the MoO_3 doped V/WTi catalysts prepared by the incipient wetness impregnation method at low temperature were investigated.The results showed that the addition of MoO_3 could enhance the NO_ xconversion at low temperature and the best SCR activity was obtained when the dosage of MoO_3 reached5 wt.%. The NH3-TPD and DRIFTS experiments indicated that the addition of MoO_3 changed the type and number of acid sites on the surface of catalysts and reaction activities of acid sites were altered at the same time. The redox capacity and amount of active oxygen species got improved for V3Mo5/WTi catalyst, which could be confirmed by the H_2-TPR and transient response experiments. Water vapor inhibited the NO_xconversion at low temperature. Deposition of ammonium sulfate or bisulfate might be main reason for the loss of catalytic activity in the presence of SO_2 at low temperature. Choosing the suitable NH_3/NO ratio and elevation of reaction temperature both could weaken the influence of SO_2 on the SCR activity of the V3Mo5/WTi catalyst. Thermal treatment of the deactivated catalyst at350°C could get the low temperature activity recovered. The decrease of GHSV improved the de NO_x efficiency at low temperature and we speculated that the rational technological process and operation parameters could contribute to the application of this kind of catalysts in real industrial environment.     

SO2对MnOx/PG催化剂低温脱硝的影响机理研究

采用等体积浸渍法制备了锰氧化物负载凹凸棒石(MnO_x/PG)低温SCR催化剂,通过SO₂暂态响应、程序升温表面反应(TPSR)等实验技术研究了烟气中SO₂对催化剂SCR脱硝活性的影响行为.采用程序升温脱附(TPD)、BET比表面及孔径分布测定、XPS等表征技术对催化剂硫中毒的机理及化学本质进行了深入分析.结果表明,低温下烟气中SO₂对MnO_x/PG催化剂的SCR脱硝活性存在显著的抑制作用,催化剂中毒主要由烟气中SO₂的催化氧化引起.一方面SO₂氧化为SO₃后与NH₃及H₂O竞争反应形成复杂的硫酸铵盐堵塞催化剂孔道,另一方面与活性组分MnO₂结合形成MnSO₄使得部分活性组分形态发生变迁.其中硫酸铵盐的形成可通过适当的热处理得以去除,而MnSO₄则不可恢复,但催化剂SCR活性却显著增加,表明MnSO₄的形成不是催化剂失活的主要因素.吸附态的硫可显著增加催化剂表面酸性,因此对SCR活性有促进作用.催化剂失活主要机理为:由气相SO₂的连续氧化并与NH₃相结合形成硫酸铵盐,并且在低温下难以分解,以致堵塞催化剂活性中心.     

Fe2O3添加对钛基SCR催化剂表面硫酸氢铵分解行为的影响规律

采用共沉淀法合成了TiO_2及TiO_2-Fe_2O_3载体,并对硫酸氢铵与上述载体之间的相互作用及硫酸氢铵的具体分解行为进行了研究.结果表明,催化剂载体表面含硫官能团主要以双齿硫酸盐的形式存在,含氮官能团以铵根离子的形式存在.当硫酸氢铵沉积于催化剂载体表面时,由于硫酸根离子具有较强的电负性,Ti原子及Fe原子处于电子缺失状态.对于TiO_2载体,硫酸根离子主要与Ti原子相连;而对于TiO_2-Fe_2O_3载体,Ti原子及Fe原子均为硫酸根离子主要的附着位点.采用热分析方法及原位红外对硫酸氢铵在TiO_2及TiO_2-Fe_2O_3载体表面的分解行为进行了研究,发现铁氧化物的添加显著促进了硫酸氢铵在低温区间内的分解行为;与铵根离子相比,硫酸根离子具有更高的热稳定性.催化剂稳定性测试结果表明,铁氧化物的添加显著提高了低温抗硫抗水性能,为实现低温SCR技术的工业应用提供了理论基础.     

A comparative study of Mn/CeO2, Mn/ZrO2 and Mn/Ce-ZrO2 for low temperature selective catalytic reduction of NO with NH3 in the presence of SO2 and H2O

Ce-ZrO2 is a widely used three-way catalyst support.Because of the large surface area and excellent redox quality,Ce-ZrO2 may have potential application in selective catalytic reduction(SCR) systems.In the present work,Ce-ZrO2 was introduced into a low-temperature SCR system and CeO2 and ZrO2 supports were also introduced to make a contrastive study.Mn/CeO2,Mn/ZrO2 and Mn/Ce-ZrO2 were prepared by impregnating these supports with Mn(NO3)2 solution,and have been characterized by N2-BET,XRD,TPR,TPD,XPS,FT-IR and TG.The activity and resistance to SO2 and H2O of the catalysts were investigated.Mn/Ce-ZrO2 and Mn/CeO2 were proved to have better low-temperature activities than Mn/ZrO2,and yielded 98.6% and 96.8% NO conversion at 180°C,respectively.This is mainly because Mn/Ce-ZrO2 and Mn/CeO2 had higher dispersion of manganese oxides,better redox properties and more weakly adsorbed oxygen species than Mn/ZrO2.In addition,Mn/Ce-ZrO2 showed a good resistance to SO2 and H2O and presented 87.1% NO conversion,even under SO2 and H2O treatment for 6 hours,and the activity of Mn/Ce-ZrO2 was almost restored to its original level after cutting off the injection of SO2 and H2O.This was due to the weak water absorption and weak sulfation process on the surface of the catalyst.     

SO2对Ag/Al2O3催化剂上CH3OH还原NO性能的影响

用溶胶-凝胶混合法制备了Ag负载量为5%的Ag/A1₂O₃催化剂.研究了富氧条件下,SO₂对CH₃OH在催化剂上还原NO性能的影响.结果表明,反应气不含SO₂和H₂O时,NO还原活性温度较低,有显著量N₂O生成,这被归因为反应过程中,部分氧化态Ag被还原为金属Ag.添加SO₂或同时添加SO₂和H_{2相似文献}   

Fe2O3 particles as superior catalysts for low temperature selective catalytic reduction of NO with NH3

Fe203 particle catalysts were experimentally studied in the low temperature selective catalytic reduction （SCR） of NO with NH3. The effects of reaction temperature, oxygen concentration, [NH3]/[NO] molar ratio and residence time on SCR activity were studied. It was found that Fe203 catalysts had high activity for the SCR of NO with NH3 in a broad temperature range of 150-270℃, and more than 95% NO conversion was obtained at 180℃ when the molar ratio [NH3]/[NO] = 1, the residence time was 0.48 seconds and 02 volume fraction was 3%. In addition, the effect of SO2 on SCR catalytic activity was also investigated at the temperature of 180℃. The results showed that deactivation of the Fe2O3 particles occurred due to the presence of SO2 and the NO conversion decreased from 99.2% to 58% in 240 min, since SO2 gradually decreased the catalytic activity of the catalysts. In addition, X-ray diffraction, Thermogravimetric analysis and Fourier transform infrared spectroscopy were used to characterize the fresh and deactivated Fe2O3 catalysts. The results showed that the deactivation caused by SO2 was due to the formation of metal sulfates and ammonium sulfates on the catalyst surface during the de-NO reaction, which could cause pore plugging and result in suppression of the catalytic activity.     

不同光源下TiO2/ACF同时脱硫脱硝实验研究

实验室制备了负载型二氧化钛光催化剂TiO₂/ACF,利用自行设计的光催化反应器,在紫外和可见2种光源下进行了同时脱硫脱硝试验,确定了最佳的试验条件,比较了2种不同光源下的脱除效率.结果表明,烟气中氧含量、反应温度、烟气含湿量、光照强度等是影响光催化的主要因素,在紫外光源的照射下,负载型TiO₂/ACF光催化剂脱除SO₂和NO的效率分别达到99.7%和64.3%,在可见光源的照射下,负载型TiO₂/ACF光催化剂脱除SO₂和NO的效率分别达到97.5%和49.6%, 5次平行试验结果表明,平行数据的标准偏差S较小.通过反应后吸收液的离子色谱分析,推测了2种不同光源下同时脱硫脱硝的反应机制.