Electrolytic treatment of an industrial wastewater from a hosiery plant.

Textile plant wastewater being treated in a facultative pond system had too high of a solids concentration to be reused in the dying and rinsing processes. Electrocoagulation was evaluated to further treat the pond effluent to remove turbidity, which was caused by dyes and microorganisms. A range of amperages were tested for removal of turbidity and chemical oxygen demand (COD). Electrocoagulation lowered the turbidity from 1400 NTU to below 50 NTU; and COD was lowered from 550 mg/L to approximately 250 mg/L, which was acceptable for reuse. In addition, a laboratory-scale sedimentation study was conducted on the electrocoagulated pond effluent, which indicated that a settling time of 35 minutes would provide for 80% removal of suspended solids, which was acceptable for reuse of the water in plant processes.     

The efficiency of electrocoagulation in treating wastewater from a dairy industry, part I: iron electrodes

Iron electrodes were used for electrocoagulation (EC) treatment of wastewater from a dairy plant. Electrolysis time, pH, current density and distance between electrodes were considered to assess the removal efficiency of chemical oxygen demand (COD), total solids (TS) and their fractions and turbidity. Samples were collected from the effluent of a dairy plant using a sampling methodology proportional to the flow. The treatments were applied according to design factorial of half fraction with two levels of treatments and three repetitions at the central point. The optimization of parameters for treating dairy industry effluent by electrocoagulation using iron electrodes showed that electric current application for 15 minutes, an initial sample pH close to neutral (pH 7.0) and a current density of 50 A (.)(m-2) resulted in a significant reduction in COD by 58 %; removal of turbidity, suspended solids and volatile suspended solids by 95 %; and a final treated effluent pH of approximately 9.5. Negative consequences of the type of electrode used were the emergence of an undesirable color and an increase in the proportion of dissolved solids in the treated effluent.     

The efficiency of electrocoagulation in treating wastewater from a dairy industry,Part I: Iron electrodes

Iron electrodes were used for electrocoagulation (EC) treatment of wastewater from a dairy plant. Electrolysis time, pH, current density and distance between electrodes were considered to assess the removal efficiency of chemical oxygen demand (COD), total solids (TS) and their fractions and turbidity. Samples were collected from the effluent of a dairy plant using a sampling methodology proportional to the flow. The treatments were applied according to design factorial of half fraction with two levels of treatments and three repetitions at the central point. The optimization of parameters for treating dairy industry effluent by electrocoagulation using iron electrodes showed that electric current application for 15 minutes, an initial sample pH close to neutral (pH 7.0) and a current density of 50 A ^{. m?2} resulted in a significant reduction in COD by 58 %; removal of turbidity, suspended solids and volatile suspended solids by 95 %; and a final treated effluent pH of approximately 9.5. Negative consequences of the type of electrode used were the emergence of an undesirable color and an increase in the proportion of dissolved solids in the treated effluent.     

Treatability studies on wastewater from textile dyeing factories in Bursa, Turkey

The textile industry is one of the most rapidly developing industries in Turkey. It generates a large amount of wastewater, with corresponding concerns about pollution. The main sources of pollution in wastewater are the dyeing and finishing processes. The dyestuffs and polyvinyl alcohol (PVA) are the main refractory organics of concern in terms of meeting more stringent effluent standards of chemical oxygen demand (COD) and colour. In this study, wastewaters from textile dyeing factories in Bursa were characterised, and physical, chemical and biological treatability studies were carried out. In the physical and chemical studies, 60.80% COD, 80% suspended solids (SS) and 10.92% turbidity removal efficiencies were obtained. In the biological studies, 90% COD and 40% SS removal were obtained. The initial soluble inert COD of wastewater was determined by using comparison methods. The initial inert COD of wastewater and the microbial product concentration were determined as 37 mg/l and 13 mg/l, respectively.     

Coagulation and precipitation as post-treatment of anaerobically treated primary municipal wastewater.

The main objective of this study was to investigate the feasibility of coagulation as a post-treatment method of anaerobically treated primary municipal wastewater. Both mesophilic and ambient (20 degrees C) temperature conditions were investigated in a laboratory-scale upflow anaerobic sludge bed (UASB) reactor. In addition, optimization of the coagulant, both in terms of type and dose, was performed. Finally, phosphorus removal by means of aluminum and iron coagulation and phosphorus and ammonia nitrogen removal by means of struvite precipitation were studied. Anaerobic treatment of primary effluent at low hydraulic retention times (less than 15 hours) resulted in mean chemical oxygen demand (COD) removals ranging from 50 to 70%, while, based on the filtered treated effluent, the mean removals increased to 65 to 80%. Alum coagulation of the UASB effluent gave suspended solids removals ranging from approximately 35 to 65%. Turbidity removal reached up to 80%. Remaining COD values after coagulation and settling were below 100 mg/L, while remaining total organic carbon (TOC) levels were below 50 mg/L. Filterable COD levels were generally below 60 mg/L, while filterable TOC levels were below 40 mg/L. All coagulants tested, including prepolymerized aluminum and iron coagulants, demonstrated similar efficiency compared with alum for the removal of suspended solids, COD, and TOC. Regarding struvite precipitation, optimal conditions for phosphorus and nitrogen removal were pH 10 and molar ratio of magnesium: ammonia-nitrogen: phosphate-phosphorus close to the stoichiometric ratio (1:1:1). During struvite precipitation, removal of suspended solids reached 40%, while turbidity removal reached values up to 80%. The removal of COD was approximately 30 to 35%; yet, when removal of organic matter was based on the treated filterable COD, the removal increased to approximately 65%. In addition, nitrogen was removed by approximately 70%, while phosphorus removal ranged between approximately 30 and 45% on the basis of the initial phosphorus concentration. Finally, size fractionation of the organic matter (COD) showed that the various treatment methods were capable of removing different fractions of the organic matter.     

Fenton氧化深度处理高浓度造纸废水的中试实验

采用Fenton氧化开展了对高浓度造纸废水深度处理的中试实验,对Fenton氧化的COD的去除效果,各药剂加药量及成本,排泥量和装置运行的稳定性等进行探讨和分析,结果表明,一级Fenton氧化的COD去除率可达到90％以上,出水COD在100mg／L左右,总加药成本在6元左右,排泥量约为1～1．2kg／t废水;二级Fenton氧化的COD去除率在96％左右,出水COD小于60mg／L,总加药成本在8元左右,排泥量约为1．15～1．4kg／t废水,验证了Fenton氧化用于高浓度造纸废水深度处理达到新的排放标准的可行性。     

竹丝生物膜法和生态床组合工艺废水处理的试验研究

研究了竹丝生物膜法和生态床组合工艺处理模拟废水,讨论了该组合工艺对模拟废水中COD、氨氮和浊度的去除效果,着重讨论了生态床处理效果的影响因子。试验结果表明,竹丝生物膜法能很好地去除COD、氨氮和浊度等,在水温为9.0～10.5℃、水力停留时间为5.0h、进水COD为98.78～222.69mg/L、氨氮为5.46～12.97mg/L、浊度为26.42～59.84NTU时,出水COD为11.53～20.38mg/L,氨氮为0.42～0.86mg/L,浊度为12.38～17.30NTU。竹丝生物膜法出水再经过简易的生态床工艺,生态床出水COD为9.59～18.84mg/L,氨氮为0.43～0.90mg/L,浊度为6.77～14.15NTU;在此过程中发现,生态床中的鱼类对浊度和COD的去除均有明显效果,而光合作用对生态床COD的去除有促进作用,但是生态床对氨氮浓度却有升高作用。     

Chromium species behaviour in the activated sludge process

The purpose of this research was to compare trivalent chromium (Cr(III)) and hexavalent chromium (Cr(VI)) removal by activated sludge and to investigate whether Cr(VI) reduction and/or Cr(III) oxidation occurs in a wastewater treatment system. Chromium removal by sludge harvested from sequencing batch reactors, determined by a series of batch experiments, generally followed a Freundlich isotherm model. Almost 90% of Cr(III) was adsorbed on the suspended solids while the rest was precipitated at pH 7.0. On the contrary, removal of Cr(VI) was minor and did not exceed 15% in all experiments under the same conditions. Increase of sludge age reduces Cr(III) removal, possibly because of Cr(III) sorption on slime polymers. Moreover, the decrease of suspended solids concentration and the acclimatization of biomass to Cr(VI) reduced the removal efficiency of Cr(III). Batch experiments showed that Cr(III) cannot be oxidized to Cr(VI) by activated sludge. On the contrary, Cr(VI) reduction is possible and is affected mainly by the initial concentration of organic substrate, which acts as electron donor for Cr(VI) reduction. Initial organic substrate concentration equal to or higher than 1000 mgl(-1) chemical oxygen demand permitted the nearly complete reduction of 5 mgl(-1) Cr(VI) in a 24-h batch experiment. Moreover, higher Cr(VI) reduction rates were obtained with higher Cr(VI) initial concentrations, expressed in mg Cr(VI) g(-1) VSS, while decrease of suspended solids concentration enhanced the specific Cr(VI) reduction rate.     

Case study I: application of the divalent cation bridging theory to improve biofloc properties and industrial activated sludge system performance-direct addition of divalent cations.

The objectives of this study were to examine the application of the divalent cation bridging theory (DCBT) to improve settling, dewatering, and effluent quality in pilot-scale reactors and a full-scale system treating an industrial wastewater. This was accomplished by lowering the monovalent-to-divalent (M/D) cation ratio by direct divalent cation addition. Research has shown that the M/D ratio is a potential indicator for settling and dewatering problems at wastewater treatment plants, and M/D ratios above 2 have been associated with poor settling, dewatering, and effluent quality. The M/D ratio of the wastewater in this study ranged from 6 to 20. The cations studied were calcium and magnesium. Results showed that the addition of calcium improved floc properties compared to control reactors with no calcium addition. The reductions in sludge volume index, effluent chemical oxygen demand (COD), and effluent total suspended solids (TSS) were approximately 35, 34, and 55%, respectively, when the M/D ratio was decreased to approximately 2:1. In addition, the cake solids from a belt filter press simulator increased by 72% and the optimum polymer dose required for conditioning was reduced by 70% in the reactor fed the highest calcium concentration when compared to control reactors with no calcium addition. The addition of calcium also decreased the negative effect of high filamentous organism numbers. In general, the addition of magnesium (Mg2+) had similar effects on effluent quality and dewatering properties, although some differences were measured. A full-scale test using calcium addition was performed. Measurements of effluent quality and floc properties were performed before, during, and after the calcium (Ca2+) addition period. The average M/D ratio during these periods was 6.2, 4.6, and 14.0, respectively. The addition of Ca2+ decreased the effluent five-day biochemical oxygen demand, effluent TSS, and effluent COD. The increased Ca2+ concentration also improved dewatering measured by a decrease in specific resistance to filtration and capillary suction time. Overall, the addition of divalent cations to the pilot- and full-scale activated sludge systems improved floc properties and the data fit well with the DCBT.     

Coagulant recovery from water treatment plant sludge and reuse in post-treatment of UASB reactor effluent treating municipal wastewater

In the present study, feasibility of recovering the coagulant from water treatment plant sludge with sulphuric acid and reusing it in post-treatment of upflow anaerobic sludge blanket (UASB) reactor effluent treating municipal wastewater were studied. The optimum conditions for coagulant recovery from water treatment plant sludge were investigated using response surface methodology (RSM). Sludge obtained from plants that use polyaluminium chloride (PACl) and alum coagulant was utilised for the study. Effect of three variables, pH, solid content and mixing time was studied using a Box–Behnken statistical experimental design. RSM model was developed based on the experimental aluminium recovery, and the response plots were developed. Results of the study showed significant effects of all the three variables and their interactions in the recovery process. The optimum aluminium recovery of 73.26 and 62.73 % from PACl sludge and alum sludge, respectively, was obtained at pH of 2.0, solid content of 0.5 % and mixing time of 30 min. The recovered coagulant solution had elevated concentrations of certain metals and chemical oxygen demand (COD) which raised concern about its reuse potential in water treatment. Hence, the coagulant recovered from PACl sludge was reused as coagulant for post-treatment of UASB reactor effluent treating municipal wastewater. The recovered coagulant gave 71 % COD, 80 % turbidity, 89 % phosphate, 77 % suspended solids and 99.5 % total coliform removal at 25 mg Al/L. Fresh PACl also gave similar performance but at higher dose of 40 mg Al/L. The results suggest that coagulant can be recovered from water treatment plant sludge and can be used to treat UASB reactor effluent treating municipal wastewater which can reduce the consumption of fresh coagulant in wastewater treatment.     

Fenton 氧化深度处理高浓度造纸废水的中试实验简

采用Fenton氧化开展了对高浓度造纸废水深度处理的中试实验,对Fenton氧化的COD的去除效果,各药剂加药量及成本,排泥量和装置运行的稳定性等进行探讨和分析,结果表明,一级Fenton氧化的COD去除率可达到90%以上,出水COD在100 mg/L左右,总加药成本在6元左右,排泥量约为1~1.2 kg/t废水;二级Fenton氧化的COD去除率在96%左右,出水COD小于60 mg/L,总加药成本在8元左右,排泥量约为1.15~1.4 kg/t废水,验证了Fenton氧化用于高浓度造纸废水深度处理达到新的排放标准的可行性。     

Mycoremediation—a prospective environmental friendly technique of bioseparation and dewatering of domestic wastewater sludge

INTRODUCTION: Environmental safe and friendly management and disposal of wastewater sludge is a problem of every treatment plant throughout the world. Bioseparation and dewaterability of raw domestic wastewater sludge were evaluated for proper management and disposal by mycoremediation, i.e., using prior grown 2% (v/v) spore suspension of filamentous fungal (Mucor hiemalis Wehmer) broth inoculation, which were grown in 2% (w/v) solution of malt extract and wheat flour for 48-60 h in orbital shaker. DISCUSSION: Within 2-3 days of treatment application, encouraging results were achieved in total dry solids (TDS), total suspended solid (TSS), turbidity, chemical oxygen demand (COD), specific resistance to filtration (SRF), and pH due to fungal treatment in recognition of bioseparation and dewaterability of wastewater sludge compared to control. The significant reduction of TDS was remarked at fungal biomass (FB) in wheat flour (WF) treatment. The removal of TSS, turbidity, COD, and SRF were observed 96.0%, 99.4%, 92.6%, and 97.6%, respectively, in supernatant at 5 days by FB in WF. The SRF measuring the dewaterability was decreased with maximum (0.26 × 10(-12) mg/kg) equivalent to 95.5% at 2 days in FB in WF also. FB in WF broth is a potential, environmental friendly, comparatively low-cost biological technique which might play the significant role for bioremediation and bioseparation of domestic wastewater sludge. The present technique may bring a dynamic change in treatment of wastewater in future.     

Microbial activity in a combined UASB-activated sludge reactor system

A combined upflow anaerobic sludge bed-activated sludge (UASB-AS) reactor system with consistently wasting of excess biomass was used to treat suspended-solids pre-settled piggery wastewater (COD=2000 mg l(-1), total Kjeldahl nitrogen TKN=400 mg l(-1), suspended solids=250-400 mg l(-1)). Thus, the activity of nitrogen-related microbial groups in each individual bioreactor was investigated. When the granules retention time (GRT) of 20-50 d in the UASB reactor, the solids retention time (SRT) of 10-25 d in the AS reactor and the recycle-to-influent ratio (Re) of 1 were maintained, the combined system removed 95-97% of chemical oxygen demand (COD), 100% of TKN and 54-55% of total nitrogen (TN). Denitrification and methanogenesis occurred in the UASB reactor so that both biochemical processes contributed to most of the COD removal and, complete nitrification (most of the TKN removal) occurred in the AS reactor. Compact granules with good settling abilities developed in the UASB reactor, and rapid rates of granulation of break-up granules in the UASB reactor were confirmed by experiments. The activity of nitrifiers and denitrifiers (an=0.68-0.87; adn=0.55-0.70) and the calculated specific nitrification and denitrification rates (qn=0.26-0.47 mg NH4+ -N mg VSS(-1)d(-1); qdn=0.046-0.076 mg NOx- -N mg VSS(-1)d(-1)) significantly increased with decreasing SRT and GRT, respectively. Accordingly, the combined UASB-AS reactor system should be regarded a promising alternative for the removal of organic carbon and nitrogen from piggery wastewater.     

Potential of ultrafiltration for organic matter removal in the polymer industry effluent based on particle size distribution analysis

The purpose of the study was the experimental evaluation of ultrafiltration as a potential innovative technology for the removal of organic matter of around 15,000 mg chemical oxygen demand (COD) per liter in the polymer industry wastewater. Particle size distribution (PSD) analysis served as the major experimental instrument along with conventional chemical settling. Biodegradation characteristics of the remaining COD after ultrafiltration were determined by model interpretation of the corresponding oxygen uptake rate (OUR) profile. The study first involved a detailed characterization of the polymer wastewater including PSD analysis of the COD content. Chemical treatability was investigated using lime alone and with ferric chloride as coagulants followed with a PSD assessment of the chemically settled effluent. Modeling of the OUR profile generated by the ultrafiltration effluent defined related biodegradation kinetics and provided information on the overall COD removal potential. PSD analysis indicated that more than 70 % of the total COD accumulated in the 220- to 450-nm size range. It indicated that ultrafiltration was potentially capable of removing more than 90 % of the COD with an effluent lower than 1,500 mg COD/L. Chemical settling with 750 mg/L of FeCl₃ dosing at a pH of 7.0 provided a similar performance. The ultrafiltration effluent included mainly hydrolysable COD and proved to be biodegradable, with the process kinetics compatible with domestic sewage. PSD evaluation proved to be a valuable scientific instrument for underlining the merit of ultrafiltration as the appropriate innovative technology for polymer wastewater, removing the major portion of the COD in a way that is suitable for recovery and reuse and producing a totally biodegradable effluent.     

生物铁法去除维生素B1生产废水中COD的试验研究

生物铁法是一种新型的强化活性污泥法，处理高浓度、难生物降解维生素B1生产废水具有很大的优势。当进水COD浓度维持在8000mg／L时，COD的去除率可达94％以上，比普通活性污泥法高出9．7％。生物铁法污泥絮凝沉淀效果好，能保证系统有较高浓度的回流污泥，从而使曝气池的污泥浓度得到提高，COD的去除率也会相应地提高。     

Microbiological and performance evaluation of sequencing batch reactor for textile wastewater treatment

This study focused on laboratory-scaled and real-scaled treatment plant performances and microbiological investigations for the optimum treatment of textile industry wastewater performed with sequencing batch reactor (SBR). As a result of experimental studies of laboratory-scaled SBR treatment unit, optimum treatment efficiency was taken from 0.5 h filling to 1.5 h. reaction to 1.5 h. settlement to 0.5 h. discharge-idle periods. Average chemical oxygen demand (COD) removal efficiency of SBR of laboratory-scaled textile industry was 75%, whereas average turbidity and color removal (coloration number [RES, m(-1)] 586 nm) efficiencies were 90% and 75%, respectively. Optimum reaction and settlement periods were used in a real-scaled plant, and plant efficiency was examined for parameters such as COD, phenol, pH, mixed liquor suspended solids (MLSS) and sludge volume index (SVI). In this study, optimum reaction and settlement periods for treatment of textile industry wastewater were determined within a SBR in a laboratory-scaled plant. These reaction and settlement periods were verified with the measurement of COD, color, and turbidity parameters. Floc structure and protozoa-metazoa species of activated sludge in a SBR were also determined. Optimum reaction and settlement times were used in a real-scaled plant, and plant efficiency was examined for COD, Phenol, pH, MLSS, and SVI parameters. The corresponding values were found as appropriate, acceptable, and meaningful because of variance value of statistical analysis. Protozoa and metazoan in the activated sludge in the laboratory-scaled plant were investigated. Peranema sp., Epistylis sp., Didinium sp., Chilodonella sp., Opercularia sp., Vorticella sp. as protozoa species and Habrotrocha sp., Philodina sp. as metazoa species were determined.     

生物铁法去除维生素B1生产废水中COD的试验研究

生物铁法是一种新型的强化活性污泥法,处理高浓度、难生物降解维生素B1生产废水具有很大的优势.当进水COD浓度维持在8000 mg/L时,COD的去除率可达94%以上,比普通活性污泥法高出9.7%.生物铁法污泥絮凝沉淀效果好,能保证系统有较高浓度的回流污泥,从而使曝气池的污泥浓度得到提高,COD的去除率也会相应地提高.     

外循环式UASB反应器处理槟榔废水

在中温（35±2℃）条件下,利用外循环式UASB反应器处理中高有机浓度的槟榔加工废水,并着重探讨了水力停留时间（HRT）对厌氧消化的影响。研究表明,当反应器稳定运行,水力停留时间为1 d,进水COD浓度5 000 mg/L左右,容积负荷在2.53-5.25 kg COD/（m3·d）时,COD去除率在38%以上,出水COD〈3 000 mg/L,平均产气率为0.41 m3/kg COD;若水力停留时间延长至4 d,容积负荷为1.26-1.30 kg COD/（m3·d）,COD去除率可以达到79%,出水COD〈1 200 mg/L,出水可生化性下降,BOD5/COD平均为0.28,实验取得了良好的处理效果,为利用厌氧技术处理槟榔加工废水提供了设计依据。     

悬浮填料-SBR工艺处理难降解青霉素制药废水的研究

采用悬浮填料 SBR工艺处理青霉素制药废水 ,结果表明 :青霉素废水中含有的抗生素对微生物有抑制作用 ,宜采用非限制曝气的进水方式 ;最佳运行工艺为一周期 8h ,非限制曝气进水 1h ,反应 5h ,沉淀、排水和闲置 2h ;该工艺与单一SBR工艺相比 ,可提高CODCr去除率 2 0 %以上 ,缩短反应时间 2h ;且具有良好的稳定性 ,当进水CODCr浓度变化较大( 80 0— 2 5 0 0mg L)时 ,CODCr去除率一直稳定于 83 %— 85 %之间 ,出水CODCr在 136— 35 0mg L之间 ,达到国家二级排放标准。     

神经节苷脂生产废水处理技术研究

针对神经节苷脂生产废水蛋白质含量高的特点,研究了等电点沉淀或混凝沉降预处理、厌氧好氧生物处理、化学沉淀和类Fenton氧化后处理组合工艺处理神经节苷脂生产废水的技术。结果表明,神经节苷脂生产废水的等电点在pH=2.2左右,通过等电点沉淀可去除30%以上的COD,但等电点时蛋白质的沉淀速度非常慢;用聚合硫酸铁对神经节苷脂生产废水进行混凝预处理的最适工艺条件是：pH=7～7.5,聚合硫酸铁用量＝500～750 mg/L。在优化条件下,混凝预处理可以使神经节苷脂生产废水的COD从27 000 mg/L左右降到13 000 mg/L左右。混凝预处理后的神经节苷脂生产废水经48 h厌氧和84 h好氧生物处理,COD值进一步下降到600 mg/L左右。然后向每升生化出水中加入2～3 mmol Fe³⁺,通过化学沉淀作用除去其中的磷酸盐,过量的Fe³⁺作为后续类Fenton氧化的催化剂。当H₂O₂(30％)用量为2～3 mL/L时,最终出水的COD值可以达到国家一级排放标准。