A strategic design approach to develop sustainable product service systems: examples taken from the ‘environmentally friendly innovation’ Italian prize

The product service systems’ (PSS) sustainability potential is described in the framework of the new types of stakeholder relationships and/or partnerships, producing new convergence of economic interests, and a potential concomitant systemic resources optimization.In this perspective, it is argued that the design competencies should move towards those of the ‘strategic design’, thus introducing the concept of ‘strategic design for sustainability’: the design of an innovation strategy, shifting the business focus from designing (and selling) physical products only, to designing (and selling) a system of products and services which are jointly capable of fulfilling specific client demands, while re-orienting current unsustainable trends in production and consumption practices.Some examples of PSS are presented and discussed using the PSS categories ‘services providing added value to the product life cycle’, ‘services providing final results to customers’, and ‘services providing enabling platforms for customers’. The cases derive from an analysis of the ‘environmental friendly innovation’ yearly endowed prize submissions. The Politecnico di Milano University together with the Bocconi University and Legambiente (an environmental NGO) promotes the initiative in Italy.     

Assessment of cleaner production options for alcohol industry of China: a study in the Shouguang Alcohol Factory

The alcohol industry in China makes an important contribution to the national economy. However, the associated pollution problems cause gradual deterioration of the ambient environment and adverse impacts on the local community. Cleaner production (CP) technology, as an effective way to reduce waste emission and save resources, has been widely employed in the alcohol industry across the developed countries. In China, although such technologies have been applied in a number of factories, an integrated assessment and implementation procedure is lacking for proceeding with practical CP technologies for alcohol factories in China. To solve such problems, a series of cleaner production options are proposed and assessed in this study. Five groups of CP options were screened, on factory survey, expert questionnaires, and integrated assessment. With the consideration of environmental impacts and economic efficiency, four CP options combined with various advanced CP technologies, such as high-concentration wort fermenting, CO₂ reuse, different pressure distilling, methane and fertilizer production, were proposed. To verify the proposed options, a case study was carried out in the Shouguang Alcohol Factory (SAF), East China. The characteristics of resources consumption and waste emission during the production process were identified. A comprehensive evaluation of the proposed options was conducted from different aspects. An integrated cleaner production system based on the proposed options was formed and then implemented in the factory. Through the four years of practice, the productivity/quality of alcohol product were improved, but and the reduction of waste and pollution were achieved as well as a marked increase in water/energy savings. This study provides theoretical and practical support for extensive application of cleaner production technologies and sustainable development in the alcohol industry of China.     

Reduction in resource consumption by process modifications in cotton wet processes

The textile sector is one of the most important industrial sectors in Turkey. It comprises several sub-sectors among which cotton is the most important. Processes in the cotton textile industry can be dry and wet. A series of cleaner production (CP) options mostly related to water and energy conservation were identified in a selected enterprise focusing on the reduction of water consumption in the regeneration process, water and chemical savings in the dyeing process, heat recovery from the blowdown which was discharged into the waste water treatment plant, and also heat recovery of process waste water. The results of the calculations made during the feasibility stage proved that these CP options were worth implementing in the company being studied.     

Increasing land pressure in East Africa: The changing role of cassava and consequences for sustainability of farming systems

Increasing land pressure during the past three to four decades has transformed farming systems in the mid-altitude zone of East Africa. Traditional millet-, cotton-, sugarcane- and/or banana-based farming systems with an important fallow and/or grazing component have evolved into continuously cultivated cassava or cassava/maize-based systems. Within three to four decades, cassava cultivation increased from 1–11 to 16–55% of cropped fields in our six study sites. Declining soil fertility, and not labour or food shortage, was apparently the primary trigger for this transformation. The land use changes have increased nutrient offtakes and reduced nutrient recycling rates. Cassava and maize now account for 50–90% of nutrient removal. Whereas single-season fallows were the most important source of nutrient recycling on cropped fields in the past, currently cassava litterfall and maize stover contribute roughly 70% of nutrient recycling, with 50–70% of N, P and K recycled in cassava litterfall. This may explain why many farmers reason that cassava ‘rests’ the soil. With increasing land use pressure farmers progressively use cassava as an ‘imitation fallow’ throughout their farm. Farmers increasingly target cassava to poor fertility fields characterized by low pH and available P. High cassava intensities are nonetheless maintained on more fertile fields, probably to guarantee regeneration of soil fertility on all fields. Once cassava is targeted to poor fertility soils, farmers have run out of low-input management options and need to intensify management to maintain system productivity. As cassava is now used by more farmers and on a larger acreage than fallowing in the studied farming systems, cassava cropping could perhaps serve as an excellent entry point to strengthen system sustainability.     

Survey of willingness of residents to participate in electronic waste recycling in Nigeria – A case study of mobile phone recycling

Presently, large quantities of waste mobile phones are being generated in Nigeria with a significant proportion in storage. This paper investigated the behavior of consumers in Nigeria towards this waste stream and their willingness to participate in waste mobile phones recycling. This study also assessed the willingness of consumer's to pay for a more ‘environment friendlier’ phone – the so-called ‘green phone’. We performed a principal component analysis with varimax rotation in order to condense some of our questions into a smaller set of factors. We developed a model to estimate and explain the willingness to pay (WTP) a premium for ‘green’ cell phones. The model showed that the significant predictors of willingness to pay extra for green electronics include awareness and concern about the deteriorating environment, age, and the general attitude towards the environment. About 65% of the respondents are either ‘willing’ or ‘very willing’ to drop-off no-longer-in-use electronics at a nearby recycling facility. Majority of the respondents are also very willing to pay a premium for a green phone. Considering the increasing waste generation by this sector, it has become expedient that a recycling program be introduced for these potentially harmful waste materials.     

The influence of source and timing of nitrogen fertilizers on yield and nitrogen use efficiency of four sweet potato cultivars

Nitrogen (N) availability is a very important determinant of crop yield. It is also one of the most expensive inputs in crop production. Thus, the efficient management of N by farmers with limited resource is a very important part of successful soil and crop management system. A field study was conducted on a Norfolk sandy loam soil at the George Washington Carver Agricultural Experiment Station, Tuskegee, AL, to evaluate the influence of fertilizer source and timing on the yield of four sweet potato [Ipomoea batatas (L.)] cultivars. Two N sources (urea, CO(NH₂)₂ and ammonium nitrate, NH₄NO₃), four sweet potato cultivars (‘Georgia Jet’, GA-Jet; ‘TU-82-155’, TU-155; ‘TU-1892’; and ‘Rojo Blanco’, Rojo-Bl) and three times (zero, single, and split applications) were used in a factorial designed experiment. Plants were harvested after 80 and 120 days and total and marketable yields determined. Nitrogen recovery efficiency, yield efficiency and physiological efficiency were also determined. Total and marketable yields of early maturing cultivars were significantly higher than of late maturing cultivars (P<0.05). The single application of N resulted in significantly higher yield in storage roots than split application (P<0.05). Physiological efficiency values were highly correlated with total marketable yields. Recovery rates increased with time. Late maturing cultivars tended to have higher N recovery and physiological efficiency than early maturing cultivars. These results suggest that cultivar maturity group should play an important part in N fertilization recommendations for sweet potato.     

Design of policy mechanism to promote cleaner production in China

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Consumer response to integrated pest management and certification

This study investigated consumer awareness of integrated pest management (IPM) and the effects of two marketing strategies. Specific objectives were to find whether eastern Massachusetts farmstand and farmers' market customers purchasing sweet corn care how their food is grown, whether they are aware of IPM, whether they would prefer to buy IPM-certified sweet corn and why, and whether the marketing methods presently available to IPM-certified growers can enhance awareness of IPM. In 1993, the Massachusetts Department of Food and Agriculture in collaboration with the IPM Program at the University of Massachusetts began a pilot IPM certification program for sweet corn and strawberries, designated ‘Partners with Nature’ (PWN). This study compared a ‘passive’ and ‘active’ PWN marketing strategy with a control that did not have any PWN publicity. The passive strategy was simply display of a PWN certificate and poster. The active strategy also included newspaper advertisements, clear labeling of corn as IPM-certified at the point of selection, a PWN sticker placed on bags of corn at payment, personally thanking customers for ‘buying our IPM-certified sweet corn’, and IPM brochures available to customers. Thirty purchasers of IPM-grown corn were interviewed at each of six farmstands and six farmers' markets.The dominant reason why customers patronize farmstands and farmers' markets was convenience. As found by other northeastern surveys, awareness of IPM was low: only 19% had heard of IPM before the survey, and only 38% of these could mention a specific method used in IPM. Although 45% of the respondents initially said that they did not care how their food is grown, 85% said that they would prefer to buy IPM-certified sweet corn after hearing a short definition. The definition gave only environmental benefits, but 74% of the customers preferring IPM-certified corn said they would buy it because it is safer or healthier. Most of the respondents claimed that they would be willing to pay 10% more for IPM-certified corn. Simply displaying an IPM poster had no significant results on consumer preference for IPM-grown produce, but active marketing significantly raised awareness of IPM and the PWN program.This study demonstrated the willingness of customers to support IPM because they believe it will have positive consequences for human health and environmental quality. It is concluded that sweet corn marketing based on IPM certification positively influenced consumer reactions to IPM; and a more extensive, diverse marketing strategy would enhance consumer awareness and support.     

Estimation of probabilities and likely consequences of a chain of accidents (domino effect) in Manali Industrial Complex

Chains of accidents (the domino effect) have been occurring with ever increasing frequency in chemical process industries. This is reflected in several accidents ‘J Loss Prevent Process Ind 12 (1999a) 361’; the world's worst industrial accident of the 1990s — the Vishakhpatnam disaster — also involved the domino effect ‘J Loss Prevent Process Ind 12 (1999a) 361; and Process Safety Prog 18 (1999b) 135’. Such chains of accidents have a greater propensity to cause damage than stand-alone accidents ‘Process Safety Prog 17(2) (1998a) 107; and J Loss Prevent Process Ind 12 (1999a) 361’.In order to assess the likelihood of occurrence of the domino effect and its damage potential, use of deterministic models in conjunction with probabilistic analysis is required. Recently we have proposed a systematic methodology called ‘domino effect analysis’ (DEA). A computer-automated tool, DOMIFFECT, has also been developed by us based on DEA ‘Process Safety Prog 17(2) (1998a) 107; Environment Model Software 13 (1998b) 163; and Risk assessment in chemical process industries: advanced techniques. Discovery Publishing House (1998c)’.This paper illustrates the application of DEA and DOMIFFECT to an industrial complex comprising 16 different industries. Out of 12 credible accident scenarios envisaged in three different industries — namely Madras Refineries Limited (MRL), UB Petrochemicals (UBP) and Indian Organic Chemicals Limited (IOCL), eight scenarios are likely to cause the domino effect. A further detailed analysis reveals that accidents in the storage of liquified petroleum gas and propylene and in the reflux drum units of MRL may cause domino effects. Similarly, propylene storage of UBP and monoethylene glycol storage of IOCL are also likely to cause domino effects. The impact of various chains of accidents has been forecast which reveals that in several cases the accidents may be catastrophic, harming the entire industrial complex of 16 industries. The study leads to the identification of ‘hot spots’ — units that pose the greatest risk — in turn forewarning the industries concerned and enabling them to prioritize and augment accident-prevention steps.     

Modifying traditional and high-input agroecosystems for optimization of microbial symbioses: a case study of dry beans in Costa Rica

Optimization of symbioses between plants and microbes has been suggested as method for enhancing nutrient uptake in low-input agroecosystems. In generall symbioses may be maximized through: (1) the selection of plant cultivars responsive to symbiontss; (2) ionoculation with highly efficient strains of symbionts; (3) habitat modification to encourage symbioses. These methods were tested under a traditional, slash mulch, ‘frijol tapado’ en agroecosystem and/or a high-input (‘espequeado’) system to increase nodulation and vesicular-arbuscular mycorrbizae (VAM) of beans with the following results: (1) Under the espequeado system (modified by the exclusion of fertilizer application), four cultivars of indeterminate, vining dry beans (Phaseolus vulgaris) nodulated more than two determinate, bush varieties, especially under low available soil phosphorus (P). VAM levels were not statistically different under these conditions. (2) Under the tapado system, pelletization with rock phosphate and Rhizobium inoculum did not significantly change nodule biomass, dinitrogen (N₂)-fixation or yield. (3) Without P application, neither nodulation nor % VAM were significantly different between the two systems of bean production. However, as applied P increased, differences in %VAM of the two systems became significant, decreasing more sharply with increasing P in the tapado system.The tripartite symbiosis of beans can be influenced by various factors such as cultivar, nutrient application and production system. Although traditional varieties and systems may optimize certain microbial symbioses, the quantity of the symbiosis appears to depend on a number of complex factors. An intermediate agricultural technology, the mixing of traditional and modern, is exemplified here by the application of moderate levels of fertilizer to the tradional, tapado systems. This intermediate approach promises to decrease inputs in comparison to the espequedo system, as well as the need for shift cultivation, but long-term testing is needed.     

Some requirements of an interactive software tool for life cycle analysis

This paper briefly presents the current practice for carrying out life cycle inventories, and mentions some advantages and drawbacks of a few dedicated software tools that are commercially available. A list is presented of some features that we think should be present in an ‘ideal’ life cycle analysis (LCA) software tool, after the specifications made at Ecobilan for the development of a specific tool for LCA. Some consideration is given to the technical difficulties involved, and the benefits that could be expected from the implementation of such features.     

Monitoring and economic factors affecting the economic viability of afforestation for carbon sequestration projects

The Kyoto Protocol is the first step towards achieving the objectives of the United Nations Framework Convention on Climate Change and aims among others to promote ‘the protection and enhancement of carbon sinks and reservoirs’. To encourage afforestation for carbon sequestration a project must be economically viable. This study uses a model to analyse the impact on project viability of a range of carbon monitoring options, international carbon credit value and discount rate, applied to a Pinus radiata afforestation project in New Zealand. Monitoring carbon in conjunction with conventional forest inventory shows the highest return. Long-term average carbon accounting has lower accounting costs, compared to annual and 5 yearly accounting, as monitoring is only required every 5–10 years until the long-term average is attained. In this study we conclude that monitoring soil carbon stocks is not economically feasible using any of the accounting methods, when carbon is valued at US$ 10/t. This conclusion may be relevant to forest carbon sequestration projects elsewhere in the world and suggests care is needed in selecting the appropriate carbon monitoring options to avoid the risk that costs could be higher than any monetary benefits from terrestrial carbon sequestration. This would remove any commercial incentive to afforest for carbon sequestration reasons and severely limit the use of forest sinks as part of any package of measures addressing the ultimate objective of the UNFCCC.     

A proposed Multi Criteria Analysis decision support tool for international environmental policy issues: a pilot application to emissions control in the international aviation sector

Policy making at the level of international environmental problems appears to lack a transparent, multi criteria based, decision support ‘tool’. This is due mainly to the highly political, volatile, and contextual nature of issues at this level. The environmental problem of how to regulate emissions from international civil aviation due to their transboundary nature, and the participation of international and domestic players, makes it a ‘wicked’ international environmental problem where policy making has proved problematic. This problem has been used as the basis for developing and pilot testing a tool for contributing to international policymaking, the Multi Criteria Decision Support System (MCDSS). This tool is based on simplifying and integrating key components of Multi Criteria Analysis with a Decision Support System. A preliminary application of the tool explored three options for progressing the reduction of aviation emissions. Testing was based on the allocation of weights to environmental, social, economic and institutional categories, which were each then internally weighted to reflect key criteria in the policy process. Finally, likely performances of each option, against the criteria, were evaluated against Likert scale measures. The outputs from each of these steps were combined to generate a summed best policy option. Conclusions have been drawn and they indicate that the tool is potentially useful especially in the initial stages of policy development. The MCDSS is not an alternative to the international policy process, but rather complements, and makes explicit key tradeoffs in, that process.     

The basis for a method to integrate work environment in life cycle assessments

A method is proposed for including work environment in life cycle assessments. The method is based on five quantitative and two qualitative impact categories. The quantitative categories include: (1) deaths due to work-related accidents; (2) workdays lost due to work-related accidents and diseases; (3) workdays lost due to illness (exceeding ‘normal’); (4) hearing loss; and (5) allergies, eczemas and similar diseases. The qualitative impact categories have been represented by: (6) carcinogenic impact; and (7) impact on reproduction. The impacts in categories 1, 2, 4 and 5 can be estimated for companies and for trades using statistics. Impact category 3 can only be estimated using statistics from companies. For categories 6 and 7, semi-quantitative estimates are possible. The quantitative methods suggested for the work environment part of an LCA can be used in parallel with the quantitative methods for the external environment. The advantages and disadvantages with the methods proposed are also discussed. Impacts have been calculated for energy production, transport and steel production.     

Ecoprofit-Styria-prepare Thirteen pollution prevention case studies in the Styrian industry

The paper focuses upon the organization of a federal state-funded pollution prevention project in the Styrian industry. The project includes 13 companies from the textile, pulp and paper, machine building, wood working and printed circuit board manufacturing industries, covering most of the sectors and sizes in the Styrian industry. It started in January 1994 and will last for one year. It will demonstrate the possibilities of pollution prevention and the need for further research work. This project will make use of the methods and tools that were refined in the Austrian Prepare project. As a first step, a systematic balance of all the inputs and outputs of a company is made, after which the weak points and inefficiencies of material and energy use are identified and the options for improvements, both economical and ecological, are defined. Consequently, modifications in products and production lead to a situation with less waste and emissions. The preliminary lessons from these projects are presented: as a rule, the utilities (consumption of process materials and water, cleaning, energy, preparatory and finishing steps) are treated as black boxes and usually represent a considerable optimization potential. In these areas especially there is usually a lack of information and coordination as well as a need for a systematic and comprehensive approach. Leadership in the company and creative consultants are needed for starting lasting successful pollution prevention projects.     

The importance of assessment tools in promoting cleaner production in the metal finishing industry

Various cleaner production (CP) audits have been conducted in the South African metal finishing industry. These studies have been successful in effecting changes to the general status of the local metal finishing industry. In this paper, the initiatives undertaken by a Danish government sponsored project are detailed. The project included the conducting of in-plant assessments, using a tailor-made tool for CP benchmarking. Details on this tool's operations and typical results are presented. Typical assessments indicated potential water savings of 78%, with chemical savings of approximately 30%. The plant modifications undertaken in order to achieve the CP objectives, are described. The affects of these initiatives on local municipal wastewater treatment works are detailed with specific reference to significant reductions in incoming wastewater-borne heavy metals. The main challenge for companies has been data retrieval for the tool and overcoming social barriers for implementing the improvement options. Recommendations include redesigning the assessment tool.     

A case study on artificial intelligence based cleaner production evaluation system for surface treatment facilities

The metal finishing industry is water intensive. Surveys of South African metal finishing companies indicate that water consumption is as high as 400 L/m² of metal surface treated, whilst best available practice can achieve less than 10 L/m². The industry uses hazardous chemicals such as chrome VI, cadmium, nickel and cyanide. If consumption of these chemicals can be optimized, quantities of heavy metals released into the environment will be reduced. In some cases where cleaner production techniques were applied by local companies, heavy metals have been completely eliminated from effluents discharged to municipal sewers, which represent a significant benefit to the urban environment. This benefit was accompanied by significant reduction in the use of chemicals, with a concomitant cost saving and competitive advantage to the companies concerned.A Danish environmental aid initiative promoted cleaner production in the South African metal finishing industry. Local consultants were trained by Danish experts in this field. The general methodology was to conduct an audit of the chemical, water, human resource and environment aspects of the company and compare it to best available practice. Once the review was completed, a detailed feasibility was performed on systems and equipment required to reduce chemical consumption, water consumption, human resources and environmental impact. Applied to a number of South African companies, these methods have typically achieved reductions of the order of 90% in water use and 50–60% in the use of chemicals.There were difficulties in applying the Danish methodology to South African metal finishing companies, as it makes use of quantitative indices derived from the process operations. The companies are often small and technically unsophisticated, and do not have ready access to the process data that are needed. An alternate system is required to simplify the evaluation and optimization process. This paper proposes a case study on a fuzzy-logic operator based evaluation system that outputs the cleaner production status of the company. The model is compared to an established cleaner production tool.     

Cleaner production in Danish fish processing – experiences,status and possible future strategies

Danish fish processing industry has been one of the pioneers regarding implementation of cleaner production and environmental management systems. This article describes the experiences with cleaner production (CP) among leading Danish industries producing pickled herring and canned mackerel. The article emphasizes two case studies of ‘first mover’ companies, but data from other ‘proactive’ companies are also included.The article provides an overview of different types of CP solutions, improvement potentials, synergistic effects and possible trade-offs. The development of the applied solutions from the late 1980s until today are analysed and recommendations to future strategies at company level and policy level are provided.It is concluded that significant environmental improvements have been obtained for the analysed companies – especially concerning reductions in water consumption, wastewater emissions, and utilisation of fish ‘waste’ for valuable by-products. Still, more focus could be placed on the reduction of energy consumption, change of packaging types, and environmental impacts in other stages of the products life cycle.Authorities and companies have mainly focused on on-site reductions of wastewater emissions, but life cycle assessments show that more attention should be given to the reductions of environmental impacts in other parts of the product chain, e.g. fishing operations and transport as well.     

Why bio-physical and social scientists can speak the same language when addressing Sustainable Development

Scientists assert that integrated research is a foundation of Sustainable Development. However, they often presume that differences between the bio-physical and social sciences are hurdles in the way of integration. We show that need not be the case. The problem lies in the way environmental research is organised. The essay goes on to discuss how the problem is being resolved, and the implications for ‘environmental science’.     

推进中国清洁生产的技术初探

“推进中国清洁生产"项目(B-4子项目),在27家企业开展了29轮清洁生产审计,共发现690项清洁生产技术?本文将690项清洁生产技术按投资量分为无/低费和设备更新技术,并对这两项技术进行了成本效果分析,发现无/低费技术平均每10000元投资削减COD54.2t/a,创经济效益101.6万元/a;设备更新技术平均每10000元投资削减COD0.60t/a,创经济效益0.91万元/a(以净现值计);无/低费技术的投资偿还期平均为4.0个月,设备更新技术的投资偿还期平均为400个月?