Falcon离心分选机回收废弃电路板金属的灰色模型研究

电子废弃物的资源化既能实现资源的二次利用,又能防止环境污染,具有重要的理论意义和应用价值。论述了Falcon离心分选机分选电路板的机制,并对小于0.5mm废弃电路板中金属富集体进行了分选试验。运用GM(0,N)模型对离心复合力场中回收废弃电路板建立了分选灰色模型,与实际分选结果比较表明,该模型精度很高。该模型可以对离心复合力场中回收废弃电路板金属的分选试验结果进行预测。     

废弃印刷电路板上电子元器件拆卸新工艺及其机理

为了明确利用热空气模拟工业余热作为热源和脉动喷吹动力源拆卸废弃印刷电路板上电子元器件的拆卸机制,分析了废弃印刷电路板脉动喷吹性质,设计并建立了废弃印刷电路板拆卸实验室小试系统,利用Fluent数值模拟软件对拆卸过程中废弃印刷电路板自动拆卸设备内部温度场进行了详细考察,在此基础上,对实验结果进行验证。结果表明,短重边最佳喷吹条件(0.14 MPa,10 mm)下,振动角度为75°;短轻边最佳喷吹条件(0.12 MPa,10 mm)下,振动角度为76°;下进气条件(温度场更均匀,焊料面平均受热温度为198.81℃)更利于废弃印刷电路板上电子元器件的拆卸;采用下进气方式、当预热温度120℃、通气温度为260℃、设备内部达195℃继续通气(拆卸时间)1 min、短重边脉动喷吹压力0.14 MPa、短重边喷吹距离10 mm、短轻边脉动喷吹压力0.12 MPa、短轻边喷吹距离10 mm时,元器件拆卸率为95.1%,且元器件外观完好。本研究明确了废弃印刷电路板拆卸过程中的受热与受力机制,实现了废弃印刷电路板上电子元器件的高效拆卸,为此工艺大规模、工业化生产的实现奠定了理论基础。     

液-固流化床回收印刷线路板中金属的研究

根据废弃印刷线路板中材料密度不同,采用水介质流化床对印刷线路板粉末中的金属进行回收,对0.25～0.177、0.177～0.104、0.104～0.074和-0.074 mm 4个粒级范围内的物料进行分选试验。试验结果表明,在上述4个粒级范围内,随介质流速的增大,金属回收率降低;金属回收率η与实际操作速度（ua）和颗粒终端沉降速度（ut）的比值φ（ua/ut）存在一定线性关系,分析模拟了η与φ之间的相关性方程,外推试验的结果证明了相关性方程的可靠性;在合适的操作条件下,各粒级范围内金属的回收率分别为95.02%、90.07%、87.5%和92.68%。     

顶流式变径液固流化床的流场分布与分选实验研究

为解决变径水介质分选床中颗粒堆积及细粒级废弃电路板的有效物理分选,在现有的变径水介质分选床下壁面添加了多组顶流管,引入上升水流,加强了壁面堆积物料的松散与分选效果。详细分析了倾斜床体液固两相流的流型变化与特征,并采用ANSYS FLOTRAN CFD软件进行数值模拟,得到了介质流场的压强分布变化规律:流场压强自床体底端至顶端递减,自顶流孔给入的水流可以在床体顶流孔附近形成局部强压区,使分布在床体下壁面的颗粒产生额外的运动加速度。选用≤0.125、0.125~0.250、0.250~0.500mm废弃电路板颗粒进行两因素三水平分选实验,结果表明,采用顶流式变径液固流化床分选系统可实现≤0.500mm废弃电路板中金属成分的有效富集,金属回收率最大达到了93.23%。     

废旧电路板的组成与解离特性研究

废旧印刷电路板是电子废弃物的重要组成部分,含有大量金属、玻璃纤维增强树脂、塑料等有回收利用价值的组分,但处理不当会产生严重污染。在分析中,对细碎到粒度为5mm以下的废旧电路板物料中有价资源的赋存状态和解离特性进行了系统的研究,发现金属与非金属的基本解离粒度为1 2mm,解离度为55. 51%;塑料与其他金属(除铜、铁外)是0. 5mm以上废旧电路板物料中的主要组分,树脂与铜是0 .5mm以下物料中的主要组分;物料中平均金属含量为23. 80%,平均铜含量为5. 78%。     

掺杂废弃线路板非金属粉末的粉刷石膏复合材料的力学性能

废弃印刷线路板非金属粉末(WPCBNP)是电子废弃物中印刷电路板经破碎和分离其中有价金属部分后,剩余的废弃物,主要由玻璃纤维、热固性环氧树脂和各种添加剂组成。由于其价值低及潜在的溴代环氧树脂污染性等特点,已成为废弃电子产品安全处理、处置亟待解决的问题。采用2种固体废弃物掺杂复合的方法,研究了不同粒径的WPCBNP对粉刷石膏力学性能的影响。研究表明:随着WPCBNP粒径的减小,粉刷石膏复合材料的抗折强度呈先升高后下降趋势,抗压强度呈先下降后升高再下降趋势;其中粒径为80~106μm的WPCBNP对粉刷石膏复合材料的强度增强效果最好且优于国家标准,尤其对其抗折强度的增强效果达到36.9%。该研究将为该类废弃物的安全处理处置提供依据。     

废印刷电路板的静电分选实验研究

金属与非金属材料的分离是回收利用废印刷电路板的关键环节。对废印刷电路板物料的静电分选进行了实验研究。实验以电压、辊筒转速、电晕电极与辊筒之间的距离、静电极位置、电晕电极位置、电晕电极数量等为考察因素,研究各因素对电选效果的影响规律。结果表明,影响金属与非金属材料分离的主要因素是电压、辊筒转速和电晕电极与辊筒之间的距离,对于-0.9 0.45mm的破碎物料,当电压为24kV,辊筒转速为15Hz(54.6r/min),电晕电极与辊筒之间的距离为5.2cm时,得到最大静电分选综合效率67.37%。     

废旧电路板的组成与解离特性研究

废旧印刷电路板是电子废弃物的重要组成部分，含有大量金属、玻璃纤维增强树脂、塑料等有回收利用价值的组分，但处理不当会产生严重污染。在分析中，对细碎到粒度为5mm以下的废旧电路板物料中有价资源的赋存状态和解离特性进行了系统的研究，发现金属与非金属的基本解离粒度为1．2mm，解离度为55．51％；塑料与其他金属(除铜、铁外)是0．5mm以上废旧电路板物料中的主要组分，树脂与铜是0．5mm以下物料中的主要组分；物料中平均金属含量为23．80％，平均铜含量为5．78％。     

基于Ansys APDL的废旧印刷电路板基板破碎分析

为解决废旧印刷电路板资源化中的粗碎问题,利用Ansys APDL模块和CATIA V5三维设计模块,运用以点代线的方法对电路板受力进行了数值模拟;并根据废旧印刷电路板破碎实验,对数值模拟结果进行验证;同时利用实验测得的数据对辊齿进行数值模拟与分析,验证辊齿在破碎过程中的可靠性。结果显示,铜和复合材料在一点的应力均大于其许用应力,判断其发生了断裂;废旧印刷电路板基板在两齿辊差速运行工况下破碎效果最好,证明以点代线方法可靠;辊齿根部的应力小于其许用应力,可靠性良好。为废旧印刷电路板的粗碎方法研究提供参考。其他差速工况(如9~18 r/min)对破碎效果的影响以及齿辊直径对产量的影响仍有待研究。     

废弃印刷电路板的破碎解离特性研究

废弃印刷电路板(WPCB)的破碎解离是WPCB进行后续资源化利用的前提条件,采用剪切式破碎机和万能高速破碎机分别对WPCB进行了粗破碎和细破碎,筛分后对不同粒径的粉碎产物进行粒径分布分析、显微镜观察和单体解离度研究。结果表明,WPCB经两次粗破碎后,大部分粗碎产物粒径≥1.2mm,占总产物质量的85%以上,经细破碎后,约有50%(质量分数)细碎产物粒径0.30mm。WPCB的细碎产物破碎至粒径0.90mm,可以认为金属和非金属基本分离;破碎至粒径0.60mm,可以认为金属和非金属完全解离。金属主要集中分布在粒径为0.30~1.20mm的细碎产物中。     

Recovery of heavy metals from waste printed circuit boards: statistical optimization of leaching and residue characterization

Environmental Science and Pollution Research - Despite attempts to enhance the recycling of waste printed circuit boards (WPCBs), the simultaneous recovery of major metals of WPCBs using an...     

Fate of bromine in pyrolysis of printed circuit board wastes

Behavior of Br in pyrolysis of the printed circuit board waste with valuable copper and oil recycling has been studied in the present work. Experimentally, pyrolysis of the printed circuit board waste generated approximately 40.6% of oils, 24.9% of noncondensible gases and 34.5% of solid residues that enriched in copper (90-95%). The cuts of the oils produced from pyrolysis of the printed circuit board waste into weighted boiling fraction were primarily light naphtha and heavy gas oil. Approximately 72.3% of total Br in the printed circuit board waste were found in product gas mainly as HBr and bromobenzene. However, by extended X-ray absorption fine structural (EXAFS) spectroscopy, Cu-O and Cu-(O)-Cu species with bond distance of 1.87 and 2.95 A, respectively, were observed in the solid residues. Essentially, no Cu-Br species was found.     

Removing lead from metallic mixture of waste printed circuit boards by vacuum distillation: Factorial design and removal mechanism

The lead removal from the metallic mixture of waste printed circuit boards by vacuum distillation was optimized using experimental design, and a mathematical model was established to elucidate the removal mechanism. The variables studied in lead evaporation consisted of the chamber pressure, heating temperature, heating time, particle size and initial mass. The low-level chamber pressure was fixed at 0.1 Pa as the operation pressure. The application of two-level factorial design generated a first-order polynomial that agreed well with the data for evaporation efficiency of lead. The heating temperature and heating time exhibited significant effects on the efficiency, which was validated by means of the copper–lead mixture experiments. The optimized operating conditions within the region studied were the chamber pressure of 0.1 Pa, heating temperature of 1023 K and heating time of 120 min. After the conditions were employed to remove lead from the metallic mixture of waste printed circuit boards, the efficiency was 99.97%. The mechanism of the effects was elucidated by mathematical modeling that deals with evaporation, mass transfer and condensation, and can be applied to a wider range of metal removal by vacuum distillation.     

Combustion of brominated flame retardants and behavior of its byproducts

The substance flow rate of PBDDs/DFs into flue gas and incineration residues from incineration of three types of waste samples containing brominated flame retardants were examined. The samples used consisted of PBDEs (a typical retardant), used TV casing materials (actual waste materials), and waste printed circuit boards. PBDDs/DFs concentrations in the experimental samples of PBDEs/PE, waste TV casing materials and printed circuit boards ranged between 3000 and 130,000 ng/g. These values are very high when compared to other investigations. The increase of chlorine concentration in input sample reduced the ratio of PBDDs/DFs in flue gas and raised the ratio of PCDDs/DFs. With adequate combustion control and flue gas treatment, the amount of PBDDs/DFs released from the incineration of resin containing brominated flame retardants was lower than the input amount. The presence of PBDDs/DFs in incineration residues dominated the total amount of dioxins released. When PBDDs/DFs, PCDDs/DFs and PXDDs/DFs were considered as a total, the total amount released was lower than the total amount input.     

The major components of particles emitted during recycling of waste printed circuit boards in a typical e-waste workshop of South China

Electronic waste from across the world is dismantled and disposed of in China. The low-tech recycling methods have caused severe air pollution. Air particle samples from a typical workshop of South China engaged in recycling waste printed circuit boards have been analyzed with respect to chemical constituents. This is the first report on the chemical composition of particulate matter (PM) emitted in an e-waste recycling workshop of South China. The results show that the composition of PM from this recycling process was totally different from other emission sources. Organic matter comprised 46.7–51.6% of the PM. The major organic constituents were organophosphates consisting mainly of triphenyl phosphate (TPP) and its methyl substituted compounds, methyl esters of hexadecanoic and octadecanoic acids, levoglucosan and bisphenol A. TPP and bisphenol A were present at 1–5 orders of magnitude higher than in other indoor and outdoor environments throughout the world, which implies that they might be used as potential markers for e-waste recycling. The elemental carbon, inorganic elements and ions had a minor contribution to the PM (<5% each). The inorganic elements were dominated by phosphorus and followed by crustal elements and metal elements Pb, Zn, Sn, and lesser Cu, Sb, Mn, Ni, Ba and Cd. The recycling of printed circuit boards was demonstrated as an important contributor of heavy metal contamination, particularly Cd, Pb and Ni, to the local environment. These findings suggest that this recycling method represents a strong source of PM associated with pollutants to the ambient atmosphere of an e-waste recycling locale.     

悬浮电解法回收废旧电子印刷线路板中的铜

以废旧电子印刷线路板中的金属铜为处理对象,采用悬浮电解法制取纯铜粉。选择了4个影响铜粉的纯度、脱落率和电流效率的因素,每个因素3个水平进行正交实验。实验结果表明,硫酸铜的浓度、氯离子的浓度和电流密度对铜粉的纯度、脱落率和电流效率有较大的影响。通过对正交实验结果的分析得出最优的电解条件,在此电解条件下可得到铜粉的纯度99.8%、脱落率99.6%和电流效率99.7%。     

Bioleaching of copper from large printed circuit boards for synthesis of organic-inorganic hybrid

Environmental Science and Pollution Research - The present study described a process for copper (Cu) bioleaching from waste printed circuit boards (PCBs). The 45 (±?0.18) mg/g Cu was...     

风量对高频气力分选机分选效率及金属分布规律的影响——以废弃印刷电路板粉末为例

以金属高富集粒级0.5～0.125 mm的废弃电路板为分选物料,通过ICP-AES测定分选产品,研究了风量对高频气力分选机分选效率及金属分布规律的影响.结果表明,风量变化对分选效率及金属分布规律影响显著,当风量为200m3/h时分选效率达到最大值78.23％,铜品位为86.745％,相比原料中铜品位13.96％,富集约6.2倍.随着风量的变化,金属的分布呈现规律性变化:密度比铜大或与铜相差不多的金属颗粒(铅、铂和锌等),其变化规律与铜相似,回收率在85％左右变化;密度比铜小很多的金属颗粒(铝、镁等),由于其密度与分选物料中的非金属非常接近,在分选过程中会随非金属带人轻产物中去,从而造成重产物中铝和镁品位最低,甚至低于其在原料中的品位.所以若要分离富集铝和镁,须对分选后的物料进行二次分选.     

废旧家用电器回收利用及处理处置技术

随着大量家用电器进入报废期,废旧家用电器的资源化回收利用成为一个新的环境问题。介绍了国内外废旧家电的回收利用状况、处理方法和工艺流程,重点介绍了废印刷线路板的处理工艺和废塑料的再生利用,并针对我国的实际问题提出了相应的措施和办法。     

Hazardous Waste Minimization: Part II Waste Minimization in the Electronics Products Industries

An overview is provided of the production processes, waste generation, and waste management of the electronics products industries. Chosen product areas include electron tubes, semiconductors, capacitors/resistors, and printed circuit/wiring boards. Examples are given of specific processes and associated waste streams. Waste minimization activities are identified, and specific examples of successful applications provided. While faced with a wide variety of waste streams, many opportunities for waste minimization exist and await only application.