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1.
This paper reports an investigation into the effects of nanosecond laser processing parameters on the geometry of microchannels fabricated from polymethylmethacrylate (PMMA). The Nd:YAG solid-state pulsed laser has a wavelength of 1064 nm and a measured maximum power of 4.15 W. The laser processing parameters are varied in a scanning speed range of 400–800 pulses/mm, a pulse frequency range of 5–11 Hz, a Q-switch delay time range of 170–180 μs. Main effects plots and microchannel images are utilized to identify the effects of the process parameters for improving material removal rate and surface quality simultaneously for laser micromachining of microchannels in PMMA polymer. It is observed that channel width and depth decreased linearly with increasing Q-switch delay time (hence average power) and increased non-linearly with higher scanning rates and not much affected by the increase in pulse frequency.  相似文献   

2.
This paper evaluates the use of a nickel nanoparticle (NiNP) interlayer for making hermetic joints in 316L stainless steel substrates via diffusion brazing. Different NiNP inks were prepared using commercial nanopowder (~9 nm) and in-house synthesized nanoparticles. Syringe pump deposition of ~9 nm NiNP ink and diffusion brazing at 900 °C for 30 min under 2 MPa resulted in a hermetic joint up to the tested pressure of 70 psi. In-house synthesis of NiNPs was carried out in ethylene glycol by the reduction of NiCl2·6H2O in the presence of hydrazine (N2H4) as a reducing agent. X-ray diffraction (XRD) analysis and transmission electron microscopy (TEM) results confirm the presence of pure fcc-Ni with an average particle size of 5.4 ± 0.9 nm. An as-synthesized suspension of NiNPs was patterned onto 316L stainless steel laminae via automated dispensing to a thickness of ~3 μm and bonded at 800 °C for 30 min at a pressure of 2 MPa. The diffusion-brazed test article was also found to be hermetic up to 70 psi. An examination of the bond line using scanning electron microscopy (SEM) showed good uniformity and continuity.  相似文献   

3.
Groundwater quality has been defined in terms of threshold values for nitrate (50 mg l−1) and pesticides (0.1 μg l−1 active substance). Variability in space and time, and cost and safety considerations have made it unattractive to verify water quality by repeated measurements. Proxy values have, therefore, been defined to characterise water quality. For nitrate, maximum allowable fertilisation rates have been specified and farmers have to apply the MINAS book-keeping system to keep track of their N-flows. For pesticides, listing of allowed pesticides functions as another proxy quality measure. Field tests and simulations on a Dutch farm demonstrated that water quality assessment using these proxy values does not correspond with direct assessment based on measurements and a comparison with the threshold values, which represent the true standard. A second problem is the generic character of the proxy methods, which do not reflect quite different nitrate and pesticide dynamics in different types of soil. These problems make the proxy approach quite problematic. We, therefore, propose the systematic introduction of information technology to be used for deriving soil-specific management practices that do not lead to an increase of the thresholds. Existing techniques for precision agriculture can be used, and the current registration of all parcels in The Netherlands in a geographical information system, including occurrence of different soil types, will be quite helpful. Such an information system on internet will allow better control than the current generic proxy systems and is likely to be quite motivating to farmers.  相似文献   

4.
Adherent polypyrrole (ppy) films were electropolymerized from a para-toluenesulfonic sodium (PTS) solution on stainless steel mesh (SSM). Reduced ppy-modified SSM electrode can transfer Cr(VI) to Cr(III) effectively. Lower pH (<2) or higher temperature (>35 °C) is beneficial for the removal of Cr(VI). Electro-reduction achieved 90% removal efficiency after 21 min by cyclic voltammetry. The removal efficiency is 96–56% for one–six contact cycles between ppy and Cr(VI). SEM shows that ppy films on SSM have regular morphology with small nucleus of less than 1 μm in diameter.  相似文献   

5.
To characterize the inner surface of the fuel injector nozzle holes drilled by EDM and water jet guided laser drilling (Laser Micro-Jet) a specifically conceived scanning probe microscopy technique with true non-contact operating mode was used. A difference in morphology of the drilled surfaces is evident from the acquired surface topography along the hole axis for the two compared drilling techniques. Results showed that the surface texture can be characterized by (i) maximum peak-to-valley distance and (ii) periodicity. Acquired maps confirm that electro-eroded surfaces are an envelope of craters randomly distributed with total excursion up to 1.7 μm with a crater size of 15 μm. While, the efficient melt expulsion and immediate cooling of water jet guided laser generates a peak to valley distance of 800 nm with a periodicity of 18 μm. Average Rq derived from the measured cylindrical surfaces was 450 nm and 150 nm for EDM and Laser Micro-Jet, respectively. Water jet guided laser drilling has proved to be a reliable alternative to EDM from the point of view of repeatability of the results and surface quality to facilitate the atomization of the fuel jet.  相似文献   

6.
Increasing use of poly crystalline diamond (PCD) inserts as cutting tools and wear parts is vividly seen in automobile, aerospace, marine and precision engineering applications. The PCD inserts undergo series of manufacturing processes such as: grinding that forms the required shape and polishing that gives a fine finish. These operations are not straight forward as PCD is extremely resistant to grinding and polishing. Single crystal diamond can easily be polished by choosing a direction of easy abrasion, but polishing a PCD imposes serious difficulties as the grains are randomly oriented. Prior research on polishing of PCD inserts includes electro discharge grinding (EDG), dynamic friction polishing and grinding by a vitrified bonded diamond wheel. The surface textures of PCD produced using an EDG process often contains: micro cavities, particle pullout, micro-grooves, chipped edges, cracks and gouch marks. While applying the dynamic friction polishing method the PCD material undergoes phase transformation and hence increased polishing rate was apparently seen. However the phase transformation of PCD deteriorates the strength of the insert. Furthermore the inserts produced using the dynamic polishing method often exhibits cracks, chip off and edge damage while using as a cutting tool. Therefore, a new method “aero-lap polishing” was attempted as it applies controlled amount of impinging force by which the surface damage can be significantly reduced. The study did establish an improvement of surface finish of PCD from Ra = 0.55 μm, Rt = 4.5 μm to Ra = 0.29 μm, Rt = 1.6 μm within 15–25 min of polishing time along with significant reduction in surface defects.  相似文献   

7.
The projected increase of atmospheric CO2 concentration [CO2] is expected to increase yield of agricultural C3 crops, but little is known about effects of [CO2] on lodging that can reduce yield. This study examined the interaction between [CO2] and nitrogen (N) fertilization on the lodging of rice (Oryza sativa L.) using free-air CO2 enrichment (FACE) systems installed in paddy fields at Shizukuishi, Iwate, Japan (39°38′N, 140°57′E). Rice plants were grown under two levels of [CO2] (ambient = 365 μmol mol−1; elevated [CO2] = 548 μmol mol−1) and three N fertilization regimes: a single initial basal application of controlled-release urea (8 g N m−2, CRN), split fertilization with a standard amount of ammonium sulfate (9 g N m−2, MN), and ample N (15 g N m−2, HN). Lodging score (six ranks at 18° intervals, with larger scores indicating greater bending), yield, and yield components were measured at maturity. The lodging score was significantly higher under HN than under CRN and MN, but lodging was alleviated by elevated [CO2] under HN. This alleviation was associated with the shortened and thickened lower internodes, but was not associated with a change in the plant's mass moment around the culm base. A positively significant correlation between lodging score and ripening percentage indicated that ripening percentage decreased by 4.5% per one-unit increase in lodging score. These findings will be useful to develop functional algorithm that can be incorporated into mechanistic crop models to predict rice production more accurately in a changing climate and with different cultural practices.  相似文献   

8.
As part of an aircraft fleet fatigue life improvement program, investigation has been carried out into the effect pitting corrosion has on bare 7075-T651 which had undergone split sleeve cold hole expansion. Constant amplitude sinusoidal loading was applied to fatigue test coupons which had pitting corrosion induced upon them by a modified cyclic immersion process using a 3.5% NaCl solution. A pit depth of 39–58 μm was found to significantly reduce the increased fatigue life gains achieved by carrying out cold hole expansion. At 137.9 MPa fatigue life was reduced from achieving run out of ten million cycles to an average 371 × 103 cycles, while at 165.5 MPa average fatigue life was reduced from 810 × 103 to 65 × 103 cycles. The fracture surfaces were analysed under a scanning electron microscope where each displayed an individual crack initiation site located on the material surface within the zone of residual circumferential stress.  相似文献   

9.
New ‘critical levels’ (CLE) for assessing the effects of atmospheric ammonia on sensitive ecosystems have recently been adopted by the United Nations Economic Commission for Europe (UNECE) of 1 and 3 [2–4] μg NH3 m?3 of ambient air (including water vapour), for different species sensitivities and their associated habitats. Based on these values, we examined how indicator choice affects estimates of stock-at-risk in the European ‘Natura 2000’ network.We applied an atmospheric model, FRAME, to estimate surface air concentrations of ammonia at 5 km and 1 km resolution for the UK network of Natura sites, optionally including calibration with the National Ammonia Monitoring Network. As a base indicator, we estimated the overall percentage area of the UK Natura network that exceeded critical level thresholds (‘Area Weighted Indicator’, AWI). We compared this with an alternative approach, estimating the percentage number of Natura sites where the critical level was exceeded (‘Designation Weighted Indicator’, DWI), which we consider more relevant under the terms of the Habitats Directive.Using the AWI (with 1 km calibrated ammonia), we estimate that 11.2%, 1.3% and 0.2% area of the UK Natura network exceeds the critical level values of 1, 2 and 3 μg NH3 m?3, respectively. By contrast, using the DWI, the equivalent exceedances are 59.1%, 23.6% and 9.8%. The highest regional exceedance (DWI, critical level 1 μg NH3 m?3) was calculated for England (91.9% exceeded), and the lowest for Scotland (24.0% exceeded). High resolution maps show that the larger threat estimated by the DWI approach is explained by (i) an anti-correlation between NH3 concentration and Natura site area and (ii) the fact that exceedance over part of a Natura site is considered to represent a threat to the integrity of the whole site.  相似文献   

10.
Micro and multiscale sheet metal forming processes represent new and attractive solutions to many manufacturing problems. However, evaluating the strains in these products is a difficult endeavor. Larger organizations are utilizing commercially available microscale digital image correlation systems to measure the strains in microscale parts or on macroscale parts with critical microscale features. The cost of these strain measurement systems is preventing smaller research and development organizations from entering this challenging area or they are forgoing the ability to determine strains. The present paper describes the development of a method for creating microscale grids and measuring strains on microscale parts or microscale locations on larger parts. The method developed was able to measure true strains up to 0.618 for square grids that are 127 μm measured from center-to-center. Microscale strains resulting from sheet bulge hydroforming experiments using 11 mm, 5 mm, and 1 mm diameter dies were evaluated and material properties of the sheet metal were estimated based upon the strains measured in conjunction with FEA simulations and compared to analytical solutions and microscale tension tests. The material properties determined using the strains and FEM approach were consistent with the other methods.  相似文献   

11.
This paper presents an economic evaluation of three typical recycling processes for the five main types of waste electronic home appliances (EHA) (TV set, refrigerator, washing machine, air conditioner and personal computer) in Beijing, the capital of China. The main purpose is to identify the formal management framework with economic feasibility for the waste EHA generated in large municipalities of China. It is found that the advanced technologies, which have mechanical processing units, should be introduced to recover more valuable materials from the waste appliances. Net revenues with a range of 90–240 RMB (Chinese currency unit, 1.0 USD  8.0 RMB) per unit, depend on the type of appliance, could be expected in case of using the most complicated procedures which can separate both metals and plastics from the shredded mixtures. However, the recycling of waste refrigerator and waste washing machine will, respectively, spend about 100 and 6 RMB per unit if solely by simple manual dismantling. Revenues from recycling of the other three types of appliances are positive but quite low in this case. Although positive revenues could be achieved from the isolated evaluation of recycling, the entire management system, which also covers the phases of collection and transportation, is economically infeasible if the waste appliances are bought from the households still at current prices. Based on a survey of the householder's attitude to the cost for waste EHA management, which was conducted earlier, the practical way to construct a formal management system for waste EHA in Beijing is to reduce the citizen's traditional expectation to the values of waste appliances and encourage their transfer to the formal collection system at lower prices.  相似文献   

12.
The effects of scouring parameters on the scouring efficiency, including the weight ratio of de-sizing agent and fabric (5–80 g/g fabric), temperature of de-sizing agent tank (60–90 °C) and dipping time (2–8 s), were investigated. The results demonstrated that weight loss of sizing agent was significantly observed only in the de-sizing agent tank particularly in the first de-sizing tank and was found to a small extent in water tank. The optimum condition in the scouring machine was found at a de-sizing agent to fabric ratio of 20 g/g fabric, with a temperature of the first de-sizing agent tank of 80 °C, a temperature of the second de-sizing agent tank of 90 °C, and dipping time of fabric of 7 s. According to these conditions, more than 89% of the sizing agent was eliminated and only 3.52 mg/g fabric of sizing agent remained in the scoured fabric which was in an acceptable range for feeding to the down stream process known as dyeing process. Application of our results to actual textile plant has shown that there is a cost reduction due to improved utilization of rinse water, chemicals and energy in the process and consequent decreases in the generation of wastewater. Furthermore, the production capacity was increased from 30 m/min to 34.4 m/min.  相似文献   

13.
This paper presents the results of an environmental impact assessment of biodiesel production from soybean in Brazil. In order to achieve this objective, environmental impact indicators provided by Emergy Accounting (EA), Embodied Energy Analysis (EEA) and Material Flow Accounting (MFA) were used. The results showed that for one liter of biodiesel 8.8 kg of topsoil are lost in erosion, besides the cost of 0.2 kg of fertilizers, about 5.2 m2 of crop area, 7.33 kg of abiotic materials, 9.0 tons of water and 0.66 kg of air and about 0.86 kg of CO2 were released. About 0.27 kg of crude oil equivalent is required as inputs to produce one liter of biodiesel, which means an energy return of 2.48 J of biodiesel per Joule of fossil fuel invested. The transformity of biodiesel (3.90E + 05 seJ J?1) is higher than those calculated for fossil fuels as other biofuels, indicating a higher demand for direct and indirect environmental support. Similarly, the biodiesel emergy yield ratio (1.62) indicates that a very low net emergy is delivered to consumers, compared to alternatives. Obtained results show that when crop production and industrial conversion to fuel are supported by fossil fuels in the form of chemicals, goods, and process energy, the fraction of fuel that can actually be considered renewable is very low (around 31%).  相似文献   

14.
Soil organic C (SOC) and total soil N (TSN) sequestration estimates are needed to improve our understanding of management influences on soil fertility and terrestrial C cycling related to greenhouse gas emission. We evaluated the factorial combination of nutrient source (inorganic, mixed inorganic and organic, and organic as broiler litter) and forage utilization (unharvested, low and high cattle grazing pressure, and hayed monthly) on soil-profile distribution (0–150 cm) of SOC and TSN during 12 years of pasture management on a Typic Kanhapludult (Acrisol) in Georgia, USA. Nutrient source rarely affected SOC and TSN in the soil profile, despite addition of 73.6 Mg ha?1 (dry weight) of broiler litter during 12 years of treatment. At the end of 12 years, contents of SOC and TSN at a depth of 0–90 cm under haying were only 82 ± 5% (mean ± S.D. among treatments) of those under grazed management. Within grazed pastures, contents of SOC and TSN at a depth of 0–90 cm were greatest within 5 m of shade and water sources and only 83 ± 7% of maximum at a distance of 30 m and 92 ± 14% of maximum at a distance of 80 m, suggesting a zone of enrichment within pastures due to animal behavior. During 12 years, the annual rate of change in SOC (0–90 cm) followed the order: low grazing pressure (1.17 Mg C ha?1 year?1) > unharvested (0.64 Mg C ha?1 year?1) = high grazing pressure (0.51 Mg C ha?1 year?1) > hayed (?0.22 Mg C ha?1 year?1). This study demonstrated that surface accumulation of SOC and TSN occurred, but that increased variability and loss of SOC with depth reduced the significance of surface effects.  相似文献   

15.
The study focuses on the efforts for minimization of burr formation and improvement of hole surface roughness in micro through-hole machining. It deals with the development of micro compound tool which is consisting of a micro flat drill as the drilling part and a micro diamond-electroplated-grinding part for hole finishing. The finishing diameters of each drilling and grinding parts of the fabricated micro compound tool are 90 μm and 100 μm, respectively. The study focuses mainly on the effect of drill point angle and ultrasonic vibration applied during micro hole machining to the hole entrance and exit burrs formation. The used workpiece is made of stainless steel (SUS304) with a thickness of 100 μm. From the experiment, it was found that the tool having drill point angle of 118° resulted in a smaller burr formation although hole machining was conducted for 600 holes. Furthermore, the application of ultrasonic vibration during hole machining could improve the performance of the developed micro compound tool and decreased the burr size, especially the exit burr.  相似文献   

16.
In this paper, the effect of silicon powder mixing into the dielectric fluid of EDM on machining characteristics of AISI D2 (a variant of high carbon high chrome) die steel has been studied. Six process parameters, namely peak current, pulse-on time, pulse-off time, concentration of powder, gain, and nozzle flushing have been considered. The process performance is measured in terms of machining rate (MR). The research outcome will identify the important parameters and their effect on MR of AISI D2 in the presence of suspended silicon powder in a kerosene dielectric of EDM. The study indicated that all the selected parameters except nozzle flushing have a significant effect on the mean and variation in MR (S/N ratio). Optimization to maximize MR has also been undertaken using the Taguchi method. The ANOVA analysis indicates that the percentage contribution of peak current and powder concentration toward MR is maximum among all the parameters. The confirmation runs showed that the setting of peak current at a high level (16 A), pulse-on time at a medium level (100 μs), pulse-off time at a low level (15 μs), powder concentration at a high level (4 g/l), and gain at a low level (0.83 mm/s) produced optimum MR from AISI D2 surfaces when machined by silicon powder mixed EDM.  相似文献   

17.
The application of micro-electrical discharge machining (micro-EDM) in deep-hole drilling is still limited due to the difficulty in flushing of debris and unstable machining. Present study introduces a simplistic analytical model to evaluate the effectiveness of low frequency workpiece vibration during the micro-EDM drilling of deep micro-holes. In addition, experimental investigation has been conducted to validate the model by studying the effects of workpiece vibration on machining performance, surface quality and dimensional accuracy of the micro-holes. The effect of vibration frequency and amplitude for three different settings of aspect ratios has been studied experimentally. Moreover, the vibration experiments have been conducted at different levels of gap voltages and capacitances in order to understand the effect of electrical parameters and effectiveness of low-frequency workpiece-vibration at different levels of discharge energies. It has been shown analytically that the effectiveness of low frequency workpiece vibration during micro-EDM drilling can be evaluated by a parameter ‘Kv’ (ratio of maximum acceleration of the vibrating plate in gravitational direction to gravitational acceleration ‘g’), which can be determined from the vibration frequency, amplitude and phase angle of the vibrating workpiece. The theoretical model reveals that for Kv > 1, the position of debris particles will be above the workpiece; thus can be flushed away from machined zone effectively. The experimental reasons for improved micro-EDM drilling performance at the setting of Kv > 1 are found to be the increased effective discharge ratio, reduced short-circuits and improved dielectric flushing. The experimental results also reveal that the low frequency vibration is more effective at the low discharge energy level, thus making it more suitable for micro-EDM. Considering the effect on both the machining characteristics and micro-hole accuracy parameters, vibration frequency of 750 Hz and amplitude of 1.5 μm was found to provide improved performance for the developed vibration device.  相似文献   

18.
The largest areas of acid sulphate (AS) soils in Europe are located in Finland, where 67,000–130,000 ha of AS soils are in agricultural use. In addition to their acidifying effects on waters, AS soils might be a significant source of greenhouse gases. In this pilot research, carbon and nitrogen content and microbial activity were studied in an AS and a non-AS soil. Large carbon and nitrogen stocks (110 Mg Corg ha?1 and 15 Mg Ntot ha?1) as well as high substrate induced respiration (33 μg CO2–C g?1h?1) were found in the C horizons of the AS soil but not in the non-AS soil. High microbial activity in these horizons of the AS soil was further confirmed by the measurement of dehydrogenase activity, basal respiration, the numbers of culturable bacterial cells, and the ratio of culturable to total numbers of cells. Still, the denitrifying enzyme activity was very low in the anaerobic horizons of the AS soil, indicating the prevalence of microbes other than denitrifiers. We suspect that the microbial community originated with the genesis of AS soil and has been supported by the large stocks of accumulated carbon and mineral nitrogen in the C horizons. If these permanently water-saturated subsoils are exposed to oxygen and their microbial activity consequently increases, large carbon and nitrogen stocks are likely to be mobilised, resulting in increased emission of greenhouse gases. Additional studies of boreal AS soils are needed to assess their potential contribution to increases in greenhouse gas fluxes at the local, regional, and global scales.  相似文献   

19.
Depletion of plant-available soil phosphorus (P) from excessive to agronomically optimum levels is a measure being implemented in Ireland to reduce the risk of diffuse P transfer from land to water. Within the Nitrates and Water Framework Directive regulations the policy tool is designed to help achieve good status by 2015 in water bodies at risk from eutrophication. To guide expectation, this study used soil plot data from eight common soil associations to develop a model of Soil Test P (STP) (Morgan's extract) decline following periods of zero P amendment. This was used to predict the time required to move from excessive (Index 4) to the upper boundary of the optimum (Index 3) soil P concentration range. The relative P balance (P balance : Total soil P) best described an exponential decline (R2 = 63%) of STP according to a backwards step-wise regression of a range of soil parameters. Using annual field P balance scenarios (?30 kg P ha?1, ?15 kg P ha?1, ?7 kg P ha?1), average time to the optimum soil P boundary condition was estimated from a range of realistic Total P and STP starting points. For worst case scenarios of high Total P and STP starting points, average time to the boundary was estimated at 7–15 years depending on the field P balance. However, uncertainty analysis of the regression parameter showed that variation can be from 3 to >20 years. Combined with variation in how soil P source changes translate to resulting P delivery to water bodies, water policy regulators are advised to note this inherent uncertainty from P source to receptor with regard to expectations of Water Framework Directive water quality targets and deadlines.  相似文献   

20.
‘Lambrusco a foglia frastagliata’ grapevines (Vitis vinifera L.) were grown outdoors at Piacenza (44°55′N, 9°44′E, Po Valley, Italy) with the root system split between two 30-L pots and subjected from pre-veraison (17 July) to harvest (5 September) to soil drying of half of the root system (HS) induced by withholding water from one of the two pots as compared to well-watered (WW) vines (both pots daily recharged at field capacity). Volumetric soil-water content, pre-dawn and mid-morning leaf water potential, single-leaf gas-exchange as assimilation rate, stomatal conductance and transpiration were monitored throughout the trial. Whole-canopy gas-exchange as net CO2 exchange rate (NCER) and transpiration were tracked from 31 August to 7 September on three vines per treatment on a 24-h basis using an enclosure method. Primary leaf carbon isotope (δ13C) composition, yield components and must composition were determined at harvest.Withdrawing water from one pot triggered a water stress response showing higher stomatal sensitivity to changes in air vapour pressure deficit, relatively low assimilation rates, high intrinsic and extrinsic water-use efficiency (WUE) and earlier cessation of shoot growth. Yet, mid-morning leaf water potential was consistently lower in HS treatment over stress as compared to WW, indicating an anisohydric adjustment. Canopy NCER given on a leaf-area basis showed mean daily rates ranging from 3.9 to 4.9 μmol m2 s?1 in WW canopies against 2.6–3.0 μmol m?2 s?1 in HS. Conversely, canopy transpiration rates varied from 0.915 to 1.157 mmol m?2 s?1 for WW to 0.630–0.714 mmol m2 s?1 in HS. Increased leaf-based intrinsic and extrinsic WUE in HS did not match the canopy response, which to some extent resulted in an opposite outcome, i.e. higher canopy WUE in well-watered vines especially in the morning hours. Likewise, δ13C did not differ between treatments. This suggests caution when point-time determinations of single-leaf-based WUE are extrapolated to the whole-canopy behaviour when assessing the water saving strategies of a given genotype. The stressed vines achieved no variation in yield level and components and had improved grape composition as to soluble solids and total anthocyanins. This optimal behaviour is likely due to earlier shoot growth cessation, enhanced maturity and a buffering leaf-to-fruit ratio (3.61 m2 kg?1) that mitigated the effects of post-veraison stress.  相似文献   

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