Double-electrode arc welding process: Principle,variants, control and developments

Double-electrode gas metal arc welding (DE-GMAW) is a novel welding process in which a second electrode, non-consumable or consumable, is added to bypass part of the wire current. The bypass current reduces the heat input in non-consumable DE-GMAW or increases the deposition rate in consumable DE-GMAW. The fixed correlation of the heat input with the deposition in conventional GMAW and its variants is thus changed and becomes controllable. At the University of Kentucky, DE-GMAW has been tested/developed by adding a plasma arc welding torch, a GTAW (gas tungsten arc welding) torch, a pair of GTAW torches, and a GMAW torch. Steels and aluminum alloys are welded and the system is powered by one or multiple power supplies with appropriate control methods. The metal transfer has been studied at the University of Kentucky and Shandong University resulting in the desirable spray transfer be obtained with less than 100 A base current for 1.2 mm diameter steel wire. At Lanzhou University of Technology, pulsed DE-GMAW has been successfully developed to join aluminum/magnesium to steel. At the Adaptive Intelligent Systems LLC, DE-GMAW principle has been applied to the submerged arc welding (SAW) and the embedded control systems needed for industrial applications have been developed. The DE-SAW resulted in 1/3 reduction in heat input for a shipbuilding application and the weld penetration depth was successfully feedback controlled. In addition, the bypass concept is extended to the GTAW resulting in the arcing-wire GTAW which adds a second arc established between the tungsten and filler to the existing gas tungsten arc. The DE-GMAW is extended to double-electrode arc welding (DE-AW) where the main electrode may not necessarily to be consumable. Recently, the Beijing University of Technology systematically studied the metal transfer in the arcing-wire GTAW and found that the desired metal transfer modes may always be obtained from the given wire feed speed by adjusting the wire current and wire position/orientation appropriately. A variety of DE-AW processes are thus available to suit for different applications, using existing arc welding equipment.     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

Plasma arc welding: Process,sensing, control and modeling

This article introduces the basic principles of plasma arc welding (PAW) and provides a survey of the latest research and applications in the field. The PAW process is compared to gas tungsten arc welding, its process characteristics are listed, the classification is made, and two modes of operation in PAW, i.e., melt-in and keyhole, are explained. The keyhole mechanism and its influencing factors are introduced. The sensing and control methodologies of the PAW process are reviewed. The coupled behaviors of weld pool and keyhole, the heat transfer and fluid flow as well as three-dimensional modeling and simulation in PAW are discussed. Finally, a novel PAW process variant, the controlled pulse keyholing process and the corresponding experimental system are introduced.     

中国集成电路制造行业VOCs排放特征及控制对策

中国电子信息产业发展迅速,集成电路等电子器件产量不断增加.在集成电路制造的过程中,大量有机溶剂的使用导致VOCs的产生和排放,从而对大气环境造成影响.为掌握集成电路制造行业VOCs的排放特征,系统分析了其工艺流程和产排污环节,分析了行业废气收集和治理现状,通过对典型企业VOCs的排放监测,获得VOCs排放水平;采用排放因子法核算行业VOCs历史排放量,并基于行业排放特征及减排潜力分析,提出了相应的污染防治对策.结果表明：在集成电路制造中,VOCs排放环节主要集中在光刻、清洗、去胶等过程,1 m²集成电路产量约使用87 g有机溶剂,VOCs产生量较大;通过采取高效的VOCs治理技术,集成电路制造行业有组织排放水平较低,平均浓度为2.1 mg·m^-3,但厂界无组织排放浓度相对较高,平均浓度为0.78 mg·m^-3,接近国家标准的排放限值.根据排放量核算结果,2011—2016年中国集成电路制造行业VOCs排放量呈逐年上升的趋势,主要受产量增加而相应污染控制技术水平提升有限的影响,无组织排放量比重大,占排放总量的38.1%~45.1%.     

大连湾陆源污染物排海总量控制信息系统概念设计

根据陆源污染物总量控制原理和沿海地区地方政府的经济条件，以大连湾为例，采用地理信息系统（ＧＩＳ）技术，设计了排放入海湾的陆源污染物总量控制信息系统的概念模型，涉及系统建设的原则，数据类型，软件，硬件，用户界面和功能。为我国海湾污染物控制工作提供经济实用，先进的管理方法。     

一种兼顾目标总量和容量总量的水污染物排放限值确定方法

针对中国水污染物总量管理面临由目标总量管理向容量总量管理的转变趋势,提出了一种兼顾两种管理模式的水污染物排放限值计算方法.该方法建立在水体分类计算、汇水区与行政区相关联、自下而上、不同保护要求的水体予以差别化对待、污染物控制类型扩展的原则上,将水体按环境容量利用方式的不同划分为保护性利用、恢复性利用、控制性利用、开发性利用和限制性利用5种类型,分别采用目标总量、混合管理、容量总量、容量总量和混合管理等不同模式,并给出了分别按汇水区和行政区计算污染物排放限值的一般过程. 将上述方法应用于西南区域发展战略环评案例,结果表明云南省31.25%地市需调减COD总量,43.75%地市需调减氨氮总量,而贵州省55.56%地市可适当调增COD总量,44.44%地市可适当调增氨氮排放总量.该方法可将总量限值的确定与当地水环境质量改善紧密结合,强化水环境对现状质量不达标地区未来发展的约束,同时适当减弱水环境条件对达标地区的约束以换取其发展空间.以计算出的排放限值为依据对当前的减排目标进行调整可为云贵实现又好又快发展提供支撑.经案例验证,本文所建立的方法为中国水环境管理从目标总量模式向容量总量模式发展提供了技术手段.