A comparative study in treating two VOC mixtures in trickle bed air biofilters

Two independent parallel trickling bed air biofilters (TBABs) ("A" and "B") with two different typical VOC mixtures were investigated. Toluene, styrene, methyl ethyl ketone (MEK), and methyl isobutyl ketone (MIBK) were the target VOCs in the mixtures. Biofilter "A" was fed equal molar ratio of the VOCs and biofilter "B" was fed a mixture based on EPA 2003 emission report. Backwashing and substrate starvation operation were conducted as biomass control. Biofilter "A" and "B" maintained 99% overall removal efficiency for influent concentration up to 500 and 300 ppmv under backwashing operating condition, respectively. The starvation study indicated that it can be an effective biomass control for influent concentrations up to 250 ppmv for biofilter "A" and 300 ppmv for "B". Re-acclimation of biofilter performance was delayed with increase of influent concentration for both biofilters. Starvation operation helped the biofilter to recover at low concentrations and delayed re-acclimation at high concentrations. Furthermore, re-acclamation for biofilter "B" was delayed due to its high toluene content as compared to biofilter "A". The pseudo first-order removal rate constant decreased with increase of volumetric loading rate for both biofilters. MEK and MIBK were completely removed in the upper 3/8 media depth. While biofilter depth utilization for the removal of styrene and toluene increased with increase of influent concentrations for both biofilters. However, toluene removal utilized more biofilter depth for biofilter "B" as compared to biofilter "A".     

管式生物过滤器去除乙苯废气

生物过滤由于其良好的成本效益和环境友好性已经成为控制挥发性有机化合物(VOCs)含量和气味气体排放的常规技术。营养物质的均匀分布、生物膜和介质床内的气体流是成就一个性能优良的生物过滤器至关重要的因素。而由本实验室开发的管式生物过滤器(TBFs)已被证明具备此优势。本实验的管式生物过滤器以聚氨酯海绵作为填料,研究在不同有机负荷、气体停留时间(EBCT)、进气量和表面活性剂等条件下乙苯废气的去除效率(RE)。实验同时记录了管式生物过滤器启动阶段的表现。初期使附着在填料上的微生物暴露在浓度为40 mg/m3的乙苯废气中40 d,此时的气体停留时间为15 s,使微生物慢慢适应并逐步降解乙苯废气;然后连续地控制管式生物过滤器的入口乙苯浓度为40、80、120和160 mg/m3,以使有机负荷逐步升高。结果表明,乙苯去除效率随着有机负荷的增大而逐步减小。当气体停留时间从15 s增加到30 s和60 s,而有机负荷控制在38.60 g/(m3·h)时,乙苯废气去除效率略微增加。此外,随着进气量的增大乙苯废气的最大平均去除效率有所下降而此时的降解容量增大,这个过程中乙苯进气浓度保持不变。结果还表明,在营养液中加入聚乙二醇辛基苯基醚这种表面活性剂可以提高乙苯废气的去除效率。     

Backfitting Electrostatic Precipitators: Gas Velocity and Reliability Considerations

Abstract

The kinetic behavior of the toluene biofiltration process was investigated in this research. Toluene was used as a model compound for less water-soluble gas pollutants. The limiting factor in the overall toluene biofiltration process was determined by analyzing the effectiveness factor of the biofilm along the biofilter. Experiments were conducted in three laboratory-scale biofilters packed with mixtures of chaff/compost, D.E. (diatomaceous earth)/compost and GAC (granular activated carbon)/compost, respectively. A mathematical model previously proposed was verified in this study as being applicable to these biofilters packed with different filter materials. Both the experimental and theoretical results confirmed that the biodegradation rate along the biofilter followed the zero order, fractional order to first order kinetics as toluene concentration decreased. Moreover, at higher toluene concentration, biodegradation rate and mass flux of toluene were lower near the bottom of the biofilter due to substrate inhibition. Analysis of the effectiveness factor indicated that biofiltration of a less soluble compound such as toluene should not be operated at high gas flow rates (low gas residence times) due to the mass transfer limitation of such a system. At an approximate constant inlet toluene concentration of 0.9 g/m³, the toluene removal efficiency in these three biofilters would drop below 90% when the gas residence time decreased to 2.5, 2.5, and 2.0 min, respectively.     

Evaluation of Trickle Bed Air Biofilter Performance as a Function of Inlet VOC Concentration and Loading,and Biomass Control

ABSTRACT

The 1990 Amendments to the Clean Air Act have stimulated strong interest in the use of biofiltration for the economical, engineered control of volatile organic compounds (VOCs) in effluent air streams. Trickle bed air biofilters (TBABs) are especially applicable for treating VOCs at high loadings. For long-term, stable operation of highly loaded TBABs, removal of excess accumulated bio-mass is essential. Our previous research demonstrated that suitable biomass control for TBABs was achievable by periodic backwashing of the biofilter medium. Backwashing was performed by fluidizing the pelletized biological attachment medium with warm water to about a 40% bed expansion. This paper presents an evaluation of the impact of backwashing on the performance of four such TBABs highly loaded with toluene. The inlet VOC concentrations studied were 250 and 500 ppmv toluene, and the loadings were 4.1 and 6.2 kg COD/m³ day (55 and 83 g toluene/m³ hr). Loading is defined as kg of chemical oxygen demand per cubic meter of medium per day. Performance deterioration at the higher loading was apparently due to a reduction of the specific surface of the attached biofilm resulting from the accumulation of excess biomass. For a toluene loading of 4.1 kg COD/m³ day, it was demonstrated that the long-term performance of biofilters with either inlet concentration could be maintained at over 99.9% VOC removal by employing a backwashing strategy consisting of a frequency of every other day and a duration of 1 hr.     

Full-scale biofilter reduction efficiencies assessed using portable 24-hour sampling units

Portable 24-hr sampling units were used to collect air samples from eight biofilters on four animal feeding operations. The biofilters were located on a dairy, a swine nursery, and two swine finishing farms. Biofilter media characteristics (age, porosity, density, particle size, water absorption capacity, pressure drop) and ammonia (NH3), hydrogen sulfide (H2S), sulfur dioxide (SO2), methane (CH4), and nitrous oxide (N2O) reduction efficiencies of the biofilters were assessed. The deep bed biofilters at the dairy farm, which were in use for a few months, had the most porous media and lowest unit pressure drops. The average media porosity and density were 75% and 180 kg/m3, respectively. Reduction efficiencies of H2S and NH3 (biofilter 1: 64% NH3, 76% H2S; biofilter 2: 53% NH3, 85% H2S) were close to those reported for pilot-scale biofilters. No N2O production was measured at the dairy farm. The highest H2S, SO2, NH3, and CH4 reduction efficiencies were measured from a flat-bed biofilter at the swine nursery farm. However, the highest N2O generation (29.2%) was also measured from this biofilter. This flat-bed biofilter media was dense and had the lowest porosity. A garden sprinkler was used to add water to this biofilter, which may have filled media pores and caused N2O production under anaerobic conditions. Concentrations of H2S and NH3 were determined using the portable 24-hr sampling units and compared to ones measured with a semicontinuous gas sampling system at one farm. Flat-bed biofilters at the swine finishing farms also produced low amounts of N2O. The N2O production rate of the newer media (2 years old) with higher porosity was lower than that of older media (3 years old) (P = 0.042).     

Effect of substrate Henry's constant on biofilter performance

Butanol, ether, toluene, and hexane, which have Henry's constants ranging from 0.0005 to 53, were used to investigate the effects of substrate solubility or availability on the removal of volatile organic compounds (VOCs) in trickle-bed biofilters. Results from this study suggest that, although removal of a VOC generally increases with a decrease in its Henry's constant, an optimal Henry's constant range for biofiltration may exist. For the treatment of VOCs with high Henry's constant values, such as hexane and toluene, the transfer of VOCs between the vapor and liquid phases or between the vapor phase and the biofilm is a rate-determining step. However, oxygen (O2) transfer may become a rate-limiting step in treating VOCs with low Henry's constants, such as butanol, especially at high organic loadings. The results demonstrated that in a gas-phase aerobic biofilter, nitrate can serve both as a growth-controlling nutrient and as an electron acceptor in a biofilm for the respiration of VOCs with low Henry's constants. Microbial communities within the biofilters were examined using denaturing gradient gel electrophoresis to provide a more complete picture of the effect of O2 limitation and denitrification on biofilter performance.     

Removal of low concentrations of carbon tetrachloride in compost-based biofilters operated under methanogenic conditions.

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (> 500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Simulating accumulation of biofilms in biotrickling filter

Accumulations and spatial and dynamic variations of biofilms in the media of a biotrickling filter were simulated using mathematical models for Volatile Organic Compound (VOC) removal. Toluene was selected as the model VOC. Effects of toluene concentration and gas Empty Bed Contact Time (EBCT) on VOC removal were also investigated. Results showed that biofilm thickness increased with increased operation duration and the growth rate of biofilms increased with increased inlet toluene concentration and EBCT at a constant toluene loading. The profiles of the thickness and growth rate of biofilms along the medium depth dropped gradually at a certain time.     

Sulfur toxicity and media capacity for H2S removal in biofilters packed with a natural or a commercial granular medium

Two types of media, a natural medium (wood chips) and a commercially engineered medium, were evaluated for sulfur inhibition and capacity for removal of hydrogen sulfide (H2S). Sulfate was added artificially (40, 65, and 100 mg of S/g of medium) to test its effect on removal efficiency and the media. A humidified gas stream of 50 ppm by volume H2S was passed through the media-packed columns, and effluent readings for H2S at the outlet were measured continuously. The overall H2S baseline removal efficiencies of the column packed with natural medium remained >95% over a 2-day period even with the accumulated sulfur species. Added sulfate at a concentration high enough to saturate the biofilter moisture phase did not appear to affect the H2S removal process efficiency. The results of additional experiments with a commercial granular medium also demonstrated that the accumulation of amounts of sulfate sufficient enough to saturate the moisture phase of the medium did not have a significant effect on H2S removal. When the pH of the biofilter medium was lowered to 4, H2S removal efficiency did drop to 36%. This work suggests that sulfate mass transfer through the moisture phase to the biofilm phase does not appear to inhibit H2S removal rates in biofilters. Thus, performance degradation for odor-removing biofilters or H2S breakthrough in field applications is probably caused by other consequences of high H2S loading, such as sulfur precipitation.     

Removal of Low Concentrations of Carbon Tetrachloride in Compost-Based Biofilters Operated under Methanogenic Conditions

ABSTRACT

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (>500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Development and demonstration of an explicit lumped-parameter biofilter model and design equation incorporating monod kinetics

Biofiltration is an economical air pollution control (APC) technology, particularly suitable for the treatment of air-streams having high flow rates and low concentrations of volatile organic compounds (VOCs). This technology utilizes enzymatic catalysis at ambient conditions to mineralize such pollutants to CO2, H2O, and salts. A pilot-scale study conducted for more than 4 years investigated the development of a new biofiltration technology employing trickle bed air biofilters (TBABs). Following the completion of this experimental study, additional data analysis was performed to develop a simple lumped-parameter biofilter model, assuming first-order kinetics. This model related the observed biofilter performance to the principle independent physical, thermodynamic, and biochemical parameters. The initial model has subsequently been expanded to incorporate Monod kinetics. In this paper, the development and use of the final explicit lumped-parameter biofilter model and design equation, incorporating Monod kinetics, are presented. To facilitate the application of this model, practical procedures are also presented for the determination of VOC solubility, VOC biokinetic Monod parameters, and the maximum practical biofilter inlet VOC concentration.     

Microbial degradation of livestock-generated ammonia using biofilters at typical ambient temperatures

The purpose of this research was to neutralize livestock-generated ammonia by using biofilters packed with inexpensive inorganic and organic packing material combined with multicultural microbial load at typical ambient temperatures. Peat and inorganic supporting materials were used as biofiltration matrix packed in a perfusion column through which gas was transfused. Results show the ammonia removal significantly fell in between 99 and 100% when ammonia concentration of 200 ppmv was used at different gas flow rates ranged from 0.030 to 0.060 m3 h(-1) at a fluctuating room temperature of 27.5 +/- 4.5 C (Mean +/- SD). Under these conditions, the emission concentration of ammonia that is liberated after biofiltration is less than 1 ppmv (0.707 mg m(-3)) over the period of our study, suggesting the usage of low-cost biofiltration systems for long-term function is effective at wider ranges of temperature fluctuations. The maximum (100%) ammonia removal efficiency was obtained in this biofilter was having an elimination capacity of 2.217 g m(-3) h(-1). This biofilter had high nitrification efficiencies and hence controlled ammonia levels with the reduced backpressure. The response of this biofilter to shut down and start up operation showed that the biofilm has a superior stability.     

Development and performance of an alternative biofilter system

Step tracer tests were carried out on lab-scale biofilters to determine the residence time distributions (RTDs) of gases passing through two types of biofilters: a standard biofilter with vertical gas flow and a modified biofilter with horizontal gas flow. Results were used to define the flow patterns in the reactors. "Non-ideal flow" indicates that the flow reactors did not behave like either type of ideal reactor: the perfectly stirred reactor [often called a "continuously stirred tank reactor" (CSTR)] or the plug-flow reactor. The horizontal biofilter with back-mixing was able to accommodate a shorter residence time without the usual requirement of greater biofilter surface area for increased biofiltration efficiency. Experimental results indicated that the first bed of the modified biofilter behaved like two CSTRs in series, while the second bed may be represented by two or three CSTRs in series. Because of the flow baffles used in the horizontal biofilter system, its performance was more similar to completely mixed systems, and hence, it could not be modeled as a plug-flow reactor. For the standard biofilter, the number of CSTRs was found to be between 2 and 9 depending on the airflow rate. In terms of NH3 removal efficiency and elimination capacity, the standard biofilter was not as good as the modified system; moreover, the second bed of the modified biofilter exhibited greater removal efficiency than the first bed. The elimination rate increased as biofilter load increased. An opposite trend was exhibited with respect to removal efficiency.     

Effect of Substrate Henry’s Constant on Biofilter Performance

Abstract

Butanol, ether, toluene, and hexane, which have Henry's constants ranging from 0.0005 to 53, were used to investigate the effects of substrate solubility or availability on the removal of volatile organic compounds (VOCs) in trickle-bed biofilters. Results from this study suggest that, although removal of a VOC generally increases with a decrease in its Henry's constant, an optimal Henry's constant range for biofiltration may exist. For the treatment of VOCs with high Henry's constant values, such as hexane and toluene, the transfer of VOCs between the vapor and liquid phases or between the vapor phase and the biofilm is a rate-determining step. However, oxygen (O₂) transfer may become a rate-limiting step in treating VOCs with low Henry's constants, such as butanol, especially at high organic loadings. The results demonstrated that in a gas-phase aerobic biofilter, nitrate can serve both as a growth-controlling nutrient and as an electron acceptor in a biofilm for the respiration of VOCs with low Henry's constants. Microbial communities within the biofilters were examined using denaturing gradient gel electrophoresis to provide a more complete picture of the effect of O₂ limitation and denitrification on biofilter performance.     

生物滤池处理城市污水工艺中恶臭和微生物气溶胶的填料选择简

采用实验室规模的生物滤池对含硫化氢、氨和微生物气溶胶的气体进行处理,并对海绵、陶粒、堆肥和空心塑料小球4种物质作为反应器填料的性能进行比较。结果表明,不同填料生物滤池对硫化氢、氨和微生物气溶胶的去除效率明显不同,去除效率从高到低的顺序依次为海绵、陶粒、堆肥和空心塑料小球生物滤池。海绵和陶粒生物滤池出气异养细菌和真菌主要以小粒径粒子为主。在同样的进气和运行条件下,堆肥填料层的压力降最大,其次是陶粒和空心塑料小球填料层,海绵填料层的压力降最小。对4种填料的性能进行综合比较,海绵和陶粒较适宜作为处理硫化氢、氨和微生物气溶胶的生物滤池填料。     

Development and Demonstration of an Explicit Lumped-Parameter Biofilter Model and Design Equation Incorporating Monod Kinetics

Abstract

Biofiltration is an economical air pollution control (APC) technology, particularly suitable for the treatment of air-streams having high flow rates and low concentrations of volatile organic compounds (VOCs). This technology utilizes enzymatic catalysis at ambient conditions to mineralize such pollutants to CO₂, H₂O, and salts. A pilot-scale study conducted for more than 4 years investigated the development of a new biofiltration technology employing trickle bed air biofilters (TBABs). Following the completion of this experimental study, additional data analysis was performed to develop a simple lumped-parameter biofilter model, assuming first-order kinetics. This model related the observed biofilter performance to the principle independent physical, thermodynamic, and biochemical parameters. The initial model has subsequently been expanded to incorporate Monod kinetics. In this paper, the development and use of the final explicit lumped-parameter biofilter model and design equation, incorporating Monod kinetics, are presented. To facilitate the application of this model, practical procedures are also presented for the determination of VOC solubility, VOC biokinetic Monod parameters, and the maximum practical biofilter inlet VOC concentration.     

Feasibility Testing of Biofiltration Technology for Remediating Air Contaminated by a Boat Manufacturing Facility

ABSTRACT

This research investigated and compared the use of both bench- and pilot-scale biofilters to determine the effectiveness of controlling styrene, methyl ethyl ketone (MEK), and acetone emissions from an industrial gas waste stream. Critical operating parameters, including contaminant loading rate, temperature, and empty bed contact time, were manipulated in both the laboratory and field. At steady-state conditions, the bench and pilot-scale biofilters showed a 99% removal efficiency for styrene when the contaminant loading rate was less than 50 g m^-3hr^-1 and 40 g m^-3hr^-1, respectively. Although few data points were collected in the pilot-scale reactor where the styrene load was greater than 40 g m^-3hr^-1, the total organic contaminant load including both MEK and acetone typically ranged between 50 g m^-3hr^-1 and 80 g m^-3hr^-1. Greater than 99% removal efficiencies were observed for acetone and MEK in the pilot-scale biofilter at all evaluated loading rates. Also studied were biofilter acclimation and re-acclimation periods. In inoculated bench and pilot biofilter systems, microbial acclimation to styrene was achieved in less than five days. In comparison, no MEK degrading microbial inoculum was added, so during the first months of pilot-scale biofilter operation, MEK removal efficiencies lagged behind those noted with styrene.     

Control of Organic Emissions from Surface Coating Operations

ABSTRACT

Step tracer tests were carried out on lab-scale biofilters to determine the residence time distributions (RTDs) of gases passing through two types of biofilters: a standard biofilter with vertical gas flow and a modified biofilter with horizontal gas flow. Results were used to define the flow patterns in the reactors. “Non-ideal flow” indicates that the flow reactors did not behave like either type of ideal reactor: the perfectly stirred reactor [often called a "continuously stirred tank reactor" (CSTR)] or the plug-flow reactor.

The horizontal biofilter with back-mixing was able to accommodate a shorter residence time without the usual requirement of greater biofilter surface area for increased biofiltration efficiency. Experimental results indicated that the first bed of the modified biofilter behaved like two CSTRs in series, while the second bed may be represented by two or three CSTRs in series. Because of the flow baffles used in the horizontal biofilter system, its performance was more similar to completely mixed systems, and hence, it could not be modeled as a plug-flow reactor. For the standard biofilter, the number of CSTRs was found to be between 2 and 9 depending on the airflow rate. In terms of NH₃ removal efficiency and elimination capacity, the standard biofilter was not as good as the modified system; moreover, the second bed of the modified biofilter exhibited greater removal efficiency than the first bed. The elimination rate increased as biofilter load increased. An opposite trend was exhibited with respect to removal efficiency.     

Reusing H2S-exhausted carbon as packing material for odor biofiltration

Exhausted carbon coming from the H2S adsorption process is a big environmental problem in Wastewater Treatment Plants. In this study, reusing exhausted carbon as a carrier of sulfide-oxidizing bacteria in lab-scale biofilters was evaluated. The exhausted carbons from different heights of the adsorption bed have different exhaustion extents, i.e. characteristics in terms of sulfur content, pH and porosity. Therefore, four biofilters were packed separately with exhausted carbon from top, middle, bottom of H2S adsorption bed, and a mixture of the three, to investigate the suitability for further H2S biofiltration. The results showed a quick startup in these biofilters (approximately 80 h). The numbers of sulfide-oxidizing bacteria immobilized on activated carbon were approximately 4.8, 9.2 and 14 x 108 CFU g-1 top, middle and bottom carbon after the 240-h operation, respectively. In addition, the biofilters demonstrated a rapid recovery to the original removal efficiency (RE) within 2 h after the H2S spike loadings. After a 110-h shutdown, the RE was rapidly recovered for all the biofilters within 5 h, with a shorter time (1 h) observed for the bottom carbon biofilter. The H2S removal mechanism of these biofilters was studied through a full analysis of sulfur products in both liquid (recycling medium) and activated carbon, and variable characterization of activated carbon before and after biofiltration. This study shows that the exhausted carbon-based biofilter is a feasible and economical alternative to conventional odor biofiltration.     

Methane biofiltration in the presence of ethanol vapor under steady and transient state conditions: an experimental study

Methane (CH₄) removal in the presence of ethanol vapors was performed by a stone-based bed and a hybrid packing biofilter in parallel. In the absence of ethanol, a methane removal efficiency of 55 ± 1% was obtained for both biofilters under similar CH₄ inlet load (IL) of 13 ± 0.5 g_CH4 m^?3 h^?1 and an empty bed residence time (EBRT) of 6 min. The results proved the key role of the bottom section in both biofilters for simultaneous removal of CH₄ and ethanol. Ethanol vapor was completely eliminated in the bottom sections for an ethanol IL variation between 1 and 11 g_ethanol m^?3 h^?1. Ethanol absorption and accumulation in the biofilm phase as well as ethanol conversion to CO₂ contributed to ethanol removal efficiency of 100%. In the presence of ethanol vapor, CO₂ productions in the bottom section increased almost fourfold in both biofilters. The ethanol concentration in the leachate of the biofilter exceeding 2200 g_ethanol m^?3 _leachate in both biofilters demonstrated the excess accumulation of ethanol in the biofilm phase. The biofilters responded quickly to an ethanol shock load followed by a starvation with 20% decrease of their performance. The return to normal operations in both biofilters after the transient conditions took less than 5 days. Unlike the hybrid packing biofilter, excess pressure drop (up to 1.9 cmH₂O m^?1) was an important concern for the stone bed biofilter. The biomass accumulation in the bottom section of the stone bed biofilter contributed to 80% of the total pressure drop. However, the 14-day starvation reduced the pressure drop to 0.25 cmH₂O m^?1.