Distribution of inorganic bromine and metals during co-combustion of polycarbonate (BrPC) and high-impact polystyrene (BrHIPS) wastes containing brominated flame retardants (BFRs) with metallurgical dust

This study focused on the thermal degradation of polycarbonate (BrPC) and high-impact polystyrene (BrHIPS), containing different brominated flame retardants. The evolved inorganic bromine was utilized for the separation of metals present in electric arc furnace dust (EAFD). The thermal degradation of BrPC generated inorganic gaseous HBr (69%) and condensable Br₂ (31%). The bromine evolved from BrHIPS was detected almost entirely in a condensed phase as SbBr₃. When mixed with EAFD, the evolved inorganic bromine reacted immediately with the metallic components of zinc and lead, but not with iron. The best bromination efficiencies were obtained during the isothermal heating (80 min at 550 °C) of the mixtures at mass ratios of 6:1 and 9:1 w/w under oxidizing conditions. The achieved brominating rates reached 78 and 81% for zinc and 90 and 94% for lead in 6:1 and 9:1 BrPC:EAFD, respectively, and 47 and 65% for zinc and 67 and 63% for lead in 6:1 and 9:1 BrHIPS:EAFD, respectively. The oxidizing condition favored complete vaporization of the formed bromides.     

国内电炉钢发展现状与应用前景

通过电炉铜与转炉铜能耗对比,突显了电炉钢的节能与环保优势,同时介绍了国内外电炉钢应用现状。随着社会工业化的发展所带来的钢铁积蓄量的增加,以及电炉钢技术的不断完善和发展,加之迎合国家低碳经济政策的实施,国内电炉钢发展具有广阔前景。     

Study of the presence of fluorine in the recycled fractions during carbothermal treatment of EAF dust

Carbothermal treatment tests of electric arc furnace dusts (EAFD) using the Waelz kiln process were carried out in pilot-scale for the production of zinc oxide. The association of halides in the EAFD, and the recycled products, such as zinc oxide fumes and high-grade iron contents fractions were examined by X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. XRD reveals the presence of chlorine and fluorine in the dusts in the form of KCl, NaCl and CaF2. An ultra-pure fraction of zinc was obtained after the Double Leaching Waelz Oxide (DLWO) process was performed on the zinc oxide fumes. The halide contents were reduced to approximately 100 ppm Cl and 700 ppm F. The rest of these elements are in the form of CaF2. About 65% F is volatilised as lead and zinc fluorides, 15% is expected in the magnetic fractions and 20% in non-magnetic fractions as CaF2 and MnF2, respectively.     

Evaluation of soil-washing process for “unwashable” clays and silts from the palmerton zinc site

The Palmerton Zinc Site is a Superfund site in Palmerton, Pennsylvania. Its former mineral processing operations have contaminated nearby wells and soils with zinc and cadmium. Preliminary analysis of soil and dust sampling conducted in May 1991 has revealed that the dust poses a potential threat to human health. Based on the results of a previous study, which showed a high percentage of silt and clay in soils from Palmerton residential properties, it was concluded that soil washing is not likely to be a viable method to treat the soil and dust contamination in Palmerton. However, since the completion of this study, a soil-washing process for “unwashable” clays and silts has been developed. A residential soil sample from Palmerton, which had low concentrations of arsenic, cadmium, and lead, and a somewhat high concentration of zinc, was washed in a bench-scale version of this process. The results showed that the new soil-washing process for “unwashable” clays and silts may be a viable method to treat the soil and dust contamination in Palmerton, depending on the soil quality criteria concentrations selected for site cleanup.     

Ammoniacal leaching and recovery of copper from alloyed low-grade e-waste

The paper concerns a hydrometallurgical method for selective recovery of copper from low-grade electric and electronic wastes. The following consecutive stages were proposed: smelting of the scraps to produce Cu–Zn–Ag alloy, leaching of the alloy in ammoniacal solution, and selective copper electrowinning. Cu–Zn–Ag alloy was a polymetallic and five-phase system. It was leached in chloride, carbonate, sulfate and thiosulfate solutions. This resulted in the separation of the metals, wherein metallic tin and silver as well as lead salts remained in the slimes, while copper and zinc were transferred to the electrolyte. Copper was selectively recovered from the ammoniacal solutions by the electrolysis, leaving zinc ions in the electrolyte. The best conditions of the alloy treatment were obtained in the ammonia–carbonate system, where the final product was copper of high purity (99.9 %) at the current efficiency of 60 %. Thiosulfate solution was not applicable for the leaching of the copper alloy due to secondary reactions of the formation of copper(I) thiosulfate complexes and precipitation of copper(I) sulfide, both inhibiting dissolution of the metallic material.     

含氟化物及沥青的烟尘治理

铝厂排出的含有氟、氟化物、沥青的烟气及粉尘、使植物、家畜受到危害,引起氟中毒。应用沥青混凝聚装置和静电回收净化技术,既能净化有害烟气又能回收有价值的工业原料。     

Management status of end-of-life vehicles and characteristics of automobile shredder residues in Korea

An end-of-life vehicle (ELV) is dismantled to recover and recycle any re-usable parts, then shipped to the shredding facility for further recovery of iron with any remaining Automobile Shredder Residue (ASR) to be considered as wastes and to be disposed of by either thermal treatment or landfill. Overall ELVs management status in Korea, including recycling resulting from the dismantling processes, was surveyed using some questionnaires given to dismantlers and other available information to provide some feasible means for future treatment. The averaged recycle rate in the dismantling stage showed a value of 44% and the rest of an ELV was then compressed and transported to shredding companies to recover mainly the iron content which averaged 38.7% of the mass of a new vehicle. The non-ferrous metals such as copper, antimony, zinc and aluminum accounted for only 1.5%. The Shredder dusts (SDs) were found to be composed of light and heavy fluffs and soil/dust and amounted to 15.8% based on the mass of a new vehicle. Dumping of fluff and inorganic residues into a landfill site, however, will be restricted when new regulations are implemented to reduce the disposal amount to less than 5% of a new car as done in European countries and Japan. The detailed characteristics of SDs were investigated to provide an idea of how to treat them in order to meet a future expected enforcement.     

Leaching tests to evaluate pollution potential of combustion residues from an iron recycling industry

Three leaching tests were applied to an industrial fly ash (cupola dust) for the evaluation of its groundwater pollution potential. The tests comprised two batch shaking tests (the SLT-test and a titration test) and a column leaching test (laboratory scale). All three tests gave valuable and consistent results with respect to the leaching of lead, zinc, cadmium and organic matter. The pH of the leaching environment was the most important factor in governing the leaching process. The results of the leaching seemed to be in accordance with observations of the groundwater quality below an actual industrial fly ash disposal site. The combination of the SLT-test and the titration test appears to be a cost-effective means of evaluating the groundwater pollution potential from industrial fly ashes.     

Recycling of crushed concrete and steel slag in drainage structures of geotechnical works and road pavements

Journal of Material Cycles and Waste Management - A crushed concrete aggregate, processed from construction and demolition waste and a siderurgical aggregate, processed from electric arc furnace...     

Inertization of pyrite cinders and co-inertization with electric arc furnace flue dusts by pyroconsolidation at solid state

The viability of a pyroconsolidation process to render pyrite cinders inert and to co-inert pyrite cinders with a hazardous polymetallic residue such as electric arc furnace flue dusts (EAF) containing Pb, Cu, Zn, As, Cr, Ni and Mo were investigated. The effects of pyroconsolidation temperature (800-1200 degrees C), milling pyrite cinders and additions of both CaO and EAF on the resulting microstructure of the pellets were determined. The microstructural changes were then compared with the results of the standard leaching tests. Full inertization of pyrite cinders was achieved after milling to < 100 micron followed by a pelletization and pyroconsolidation process at a temperature of 1200 degrees C. This process also allows co-inertization of pyrite cinders with controlled additions of EAF (up to approximately to 10%). Following pyroconsolidation at 1200 degrees C, the metallic elements were inert components in the four main phases: traces of Cr in hematite; Cr, Cu, Zn and Ni in spinel-phase; traces of Cr and Zn in calcium ferrites; and Pb and traces of Cu, Zn and Ba in K-Ca-Al-Fe glassy silicate.     

再生铅冶炼行业典型工艺的铅污染物质流分析

将物质流分析应用于我国再生铅冶炼行业典型工艺(铅膏炼前预脱硫—还原熔炼—精炼)的铅污染研究,构建了再生铅冶炼过程的铅元素流图,并针对铅污染提出了应对措施。研究结果表明:再生铅典型工艺的铅直收率、铅回收率、铅废物循环利用率分别为85.38%,93.96%,97.57%;应重点监控的铅有组织排放依次为外排烟气、熔炼渣、脱硫石膏渣;针对外排烟气中铅烟尘的PM2.5占比高及铅烟尘活性较高易于释放的特点,应选用高效除尘器,进一步提高细烟尘的捕集率;铅无名损失的重点工序依次为熔炼工序、电解精炼工序、合金熔铸工序;冶炼烟尘返回熔炼炉时,应增加制粒工序,以降低熔炼炉的烟尘率。     

利用钢铁酸洗废液生产三氯化铁

利用钢铁酸洗废液和钢铁厂的粉尘平炉灰生产三氯化铁试验结果表明，该工艺废治废，方法简单，其产品可用于饮用水净化，污水处理和工业生产，实现了利用，化害为利，具有较好的经济，社会和环境效益。     

Metallic-phase lead in slag of municipal solid waste incineration ash and leaching characteristics

Metallic phases in slags and their influence on the leaching characteristics were investigated. The proportions of metallic phase in four slags were 0.028%, 0.24%, 1.87%, and 3.05% by weight. The lead content was 10–248 mg/kg in bulk slag after metal removal, while in the metallic phase it was 579–7390 mg/kg. Lead concentrations in the metallic phase were more than ten times higher than in slags after metal removal. Lead was distributed in the metallic phase at 2.0%, 8.3%, 10.3%, and 47.4%. The concentrations of all metallic elements in metallic phases were much higher than in bulk slag. Iron, copper, and nickel had accumulated in magnetic metals, while aluminum and zinc were found in nonmagnetic metals. As regards chromium, manganese, lead, and tin, the proportion of metallic phases depended on the slag samples. By removing metallic phases, both water and pH 4 leachable lead decreased. The basic principles of melting residues containing lead are the separation of lead as a metal in reductive melting, and the containment of lead ions into uniform glassy particles in oxidization melting. Melting slag can be seen to contribute to environmental preservation by facilitating the recycling of materials through the separation of metals from melting slag. Received: February 21, 2000 / Accepted: July 27, 2000     

Recycling of non-metallic fractions from waste electrical and electronic equipment (WEEE): A review

The world’s waste electrical and electronic equipment (WEEE) consumption has increased incredibly in recent decades, which have drawn much attention from the public. However, the major economic driving force for recycling of WEEE is the value of the metallic fractions (MFs). The non-metallic fractions (NMFs), which take up a large proportion of E-wastes, were treated by incineration or landfill in the past. NMFs from WEEE contain heavy metals, brominated flame retardant (BFRs) and other toxic and hazardous substances. Combustion as well as landfill may cause serious environmental problems. Therefore, research on resource reutilization and safe disposal of the NMFs from WEEE has a great significance from the viewpoint of environmental protection. Among the enormous variety of NMFs from WEEE, some of them are quite easy to recycle while others are difficult, such as plastics, glass and NMFs from waste printed circuit boards (WPCBs). In this paper, we mainly focus on the intractable NMFs from WEEE. Methods and technologies of recycling the two types of NMFs from WEEE, plastics, glass are reviewed in this paper. For WEEE plastics, the pyrolysis technology has the lowest energy consumption and the pyrolysis oil could be obtained, but the containing of BFRs makes the pyrolysis recycling process problematic. Supercritical fluids (SCF) and gasification technology have a potentially smaller environmental impact than pyrolysis process, but the energy consumption is higher. With regard to WEEE glass, lead removing is requisite before the reutilization of the cathode ray tube (CRT) funnel glass, and the recycling of liquid crystal display (LCD) glass is economically viable for the containing of precious metals (indium and tin). However, the environmental assessment of the recycling process is essential and important before the industrialized production stage. For example, noise and dust should be evaluated during the glass cutting process. This study could contribute significantly to understanding the recycling methods of NMFs from WEEE and serve as guidance for the future technology research and development.     

烟尘浓度分布对二次扬尘影响的探讨

电除尘器内电场断面烟尘浓度呈非均匀性分布,它是产生振打二次扬尘的重要原因之一,通过改善电场内部气流分布状况和使用出口向上的出气箱,可以减少振打二次扬尘,从而达到电除尘器高效除尘的目的。     

What Anthropogenic Radionuclides (90Sr and 137Cs in Atmospheric Deposition, Surface Soils and Aeolian Dusts Suggest for Dust Transport over Japan

Currently, atmospheric anthropogenic radionuclides (particulate) are controlled by suspension of the surface dust containing those radionuclides (resuspension). We have found, therefore, that such radionuclides can be used as tracers of the surface dust suspension, transport and its subsequent deposition in distant areas. The ¹³⁷Cs/⁹⁰Sr activity ratios in the atmospheric deposition, without the direct influence of nuclear tests and accidents, at the Meteorological Research Institute (MRI, Tsukuba, Japan) during the 1990s were fairly low (average: 2.1). This value is not in agreement with the ratios in Japanese surface soils (range of averages: 4–7), which had been considered as the primary source of the deposited dust. This suggests that the current atmospheric dust deposition in Japan is a mixture of local and remote components. The remote component could be an aeolian dust that has been transported long distances from arid areas. The major component is most likely to be Asian dust. It was further hypothesized that other remote source may exist beyond the Asian domain, based on accumulated observations and model results. To obtain more information about the dust transport, Sahara dust deposited in Monaco in 2002 and a suspended dust collected in the Taklamakan area in 2001 were analyzed for ⁹⁰Sr and ¹³⁷Cs. The Taklamakan dust exhibited a ¹³⁷Cs/⁹⁰Sr ratio of about 4, which is within the range of atmospheric deposition observed at the MRI, while the Sahara dust exhibited a higher ¹³⁷Cs/⁹⁰Sr ratio (about 13). Although the present Sahara datum was negative for our hypothesis of ‘hyper-range transport’, the seasonal change of the ¹³⁷Cs/⁹⁰Sr ratio in the atmospheric deposition observed at the MRI requires an aeolian dust source having a low ¹³⁷Cs/⁹⁰Sr ratio, other than Asian dust.     

Workers' exposure to dust, endotoxin and β-(1-3) glucan at four large-scale composting facilities

Objectives

To characterise compost workers’ exposure to dust, endotoxin and β-(1-3) glucan during various operational practices and investigate whether dust concentrations are a useful indicator of endotoxin exposure in compost workers.

Methods

This study assessed inhalable dust fractions, bacterial endotoxin and β-(1-3) glucan in 117 personal samples and 88 ambient samples from four large-scale composting facilities.

Results

Employees’ exposures to inhalable dust, endotoxin and β-(1-3) glucan exhibited a large range. Inhalable dust was found to be generally low (GM 0.99 mg/m³, GSD 2.99 mg/m³). Analysis of the biological component of the dust showed that employees’ exposures to endotoxin were elevated (GM 35.10 EU/m³, GSD 9.97 EU/m³). Employees’ exposure to β-(1-3) glucan was low (GM 0.98 ng/m³, GSD 13.39 ng/m³). Dust levels were elevated during manual sorting and screening of waste and high levels of endotoxin and β-(1-3) glucan were observed during all practices involving the movement of waste. A significant correlation was observed between the personal dust levels and personal endotoxin concentrations (r = 0.783, p < 0.05) and that personal inhalable dust concentration may be a valuable predictor for personal endotoxin concentration in the sites studied.

Conclusions

Workers at composting sites are exposed to high levels of bacterial endotoxin consistent with adverse respiratory outcomes even though in most cases, their personal dust exposure is below the suggested regulatory levels. Dose-response data for the biological components present in the dust encountered at composting sites are not well established at this time and site operators should adopt precautionary measures when assessing and managing these potential risks.     

Generation of copper rich metallic phases from waste printed circuit boards

The rapid consumption and obsolescence of electronics have resulted in e-waste being one of the fastest growing waste streams worldwide. Printed circuit boards (PCBs) are among the most complex e-waste, containing significant quantities of hazardous and toxic materials leading to high levels of pollution if landfilled or processed inappropriately. However, PCBs are also an important resource of metals including copper, tin, lead and precious metals; their recycling is appealing especially as the concentration of these metals in PCBs is considerably higher than in their ores. This article is focused on a novel approach to recover copper rich phases from waste PCBs. Crushed PCBs were heat treated at 1150 °C under argon gas flowing at 1 L/min into a horizontal tube furnace. Samples were placed into an alumina crucible and positioned in the cold zone of the furnace for 5 min to avoid thermal shock, and then pushed into the hot zone, with specimens exposed to high temperatures for 10 and 20 min. After treatment, residues were pulled back to the cold zone and kept there for 5 min to avoid thermal cracking and re-oxidation. This process resulted in the generation of a metallic phase in the form of droplets and a carbonaceous residue. The metallic phase was formed of copper-rich red droplets and tin-rich white droplets along with the presence of several precious metals. The carbonaceous residue was found to consist of slag and ～30% carbon. The process conditions led to the segregation of hazardous lead and tin clusters in the metallic phase. The heat treatment temperature was chosen to be above the melting point of copper; molten copper helped to concentrate metallic constituents and their separation from the carbonaceous residue and the slag. Inert atmosphere prevented the re-oxidation of metals and the loss of carbon in the gaseous fraction. Recycling e-waste is expected to lead to enhanced metal recovery, conserving natural resources and providing an environmentally sustainable solution to the management of waste products.     

Characteristics of gas and residues produced from electric arc pyrolysis of waste lubricating oil

An attempted has been made to recover high-calorific fuel gas and useful carbonaceous residue by the electric arc pyrolysis of waste lubricating oil. The characteristics of gas and residues produced from electric arc pyrolysis of waste lubricating oil were investigated in this study. The produced gas was mainly composed of hydrogen (35–40%), acetylene (13–20%), ethylene (3–4%) and other hydrocarbons, whereas the concentration of CO was very low. Calorific values of gas ranged from 11,000 to 13,000 kcal kg^?1 and the concentrations of toxic gases, such as NO_x, HCl and HF, were below the regulatory emissions limit. Gas chromatography–mass spectrometry (GC/MS) analysis of liquid-phase residues showed that high molecular-weight hydrocarbons in waste lubricating oil were pyrolyzed into low molecular-weight hydrocarbons and hydrogen. Dehydrogenation was found to be the main pyrolysis mechanism due to the high reaction temperature induced by electric arc. The average particle size of soot as carbonaceous residue was about 10 μm. The carbon content and heavy metals in soot were above 60% and below 0.01 ppm, respectively. The utilization of soot as industrial material resources such as carbon black seems to be feasible after refining and grinding.     

Status of recycling end-of-life vehicles and efforts to reduce automobile shredder residues in Korea

The present end-of-life vehicle (ELV) recycle rate and management status during the dismantling stage were investigated to aid the establishment of policies for the management of ELVs by surveying information and using the results gained from questionnaires given to dismantlers. The average recycle rate at the dismantling stage was 44% of the mass of a new vehicle and the rest of the ELV was then compressed and transported to shredding companies to recover mainly the iron content, which averaged 38.7% of the mass of a new vehicle. Nonferrous metals such as copper, antimony, zinc, and aluminum accounted for only 1.5%. The automobile shredder residues (ASRs) were composed of light and heavy fluffs and soil/dust and amounted to 15.8% based on the mass of a new vehicle. The dumping of fluff and inorganic residues in landfill sites, however, will be restricted when new regulations are implemented to reduce the disposal amount to less than 5% of a new car, as has been done in European countries and in Japan. The detailed characteristics of ASR were investigated to suggest appropriate means of treatment such as volume reduction or the utilization of thermal technologies to meet future expected enforcement. Also, some concerns on hazardous pollutant release such as that of dioxins while utilizing such thermal treatment methods were considered. The present on-going research and development projects to meet such future management targets are also introduced.