Micelle dyeing with low liquor ratio for reactive dyes using dialkyl maleic acid ester surfactants

Micelle dyeing with low liquor ratio is novel fabric dyeing method for cleaner production. Preparation and interaction of dye-surfactant micelles using dibutyl maleic acid ester sodium sulfate surfactant were investigated by UV-Vis spectra. Dyeing properties of cellulose fabrics using micelle dyeing with low liquor ratio were discussed by color yields (K/S), color differences (ΔE), exhaustion (E), fixation (F) and reactivity (R) of three reactive dyes. The results show that reactive dye molecules could be solved in surfactant micelles and form stable dye-surfactant micelles. Micelles formed by dibutyl maleic acid ester sodium sulfate had good anti-agglomeration effect on dye solutions. Liquor ratio of micelle dyeing for cellulose fabrics could be reduced from 1:15 to 1:5. Leveling properties of three reactive dyes using micelle dyeing were good. The exhaustion, fixation and reactivity of all three dyes using micelle dyeing were similar with the conventional dyeing technology. Wet rubbing, washing and perspiration fastnesses of dyed samples using micelle dyeing were also good. Micelle dyeing with low liquor ratio can save a large amount of water and energy.     

Colourimetric analysis and antimicrobial study of natural dyes and dyed silk

Colourimetric and antimicrobial activities of natural colourants and dyed silk have been studied. The colour strength (K/S) values were increased with increase in dye absorbance. The absorption of dyes on silk yarns was obtained from 10.56 to 39.48% at 5% concentration of dye from different plant extracts. The colourimetric parameters L¹, a¹, b¹, C, and H were measured for depth of the colour. The dyed silk with natural colourants displayed excellent antimicrobial activity (reduction rate: 25–65%) against the bacteria Escherichia coli and (reduction rate: 3–68%) against the fungal strain Aspergillus niger. The dyed silk exhibited good and durable fastness properties.     

New insights into solar UV-protective properties of natural dye

The protective properties of hats and clothing against solar ultraviolet radiation (UVR) have been the subject of considerable research for some time. However, not all garments provide sufficient protection from UVR. In this study, the ultraviolet protective properties of the fabrics dyed by Rheum and Lithospermum erythrorhizon were investigated. Experimental results revealed that the fabrics dyed with natural dyes had good ultraviolet protective properties. They could absorb about 80% of the ultraviolet rays. It was demonstrated that the UV-protective effect was strongly dependent on the absorption characteristics of natural dyes for UVR. Natural dyes such as Rheum and L. erythrorhizon had comparable UV-absorption performance to the common UV-absorber, benzophenone.     

有机-无机共聚高分子混凝剂在活性染料印染废水治理中的应用

在对某以活性染料为主要染料的棉、丝针织物染整厂废水处理工程技术改造过程中,将有机-无机共聚高分子混凝剂辅以少量的PAC代替石灰乳和硫酸亚铁,稳定运行后连续6周取数据进行分析,结果表明,技改后当进水COD为350~520 mg/L,色度为650~1200倍时,出水COD<90 mg/L,色度30倍左右,污泥产量只有原系统的1/2,且运行费用比原系统低。     

改性硅藻土对三种有机染料的吸附作用研究

以天然硅藻土分别负载十六烷基三甲基溴化铵(CTMAB)、四甲基溴化铵(TMAB)和壳聚糖,制得一系列改性硅藻土,研究了改性硅藻土吸附水中的阴离子染料(活性红120)、阳离子染料(亚甲基蓝)、酸性染料(玫瑰红B)的适宜条件及吸附机理.结果表明,天然硅藻土对亚甲基蓝、四甲基溴化铵改性硅藻土对玫瑰红B和壳聚糖改性硅藻土对活性红120的饱和吸附量分别为51.15、49.56、56.64mg.L-1,效果良好,可被直接利用.延长吸附时间、增大吸附剂用量、控制溶液的pH值(<6)都能提高改性硅藻土吸附剂的吸附效果;3种染料在各自吸附剂上的平衡吸附量Qe与平衡浓度Ce之间的关系均符合Freundlich等温吸附方程,表明改性硅藻土吸附染料以分配作用、弱的溶质吸收为主.改性剂的引入可以改变硅藻土的表面电性,从而对不同类型染料的吸附能力产生不同影响.     

改性秸秆材料对高盐废水中染料和重金属的吸附性能研究

高盐印染废水是一种难处理的工业废水,其盐度高、色度高,含有染料、重金属等多种污染物.本文针对高盐印染废水中污染物的特点,设计了一种制备过程简单、成本经济的柠檬酸/丙烯酰胺改性秸秆材料(WA-CA-AM),并通过SEM、FI-IR和DTG等表征手段分别观测材料形貌、测定表面官能团和热稳定性.同时在不同盐度下,考察了单元/多元污染物体系中WS-CA-AM对4种污染物亚甲基蓝(MB)、甲基橙(MO)、铜离子(Cu~(2+))和铬离子(Cr~(6+))的吸附效果.结果表明:在单元污染物体系中,WS-CA-AM对污染物的吸附量随盐度的升高而降低;在多元污染物体系中同时存在竞争吸附和协同吸附;通过二元体系得出4种污染物的吸附受盐度影响大小顺序为MOCu~(2+)Cr~(6+)MB.在高盐度下,四元混合体系中MB和Cu~(2+)的吸附量均比染料/重金属二元混合体系的要大,Cr~(6+)的吸附量虽受到一些抑制但依然可观,表明改性秸秆材料在高盐印染废水的处理中具有巨大的应用潜力.     

Natural dyeing of wool and hair with indigo carmine (C.I. Natural Blue 2), a renewable resource based blue dye

Indigo carmine can be used as a source of blue dye for wool and hair dyeing. The option to use indigo carmine in combination with other natural dyes in a one-bath procedure as a hybrid dyeing concept is of interest both for natural dyeing and for coloration of hair. The present study shows that indigo carmine dyeing on wool exhibits the substantial sorption in the range of pH 4–5 and temperature between 40 and 60 °C. Experiments with human hair samples indicate that the experiments on wool can serve as a model that can be applied for hair dyeing. Comparisons of the energy, water and chemical consumption between two-bath dyeing with indigo and natural dyes separately and a one-bath dyeing using indigo carmine together with other natural dyes demonstrates the advantages of the one-bath hybrid dyeing concept.     

Using supercritical carbon dioxide as solvent to replace water in polyethylene terephthalate (PET) fabric dyeing procedures

Dyeing fabrics in supercritical carbon dioxide (SCD) instead of water can save energy, reduce water use and prevent pollution. The special pilot plant was designed to test dyeing procedures in supercritical carbon dioxide and the analyses of the results indicate major benefits as compared to water based procedures. The dyeing of polyethylene terephthalate (PET) fabric in supercritical carbon dioxide using special pilot plant was investigated. Disperse dye, C.I. (color index) Disperse Blue 79, was used in this study. After dyeing, rinsing in supercritical carbon dioxide, which removes the excess dyes, was also discussed. At the same dyeing conditions, K/S (color yield) of dyed fabric significantly increased with increasing the dye concentration from 1% o.w.f. (on weight of fabric) to 5% o.w.f. Dyeing temperature and pressure had a strong influence on the color yield. When the temperature rose above 110 °C, the increase in color yield was obvious. At 20 MPa, 120–130 °C, dyeing reached equilibrium after 60 min. The excess dye of the dyed PET fabric was small. The suitable condition in supercritical carbon dioxide for removal of excess dye from the dyed fabric was 70 °C, 20 MPa. The PET fabric dyed in supercritical carbon dioxide had good fastness and physical properties.     

Natural dyes in modern textile dyehouses — how to combine experiences of two centuries to meet the demands of the future?

Plant materials which are available from farming regions in the moderate Austrian climate were investigated to serve as sources for natural dyes in textile dyeing operations. The extraction of the dye components from the plant materials was performed with boiling water without addition of chemicals or solvents. Based upon a rigorous selection of possible plant sources, a selection of natural dyestuffs applicable in a one-bath dyeing step was established. A broad variation in shade and color depth can be achieved by applying mixtures of natural dyestuffs in various combinations of iron- and alum-mordants. More than 60% of tested dyeings achieved acceptable fastness properties.On the basis of the developed natural dyestuff-based dyeing procedures, a comparison was made between the effluents from processes based upon them and those based upon the current ‘state-of-the-art’ techniques utilizing synthetic dyes. The comparison revealed that a lowering of the chemical load released with waste water can be expected by shifting to the plant-based dyes.     

A new process of combined pretreatment and dyeing: REST

Use of enzymes in textile processes has many advantages as far as the environmentally friendly processes are concerned. These advantages include water and energy savings, less chemical use, less fabric damage, mild and environmentally friendly process conditions. In this work, C.I. Reactive Yellow 15, C.I. Reactive Red 21 and C.I. Reactive Blue 19 were used to dye untreated woven cotton fabric in a laboratory scale dyeing machine, on a pilot scale jig and on a pilot scale winch by using a single bath combined process, in which various enzymes, namely, amylase, pectinase, and catalase were employed. This new process was named as the “Rapid Enzymatic Single-bath Treatment” (REST), since it was completed almost in half of the conventional dyeing time, and all of the stages, namely, desizing, scouring, bleaching and dyeing were carried out in a single bath without replacing the process water with fresh water until the end of the dyeing. In the REST process, the untreated, starch-sized fabric was first desized by amylase enzyme, and this was followed by a pectinase treatment in the same bath. The fabric was then bleached by H₂O₂ in the same bath, and after the hydrogen peroxide bleaching; the catalase enzyme was added to the bath to remove H₂O₂ residues before reactive dyeing. Without carrying out intermediate washings/rinsings between these processes, the reactive dyeing was carried out in a conventional way in the same bath, and finally, the fabric was taken from the bath and washed out. The colour yield was compared with the dyeings which were carried out conventionally in separate baths. Finally, the REST has many benefits in terms of water saving, reduced process time and energy consumptions compared to the conventional preparatory and dyeing process of cotton fabrics.     

原料材质、产品类型及生产工序对印染废水产生特性的影响研究

选取嘉兴市82家印染企业,针对棉、毛、化纤3种典型原材料,研究了织物、纱线、纤维产品在前处理、染色和印花等工段的废水产生量和水质,基于产污强度算法估算了各印染工序的废水产污强度.结果表明：棉、毛、化纤织物印染废水总产生强度分别为90.21、206.02、109.66 L·kg^-1织物,漂洗为废水主要产生工序.印染各工段化学需氧量（COD）产生强度普遍较高,特别是棉、化纤织物前处理工段COD产生强度高达136.98和131.67 g·kg^-1织物.印染部分工序氮、磷产污强度高,如棉、毛、化纤织物的洗网废水总氮（TN）产生强度为4.98、1.25、2.21 g·kg^-1织物,棉纤维、毛织物和毛纱线的染色工序总磷（TP）产生强度为0.28、0.18、0.18 g·kg^-1产品,还有棉、化纤的洗网废水TP产生强度为0.30、0.15 g·kg^-1产品.利用产污强度及治理设施削减系数估算得出的印染企业各废水污染物排放量,与污染物在线监测数据相比较,相对误差低于30%;将本研究所得各产污强度与第二次全国污染源普查产污系数比较,除印花工段外,两者相对偏差均低于20%.本研究获得的印染行业各产污节点特征和产污强度,可为印染行业的环境精细化管理和产污节点管控提供数据支撑.     

高分子固体废物基活性炭对有机染料的吸附解吸行为研究

分别以3种高分子固体废物,即轮胎橡胶、聚氯乙烯(PVC)和聚对苯二甲酸乙二酯(PET)为原料,利用KOH活化法制备高比表面积活性炭.通过吸附实验研究了活性炭对2种有机染料(亚甲基蓝和甲基橙)的吸附、解吸行为,同时探讨了溶液pH值、离子强度和表面活性剂对吸附的影响.结果表明,PVC和PET基活性炭比表面积分别为2 666和2 831 m2.g-1,中孔容积分别为1.06和1.30 cm3.g-1,15 min内对亚甲基蓝和甲基橙的去除率分别高达98.5%和97.0%、99.5%和95.0%,且Langmuir模型拟合的染料最大吸附量均超过2 mmol.g-1,显著高于商业活性炭F400.Langmuir模型比Freundlich模型能更好地描述2种染料的吸附行为,说明吸附以表面单层覆盖为主.溶液pH值、离子强度和表面活性剂对染料吸附均有较大影响.制备的高分子基活性炭对亚甲基蓝的吸附强于甲基橙,2种染料均不容易发生解吸.实验结果可为高分子固体废物的资源化利用、制备经济高效的碳质吸附材料提供科学依据.     

Comparison study of phosphorus adsorption on different waste solids: Fly ash, red mud and ferric–alum water treatment residues

The adsorption of phosphorus(P) onto three industrial solid wastes(fly ash, red mud and ferric–alum water treatment residual(FAR)) and their modified materials was studied systematically via batch experiments. Compared with two natural adsorbents(zeolite and diatomite), three solid wastes possessed a higher adsorption capacity for P because of the higher Fe, Al and Ca contents. After modification(i.e., the fly ash and red mud modified by FeCl_3 and FARs modified by HCl), the adsorption capacity increased, especially for the modified red mud, where more Fe bonded P was observed. The P adsorption kinetics can be satisfactorily fitted using the pseudo-second-order model. The Langmuir model can describe well the P adsorption on all of the samples in our study. p H and dissolved organic matter(DOM) are two important factors for P adsorption. Under neutral conditions, the maximum adsorption amount on the modified materials was observed. With the deviation from pH 7, the adsorption amount decreased, which resulted from the change of P species in water and surface charges of the adsorbents. The DOM in water can promote P adsorption, which may be due to the promotion effects of humic-Fe(Al) complexes and the pH buffer function exceeds the depression of competitive adsorption.     

生物-光催化反应器系统处理印染废水的研究

实验室规模间歇排放延时曝气（ＩＤＥＡ）生物反应器及ＴｉＯ２光催化反应器组成的生物－光催化反应器系统，处理由３种不工业染料的人工配制印染废水，结果表明，此系统能够有效去除印染废水中的生物可降解及不可生物降解的ＣＯＤ，且能够将废水完全脱色、该系统有很高的抗冲击负荷及处理高浓度印染废水的能力。     

经典等温吸附模型在重金属离子/硅藻土体系中的应用及存在问题

为了深入了解天然硅藻土对常见重金属离子Cu2+、Zn2+、Pb2+、Cd2+、Mn2+、Fe3+的吸附属性,同时也为了发现经典等温吸附模型应用于液/固体系时存在的问题,开展了系列等温吸附研究.结果表明,最适于描述天然硅藻土对Pb2+、Cd2+、Cu2+、Zn2+、Mn2+、Fe3+吸附的模型分别为Tenkin、Tenkin、Langmuir、Tenkin、Freundlich和Freundlich模型.各离子在天然硅藻土上的吸附以物理过程为主,吸附反应容易进行.液/固体系中,应用经典等温吸附模型对试验数据进行线性拟合时,发现平衡吸附量q e不是离子平衡浓度c e的唯一函数,而是c e与吸附剂浓度W0两个变量的函数,q e与c e/W0具有一一对应的函数关系.经典等温吸附模型存在明显的吸附剂浓度效应,参数值不稳定,模拟值与实测值差异显著,缺乏实际指导意义.试验证明新的四组分模型可用于描述天然硅藻土-水溶液体系中单一离子的吸附行为,新模型参数k与q m值也具有唯一性,可用于给定体系的实际定量计算.     

高效水解酸化UASB活性污泥的菌群结构分析

采用454高通量测序技术对低能耗、低污泥产量且具有脱氮效能的印染废水处理工艺中UASB污泥的微生物菌群结构进行了分析.结果表明,UASB内污泥的微生物菌种呈多样性分布且优势菌群突出,通过菌群鉴定发现,脱硫橄榄样菌属(Desulfobacula)、Levilinea、长绳菌属(Longilinea)、Candidatus Tammella、Paludibacter、索氏菌属(Thauera)、Tepidimicrobium、杆状脱硫菌属(Desulforhabdus)、类芽孢杆菌属(Paenibacillus)、梭菌属(Clostridium)是主要的优势菌属.其中,梭菌属是起到产酸和污泥减量作用的主要菌种.另外,具有脱氮效能的原因可能是由于发生了硫酸盐型厌氧氨氧化作用.通过Shannon、Chao、Simpson、Shannon指数的计算,发现该UASB中微生物较其他废水处理系统,群落结构拥有较高的多样性和丰度,有利于稳定产酸.     

粉煤灰对阴离子水溶性混合染料的吸附动力学

以燃煤废弃物粉煤灰作为吸附剂,对活性红23与活性蓝4、活性黄4、酸性黑1、酸性蓝193的混合染料溶液进行吸附性能研究.结果表明,在不同的混合体系中,活性红23的脱色率基本保持在60%~70%;体系中酸性染料的脱色率均超过90%;活性蓝4的脱色率高达85%;活性黄4的脱色率仅为50%.准二级吸附动力学能够更好地描述粉煤灰对水溶性混合染料的吸附过程.染料在溶液中的外扩散系数均为10-4cm·s-1数量级,染料在粉煤灰颗粒的内扩散系数为10-8cm2·s-1数量级.根据BN数,水溶性染料在粉煤灰上的竞争吸附是外扩散控制的吸附过程.     

污泥活性炭对染料的吸附动力学研究

以城市污水处理厂脱水污泥作为原料,采用化学活化法(ZnCl2作为活化剂)制得污泥活性炭,全面研究了污泥活性炭对活性艳红K-2BP、酸性大红GR和直接紫N这3种染料的吸附动力学行为.结果表明,污泥活性炭可以有效地吸附染料,实现污泥的资源化;3种染料的平衡吸附量qe均随着染料初始浓度和温度的增大而增大,相同条件下平衡吸附量qe的大小顺序为:酸性大红GR＞活性艳红K-2BP＞直接紫N;伪二级动力学模型能够很好地描述3种染料在污泥活性炭上的吸附动力学行为;对于活性艳红K-2BP和直接紫N,颗粒内扩散过程是该吸附速率的控制步骤,但不是唯一的速率控制步骤,吸附速率同时还受颗粒外扩散过程的控制,而对于酸性大红GR,颗粒内扩散过程不是吸附速率的控制步骤;污泥活性炭对3种染料的吸附是一个吸热过程,吸附活化能较小,主要为物理吸附过程.     

新型氧化石墨烯生物纳米材料对印染废水中镉和孔雀石绿的去除性能及机制

印染废水因其成分复杂,并且难以被自然去除,己成为环境的重点污染源之一.本研究采用甘蔗渣还原液还原氧化石墨烯,并负载伯克霍尔德菌成功制备了新型生物纳米材料MNMs.采用SEM-EDS-Mapping和Raman分析证实该材料具有较好的结构稳定性和良好的吸附效果,并对印染废水的典型污染物Cd²⁺和孔雀石绿的联合去除率均达到80%以上.GC-MS检测结果证实该复合纳米材料可将孔雀石绿降解为N,N-二甲基苯胺和4-（二甲基氨基）二苯甲酮.动力学拟合分析表明Cd²⁺和孔雀石绿被MNMs吸附过程遵循伪二级速率模型（R²>0.99）,而MG的降解过程更遵循伪一级速率模型（R²>0.99）.MNMs对Cd²⁺和MG的理论最大吸附量分别为84.03 mg·g^-1和45.25 mg·g^-1.研究结果表明,该生物纳米材料对水溶液中Cd²⁺和孔雀石绿有较好的去除效果,未来可应用于工业印染废水的污染控制.     

Powdered activated carbon adsorption of two fishy odorants in water: Trans,trans-2,4-heptadienal and trans,trans-2,4-decadienal

Powdered activated carbon (PAC) adsorption of two fishy odorants, trans,trans-2,4-heptadienal (HDE) and trans,trans-2,4-decadienal (DDE), was investigated. Both the pseudo first-order and the pseudo second-order kinetic models well described the kinetics curves, and DDE was more readily removed by PAC. In isotherm tests, both Freundlich and Modified Freundlich isotherms fitted the experimental data well. PAC exhibited a higher adsorption capacity for DDE than for HDE, which could be ascribed to the difference in their hydrophobicity. The calculated thermodynamic parameters (ΔG⁰, ΔH⁰, and ΔS⁰) indicated an exothermic and spontaneous adsorption process. PAC dosage, pH, and natural organic matter (NOM) presence were found to influence the adsorption process. With increasing PAC dosage, the pseudo first-order and pseudo second-order rate constants both increased. The value of pH had little influence on HDE or DDE molecules but altered the surface charge of PAC, and the maximum adsorption capacity occurred at pH 9. The presence of NOM, especially the fraction with molecular weight less than 1 k Dalton, hindered the adsorption. The study showed that preloaded NOM impaired the adsorption capacity of HDE or DDE more severely than simultaneously fed NOM did.