涡轴发动机燃气涡轮叶片热腐蚀机理分析与改进

目的 提高航空发动机燃气涡轮工作叶片的结构完整性、安全性和可靠性。方法 以某型涡轴发动机燃气涡轮转子叶片热腐蚀案例为研究对象,详细阐述热腐蚀下燃气涡轮转子叶片的结构破坏形式,分析发生热腐蚀部位的分布规律。通过冶金分析方法,研究燃气涡轮转子叶片的热腐蚀-疲劳失效形式。结果 燃气涡轮叶片高摩擦系数的区域在高温燃气的冲刷效应以及热盐腐蚀的作用下,发生表面涂层腐蚀剥落。涂层腐蚀剥落部分的叶片合金基体受到高温燃气的氧化与侵蚀后,形成了热腐蚀坑。腐蚀坑表面的凹凸处出现应力集中,并萌生裂纹,最终引起叶片疲劳断裂。结论 探究了典型腐蚀性物质对燃气涡轮转子叶片的耐高温涂层与镍基合金基体侵蚀与氧化的化学本质,最后针对燃气涡轮转子叶片热腐蚀问题提出了改进建议,可对防范航空涡轴发动机热腐蚀问题提供有益参考。     

电弧离子镀HY11涂层的1200℃高温氧化行为研究

目的研究真空电弧镀方法制备的超高温金属涂层HY11在1200℃下的高温氧化行为。方法用真空电弧镀技术(AIP)在单晶镍基高温合金DD6上制备超高温金属涂层HY11,采用HB 5258循环氧化方法进行1200℃循环氧化试验,通过试验过程中试样质量变化评价涂层氧化寿命。通过扫描电镜(SEM)分析氧化后的试样显微形貌,用X-射线衍射仪分析涂层材料的相结构,通过氧化速率对涂层材料抗氧化性能进行表征。结果采用单靶真空电弧镀技术制备的HY11涂层,经过1050℃真空条件下扩散2h,涂层厚度为50～60?m,扩散区厚度为10～15μm,涂层微观组织均匀致密,涂层合金界面清晰平整。DD6合金的1200℃循环氧化寿命仅仅为4 h,HY11涂层在1200℃的循环氧化寿命近300 h。沉积态涂层HY11相结构主要以Al_2O_3和Ni3Al为主。氧化后涂层材料表面形成的氧化膜以Al_2O_3为主。结论 HY11涂层在1200℃的循环氧化寿命为298 h,极大地提高了DD6合金在1200℃的循环氧化寿命。     

不同条件下进行渗后扩散的铝硅涂层氧化行为研究

目的提高铝硅涂层的抗氧化性能。方法采用料浆法在DZ417G定向凝固镍基高温合金叶片的燃气流道表面制备铝硅防护涂层,通过扫描电子显微镜(SEM)分析不同条件下进行渗后扩散的铝硅涂层表面显微组织形貌和截面显微组织形貌。结果无保护气氛下进行渗后扩散处理的铝硅涂层,在扩散过程中就已经发生了氧化,氧化过程首先形成多孔非致密结构的θ-Al_2O_3相,随着氧化过程的进行,θ-Al_2O_3相逐渐转变成致密结构的α-Al_2O_3相,从而起到真正的抗氧化作用。结论铝硅涂层中的Al元素提前被消耗,对铝硅涂层的使用寿命存在一定影响,因而渗后扩散须保证在真空条件下或有保护气氛条件下进行,使叶片表面渗后的铝浓度达到一定的要求,从而在使用过程中可以生成致密结构的α-Al_2O_3相,起到抗氧化作用,提高叶片的使用寿命。     

海洋环境下燃气轮机涡轮叶片的热腐蚀与防护

涡轮叶片热腐蚀是海洋环境工作下的燃气轮机的典型故障之一,也是决定涡轮叶片使用寿命的主要限制因素之一.简要分析了我国沿海地区海洋环境的特点以及涡轮叶片热腐蚀的特点,讨论了燃气轮机涡轮叶片的热腐蚀机理和影响因素,结果表明叶片表面温度、燃气中的盐含量以及燃油中的硫与钒是导致热腐蚀的重要因素.最后,着重从选材、涂层应用和维护等...     

热障涂层对DD6单晶高温合金高周疲劳性能的影响

目的研究电子束物理气相沉积热障涂层对单晶高温合金高周疲劳性能的影响,为热障涂层在涡轮叶片上的应用提供技术支持。方法采用真空电弧镀和电子束物理气相沉积工艺制备YSZ热障涂层,进行900℃条件下高周疲劳性能测试,采用扫描电镜对测试后的试样表面、断口形貌进行观察与分析。结果在900℃、380 MPa条件下,带涂层的DD6单晶试棒循环次数(Nf)超过了107,420 MPa条件下超过了106。通过对DD6单晶试棒断口分析,失效后的带涂层试棒仍以DD6单晶常见滑移解离形式发生破坏。结论高周疲劳性能测试条件下,带YSZ热障涂层的试棒中粘结层率先产生垂直微裂纹,但是裂纹扩展延伸中发生氧化钝化,之后DD6基体沿正常的滑移方向从表面向内部疲劳扩展,带涂层的试棒疲劳裂纹并非由涂层微裂纹直接扩展形成,热障涂层对DD6单晶高温合金高周疲劳性能影响较小。     

超级爆炸喷涂镍基钴基涂层高温氧化及摩擦磨损性能

目的针对装备向高温高速发展的需求,开展NiCr-Cr_3C_2、CoMoCr及NiCr Al Y涂层的高温摩擦磨损性能对比研究。方法针对上述三种涂层,通过超级爆炸喷涂工艺进行涂层制备,并测试涂层孔隙率、显微硬度、结合强度等基本性能,开展650℃/260 h的抗氧化试验和400、650℃的销盘式摩擦磨损试验,对比涂层的各项性能和在高温条件下的氧化质量增量、摩擦系数、磨损质量损失。结果抗氧化试验后,NiCr-Cr_3C_2、CoMoCrSi及NiCrAlY涂层氧化增重0.18、0.1、0.005 mg/(cm~2·h)。650℃时,摩擦系数分别为0.5、1.0、0.6。结论超级爆炸喷涂工艺制备的涂层组织、结合强度均优于等离子喷涂等常规喷涂工艺。高温下的氧化产物Co_3O_4与Cr_2O_3对高温摩擦系数有不同的影响。NiCr-75Cr_3C_2和NiCrAlY涂层在400、650℃可作为与SG37A材料的对磨副材料。     

Al涂层修复对DD5合金性能的影响

目的研究Al涂层修复对DD5合金性能的影响。方法采用化学气相沉积技术(CVD)在二代单晶镍基高温合金DD5上制备了Al涂层,通过化学方法完全退除基体上的涂层,采用HB 5258进行1100℃热冲击试验,通过试验过程中试样质量变化来评价涂层的热态结合力,并且通过高温持久、高温瞬时拉伸等力学实验来评价涂层退除再涂覆后对基体合金的力学性能的影响,通过扫描电镜(SEM)分析涂层退除前后表面形貌。结果DD5合金试样和Al涂层试样在退除溶液中退除60 min后,涂层/合金界面微观组织形貌、成分基本不变;退除再涂覆后Al涂层在“空冷”条件下进行1100℃试验,热冲击次数大于2000次,涂层试样表面没有出现明显的涂层剥落;涂层退除再涂覆对合金的力学性能不造成明显影响。结论Al涂层修复对Al涂层和DD5合金性能基本无影响。     

热处理温度对热障涂层微观形貌及元素互扩散的影响

目的提高热障涂层抗氧化性能,并减小二次反应区的形成。方法采用真空电弧离子镀技术在二代单晶高温合金DD32表面制备NiCoCrAlYHf(HY5)金属粘结层,分别在870℃及1000℃下进行真空扩散处理,利用电子束物理气相沉积(EB-PVD)技术制备氧化钇部分稳定氧化锆(YSZ)陶瓷层。采用扫描电子显微镜(SEM)、电子探针(EPMA)以及能谱(EDS)等测试方法,研究高温循环氧化过程中热障涂层的微观形貌、成分及扩散机制,同时计算了1、125 h氧化时间下Al元素互扩散系数。结果经过1000℃热循环、1000℃热处理的涂层氧化质量增量的绝对值较小,氧化速率常数为7.21×10-4,抗循环氧化性能较好。1100℃热处理试样,从涂层表面到基体方向Ni、Al、Cr等元素分布都比较均匀,在涂层与基体界面处,元素含量变化较为平滑。870℃热处理试样,Ni等元素质量分数分布不均,在涂层与基体界面处元素含量陡然变化,元素均质化程度低。Al元素扩散系数随着浓度的增加而增大,随着氧化时间的延长,粘结层与高温合金之间的元素扩散程度加剧,Al元素扩散系数减小。经过125h循环氧化,粘结层/基体界面出现互扩散区,互扩散区局部区域富Cr,Al含量低。循环氧化250 h后,热障涂层试样扩散区下方有拓扑密堆相TCP析出,形成二次反应区SRZ。真空扩散温度为870℃的试样,二次反应区更加明显。结论金属粘结层在1000℃下进行真空热处理可以有效提高涂层的抗氧化性能。涂层内部元素均质化程度高,Al元素扩散速率慢。同时,扩散区宽度较小,二次反应区不明显。     

废弃硅钼棒循环再利用制备MoSi2 基抗氧化涂层

目的在实现钼资源循环再利用的同时,提高钼合金高温抗氧化性能。方法将废弃硅钼棒破碎、球磨制成粉末,并结合玻璃粉和硅粉作为原料,采用浆料法在钼基体上制备MoSi_2基抗氧化涂层。通过扫描电子显微镜、X射线衍射和1400℃静态等温氧化实验等分析涂层的微观组织、结构及抗氧化性能。结果制备的MoSi_2基抗氧化涂层厚度约500μm,涂层整体上呈现出相对致密的结构。在1400℃氧化20h后,涂层质量增量为5.88 mg/cm2,呈现出较好的防氧化效果。结论利用浆料法,以废弃硅钼棒为原料,在实现钼资源回收再利用的同时,为钼合金表面制备具有较好抗氧化性能的MoSi_2基抗氧化涂层。氧化过程中,涂层在表面形成了一层致密的SiO2玻璃,具有较强的阻氧能力,减少氧气向基体的渗入,可以在高温氧化环境有效提升钼基体的抗氧化能力。     

铂改性铝化物涂层的高温防护性能研究

目的研究1100℃下铂改性铝化物(Pt-Al)涂层在空气中的高温氧化行为。方法采用化学气相沉积(CVD)方法在单晶高温合金基体上制备铂改性铝化物(Pt-Al)涂层,采用X-射线衍射(XRD)、扫描电子显微镜(SEM)、能谱仪(EDS)等方法分析Pt-Al涂层在高温氧化过程中相结构、显微组织和成分的演变规律。结果经1100℃氧化250 h后,Al涂层及Pt-Al涂层的氧化动力学曲线符合抛物线演变规律,Pt-Al涂层的涂覆对基体合金的抗高温氧化性能的提高要优于Al涂层;经过150 h氧化后涂层出现了氧化膜剥落现象,同时涂层内部也出现了"地道"现象。结论 Pt-Al涂层对基体高温抗氧化性能有积极效果。     

Toxic effects of acetochlor, methamidophos and their combination on nifH gene in soil

Toxic effects of two agrochemicals on nifH gene in agricultural black soil were investigated using denaturing gradient gel electrophoresis （DGGE） and sequencing approaches in a microcosm experiment. Changes of soil nifH gene diversity and composition were examined following the application of acetochlor, methamidophos and their combination. Acetochlor reduced the nifH gene diversity （both in gene richness and diversity index values） and caused changes in the nifH gene composition. The effects of acetochlor on nifH gene were strengthened as the concentration of acetochlor increased. Cluster analysis of DGGE banding patterns showed that nifH gene composition which had been affected by low concentration of acetochlor （50 mg/kg） recovered firstly. Methamidophos reduced nifH gene richness that except at 4 weeks. The medium concentration of methamidophos （150 mg/kg） caused the most apparent changes in nifH gene diversity at the first week while the high concentration of methamidophos （250 mg/kg） produced prominent effects on nifH gene diversity in the following weeks. Cluster analysis showed that minimal changes of nifH gene composition were found at 1 week and maximal changes at 4 weeks. Toxic effects of acetochlor and methamidophos combination on nifH gene were also apparent. Different nifH genes （bands） responded differently to the impact of agrochemicals： four individual bands were eliminated by the application of the agrochemicals, five bands became predominant by the stimulation of the agrochemicals, and four bands showed strong resistance to the influence of the agrochemicals. Fifteen prominent bands were partially sequenced, yielding 15 different nifH sequences, which were used for phylogenetic reconstructions. All sequences were affiliated with the alpha- and beta-proteobacteria, showing higher similarity to eight different diazotrophic genera.     

Arsenic uptake by arbuscular mycorrhizal maize （Zea mays L.） grown in an arsenic-contaminated soil with added phosphorus

The effects of arbuscular mycorrhizal (AM) fungus (Glomus mosseae) and phosphorus (P) addition (100 mg/kg soil) on arsenic (As) uptake by maize plants (Zea mays L.) from an As-contaminated soil were examined in a glasshouse experiment.Non-mycorrhizal and zero-P addition controls were included.Plant biomass and concentrations and uptake of As,P,and other nutrients,AM colonization,root lengths,and hyphal length densities were determined.The results indicated that addition of P significantly inhibited root colonization and development of extraradical mycelium.Root length and dry weight both increased markedly with mycorrhizal colonization under the zero-P treatments,but shoot and root biomass of AM plants was depressed by P application.AM fungal inoculation decreased shoot As concentrations when no P was added,and shoot and root As concentrations of AM plants increased 2.6 and 1.4 times with P addition,respectively.Shoot and root uptake of P,Mn,Cu,and Zn increased,but shoot Fe uptake decreased by 44.6%,with inoculation, when P was added.P addition reduced shoot P,Fe,Mn,Cu,and Zn uptake of AM plants,but increased root Fe and Mn uptake of the nonmycorrhizal ones.AM colonization therefore appeared to enhance plant tolerance to As in low P soil,and have some potential for the phytostabilization of As-contaminated soil,however,P application may introduce additional environmental risk by increasing soil As mobility.     

Impact of atrazine and nitrogen fertilizers on the sorption of chlorotoluron in soil and model sorbents

Sorption of chlorotoluron in ammonium sulfate, urea and atrazine multi-solutes system was investigated by batch experiments. The results showed application of nitrogen fertilizers to the soil could affect the behavior of chlorotoluron. At the same concentration of N, sorption of chlorotoluron decreased as the concentration of atrazine increased on the day 0 and 6 in soil, respectively. The sorption of chlorotoluron increased from 0 to 6 d when soils were preincubated with deionized water, ammonium sulfate and urea solution for 6 d. That indicated incubation time was one of the most important factors for the sorption of chlorotoluron in nitrogen fertilizers treatments. The individual sorption isotherms of chlorotoluron in rubbery polymer and silica were strictly linear in single solute system, but there were competition sorption between pesticides or between pesticides and nitrogen fertilizers. That indicated the sorption taken place by concurrent solid-phase dissolution mechanism and sorption on the interface of water-organic matter or water-mineral matter.     

Degradation of metabolites accumulated of benzo[a]pyrene by coupling Penicillium Chrysogenum with KMnO4

Several main metabolites of benzo[a]pyrene （BaP） formed by Penicillium chrysogenum, Benzo[a]pyrene-1,6-quinone （BP 1,6- quinone）, trans-7,8-dihydroxy-7,8-dihydrobenzo[a]pyrene （BP 7,8-diol）, 3-hydroxybenzo[a]pyrene （3-OHBP）, were identified by high-performance liquid chromatography （HPLC）. The three metabolites were liable to be accumulated and were hardly further metabolized because of their toxicity to microorganisms. However, their further degradation was essential for the complete degradation of BaP. To enhance their degradation, two methods, degradation by coupling Penicillium chrysogenum with KMnO4 and degradation only by Penicillium chrysogenum, were compared; Meanwhile, the parameters of degradation in the superior method were optimized. The results showed that （1） the method of coupling Penicillium chrysogenum with KMnO4 was better and was the first method to be used in the degradation of BaP and its metabolites; （2） the metabolite, BP 1,6-quinone was the most liable to be accumulated in pure cultures; （3） the effect of degradation was the best when the concentration of KMnO4 in the cultures was 0.01% （w/v）, concentration of the three compounds was 5 mg/L and pH was 6.2. Based on the experimental results, a novel concept with regard to the bioremediation of BaP-contaminated environment was discussed, considering the influence on environmental toxicity of the accumulated metabolites.     

Potential of plant polyphenol oxidases in the decolorization and removal of textile and non-textile dyes

In this study an effort has been made to use plant polyphenol oxidases; potato （Solanum tuberosum） and brinjal （Solanum melongena）, for the treatment of various important dyes used in textile and other industries. The ammonium sulphate fractionated enzyme preparations were used to treat a number of dyes under various experimental conditions. Majority of the treated dyes were maximally decolorized at pH 3.0. Some of the dyes were quickly decolorized whereas others were marginally decolorized. The initial first hour was sufficient for the maximum decolorization of dyes. The rate of decolorization was quite slow on long treatment of dyes. Enhancement in the dye decolorization was noticed on increasing the concentration of enzymes. The complex mixtures of dyes were treated with both preparations of polyphenol oxidases in the buffers of varying pH values. Potato polyphenol oxidase was significantly more effective in decolorizing the dyes to higher extent as compared to the enzyme obtained from brinjal polyphenol oxidase. Decolorization of dyes and their mixtures, followed by the formation of an insoluble precipitate, which could be easily removed simply by centrifugation.     

Removal of heavy metals from sewage sludge by low costing chemical method and recycling in agriculture

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Isolation and preliminary characterization of a 3-chlorobenzoate degrading bacteria

A study was conducted to compare the diversity of 2-, 3-, and 4-chlorobenzoate degraders in two pristine soils and one contaminated sewage sludge. These samples contained strikingly different populations of mono-chlorobenzoate degraders. Although fewer cultures were isolated in the uncontaminated soils than contaminated one, the ability of microbial populations to mineralize chlorobenzoate was widespread. The 3- and 4-chlorobenzoate degraders were more diverse than the 2-chlorobenzoate degraders. One of the strains isolated from the sewage sludge was obtained. Based on its phenotype, chemotaxonomic properties and 16S rRNA gene, the organism S-7 was classified as Rhodococcus erythropolis. The strain can grow at temperature from 4 to 37℃. It can utilize several （halo）aromatic compounds. Moreover, strain S-7 can grow and use 3-chlorobenzoate as sole carbon source in a temperatures range of 10-30℃ with stoichiometric release of chloride ions. The psychrotolerant ability was significant for bioremediation in low temperature regions. Catechol and chlorocatechol 1,2-dioxygenase activities were present in cell free extracts of the strain, but no （chloro）catechol 2,3- dioxygenase activities was detected. Spectral conversion assays with extracts from R. erythropolis S-7 showed accumulation of a compound with a similar UV spectrum as chloro-cis,cis-muconate from 3-chlorobenzoate. On the basis of these results, we proposed that S-7 degraded 3-chlorobenzoate through the modified ortho-cleave pathway.     

Single and joint effects of pesticides and mercury on soil urease

The influence of two pesticides including chlorimuron-ethyl and furadan and mercury （Hg） on urease activity in 4 soils （meadow burozem and phaeozem） was investigated. The soils were exposed to various concentrations of the two pesticides and Hg individually and simultaneously. Results showed that there was a close relationship between urease activity and organic matter content in soil. Chlorimuron-ethyl and furadan could both activate urease in the 4 soils. The maximum increment of urease activity by chlorimuronethyl was up to 14%-18%. There was almost an equal increase （up to 13%-21%） in the urease activity by furadan. On the contrary, Hg markedly inhibited soil urease activity. A logarithmic equation was used to describe the relationship （P〈0.05） between the concentration of Hg and the activity of soil urease in the 4 tested soils. Semi-effect dose （ED50） values by the stress of Hg based on the inhibition of soil urease in the 4 soils were 88, 5.5, 24 and 20 mg/kg, respectively, according to the calculation of the corresponding equations. The interactive effect of chlorimuron-ethyl or furadan with metal Hg on soil urease was mainly synergic at the highest tested concentrations.     

Organochlorine pesticides in soils under different land usage in the Taihu Lake region, China

A field study was conducted in the Taihu Lake region, China in 2004 to reveal the organochlorine pesticide concentrations in soils after the ban of these substances in the year 1983. Thirteen organochlorine pesticides (OCPs) were analyzed in soils from paddy field, tree land and fallow land. Total organochlorine pesticide residues were higher in agricultural soils than in uncultivated fallow land soils. Among all the pesticides, ΣDDX (DDD, DDE and DDT) had the highest concentration for all the soil samples, ranging from 3.10 ng/g to 166.55 ng/g with a mean value of 57.04 ng/g and followed by ΣHCH, ranging from 0.73 ng/g to 60.97 ng/g with a mean value of 24.06 ng/g. Dieldrin, endrin, HCB and α-endosulfan were also found in soils with less than 15 ng/g. Ratios of p,p'-(DDD DDE)/DDT in soils under three land usages were: paddy field ＞ tree land ＞ fallow land, indicating that land usage inlfuenced the degradation of DDT in soils. Ratios of p,p'-(DDD DDE)/DDT ＞1, showing aged residues of DDTs in soils of the Taihu Lake region. The results were discussed with data from a former study that showed very low actual concentrations of HCH and DDT in soils in the Taihu Lake region, but according to the chemical half-lives and their concentrations in soils in 1980s, the concentration of DDT in soils seemed to be underestimated. In any case our data show that the ban on the use of HCH and DDT resulted in a tremendous reduction of these pesticide residues in soils, but there are still high amounts of pesticide residues in soils, which need more remediation processes.     

Alterations of organ histopathology and metallolhionein mRNA expression in silver barb, Puntius gonionotus during subchronic cadmium exposure

Common silver barb,Puntius gonionotus,exposed to the nominal concentration of 0.06 mg/L Cd for 60 d,were assessed for histopathological alterations(gills,liver and kidney),metal accumulation,and metallothionein(MT)mRNA expression.Fish exhibited pathological symptoms such as hypertrophy and hyperplasia of primary and secondary gill lamellae,vacuolization in hepatocytes,and prominent tubular and glomerular damage in the kidney.In addition,kidney accumulated the highest content of cadmium,more than gills and liver.Expression of MT mRNA was increased in both liver and kidney of treated fish.Hepatic MT levels remained high after fish were removed to Cd-free water.In contrast,MT expression in kidney was peaked after 28 d of treatment and drastically dropped when fish were removed to Cd-free water.The high concentrations of Cd in hepatic tissues indicated an accumulation site or permanent damage on this tissue.