Research on low emission MSW gasification and melting system

In order to eliminate secondary pollution caused by municipal solid waste (MSW) incineration, a MSW gasification and melting process is proposed. The process is expected to reduce the emission of pollutants, especially heavy-metals and dioxins. In this paper, the combustible components of MSW and simulated MSW were gasified in a lab-scale fluidized bed at 400°C–700°C when the excess air ratio (ER) was between 0.2 and 0.8. The experimental results indicated that the MSW could be gasified effectively in a fluidized bed at approximately 600°C–700°C when excess air ratio was 0.2–0.4. The melting characteristics of two typical fly ash samples from MSW incinerators were investigated. The results indicated that fly ash of pure MSW incineration could be melted at approximately 1,300°C and that of MSW and coal co-combustion could be melted at approximately 1,400°C. When temperature was over 1,100°C, more than 99.9% of the dioxins could be decomposed and most of the heavy-metals could be solidified in the slag. Based on the above experiments, two feasible MSW gasification and melting processes were proposed for low calorific value MSW: (1) sieved MSW gasification and melting system, which was based on an idea of multi-recycle; (2) gasification and melting scheme of MSW adding coal as assistant fuel.     

Levels and patterns of polychlorinated biphenyls in residues from incineration of established source-classified MSW in China

Municipal solid waste (MSW) source-classified collection represents an advancement in resource cycling and secondary pollution control in China. Comparative experiments were performed to assess the levels and patterns of polychlorinated biphenyls in bottom ash, fly ash from boiler, and fly ash from bag filter from an MSW incineration plant with source-classified collection of MSW. Polychlorinated biphenyls were concentrated in the bag filter fly ash and in the bottom ash. The total amount of polychlorinated biphenyls was much lower than in fly ashes and bottom ash from traditional mixed waste incineration. Total concentration of coplanar polychlorinated biphenyls and toxic equivalent quantities were also reduced. Due to variations of feed waste, complete combustion, including continuously high incineration temperature, low CO concentrations and high air excess ratio were observed. Incineration temperature showed a negative correlation, while CO concentration showed a positive correlation with total and coplanar polychlorinated biphenyls, indicating that the latter can be reduced by controlling combustion conditions related to properties of feed waste.     

焚烧炉飞灰熔融处理组成特性分析

将焚烧飞灰在不同温度下进行熔融实验，用扫描电镜对熔融前后试样的微观结构和形貌变化进行比较，结果显示：熔融体表观结构平整光滑，有较高的硬度，其断面有光泽产生且无明显气孔，试样已达到完全熔融；用X射线衍射分析仪对试样熔融前后成分的变化进行分析，未经熔融处理的试样主要晶相为：NaCl，KCl，SiO2，CaCO3，CaSO4，Ca2SiO4以及Ca12Al14O33，CaS和钙黄长石为熔融后试样的主要晶相．其次还有CaO和透灰石；浸出实验结果显示熔融处理后飞灰的毒性得到降解．     

Recovery of molybdenum from fly ash by gibbsite

The effectiveness of gibbsite (GB), an amorphous aluminum oxide, for the recovery of Mo(VI) from eluates of fly ash of two coal-fired thermal power stations and of roof tile waste was investigated. Upon the qualitative analysis of an eluate of fly ash, 16 elements were detected. Greater amounts of these elements were eluted under acidic conditions (pH 2) than from the neutral or basic eluate of fly ash. GB was used for the adsorption of Mo(VI). Equilibrium adsorption was reached within 1?min. Optimal solution acidity for the adsorption of Mo(VI) onto GB400 (calcined at 400°C) was pH 2. The main adsorption mechanism was ion exchange with a number of hydroxyl groups of GB400. For repeated ad- and desorption of Mo(VI), GB400 could be used at least four times and the recovery percentage of Mo(VI) with sodium hydroxide solution as eluent surpassed 90%. Our results showed that GB400 was very effective for the recovery of Mo(VI) from fly ash.     

Temporal changes of Collembola population and alterations of life history parameters and acetylcholinesterase and superoxide dismutase activities in Cyphoderus javanus (Collembola) as biomarkers of fly ash pollution in lateritic soil

Fly ash is applied in agricultural fields to improve soil quality and crop yield; however, there are concerns regarding environmental hazards and toxicity to ecologically important soil organisms. The soil microarthropod fauna is a vital component of detritus food web, and major groups like Collembola are sensitive indicators of soil quality; however, information is scanty on their biomarker potentials against xenobiotics in tropical soils. The present study was aimed to evaluate temporal changes of Collembola population in fly ash amended field plots, and assess the biomarker potentials of life history parameters and biochemical responses such as acetylcholinesterase (AChE) and superoxide dismutase (SOD) activities in Cyphoderus javanus Borner (Collembola, Insecta), exposed to fly ash treated soil in microcosms. The field study using 5% (50 t ha^?1) and 20% (200 t ha^?1) doses of fly ash revealed dose-dependent and persistent decline in the density and relative abundance of Collembola population in sandy loam lateritic soil. The microcosm experiments showed negligible lethal effect of fly ash on C. javanus, but major life history parameters namely survival success, fecundity, and molting were significantly inhibited by fly ash treatments. The activity of AChE was downregulated, whereas activity of SOD was upregulated within 7 days of exposure of C. javanus to fly ash treated soil. These biological and biochemical parameters in Collembola are potential biomarkers, and therefore, the effects of fly ash are significant in C. javanus, an ecologically relevant species in the tropical soils of India.     

Heavy metals fraction and ecological risk evaluation in municipal solid waste gasification slag non-burnt bricks

The heavy metals in non-burnt bricks made from municipal solid waste (MSW) gasification slags with a modified European Bureau Community of Reference procedure were studied. Heavy metals were present in the form of oxidizable and residual fractions, which were stable and not easy to dissolve. The preparation process of non-burnt bricks displayed prominent solidification effect for some heavy metals in the gasification slag. The solidified rate for metals, such as As, Cd, Cr, Ni, and Zn reached 89.82%, 79.57%, 73.64%, 66.73%, and 88.05%, respectively. Moreover, the leaching concentrations of eight heavy metals were all below 8 mg/kg. On the basis of these observations, the risk of exposure to heavy metals in non-burnt bricks was evaluated using the solidification formula and the leaching concentration of heavy metals combined with the assessments of the Hakanson potential ecological risk and pollution ratio of secondary phase and primary phase. Results showed that the preparation of MSW gasification slag non-burnt bricks was not harmful to the environment, but attention is warranted for possible migration of heavy metal cadmium (Cd) in the long term, which may result in an impact on the ecological environment.     

几种工矿废渣改善土壤供硅能力的效果

施用硅肥可以改善土壤硅素肥力状况,提高水稻产量,改善稻米品质,增强水稻抗性,利用工矿废渣生产硅肥还能产生良好的生态环境效益。本研究采用室内模拟与盆栽试验的方法,研究了高炉渣、粉煤灰和金刚石矿渣作硅肥施用对水稻土供硅能力的影响。结果表明,在北方酸性水稻土上施用废渣使土壤硅素释累积放量显著增加,明显改善土壤的供硅能力,促进水稻对硅素养分的吸收,上述效果随废渣用量增加而更为明显,且高炉渣的效果要明显好于粉煤灰和金刚石矿渣。另外,五种废渣的不同施用量与植株含硅量增加率之间均满足对数正相关关系,对数项系数a与127d的硅素累积释放量之间存在极显著的线性正相关关系,说明土壤硅素累积释放量可以评价施用过废渣的土壤的供硅能力,能够反映废渣作硅肥的适宜性。     

Prevention of dioxins de novo formation by ethanolamines

Two inhibitors, triethanolamine (TEA) and monoethanolamine (MEA), were tested for their ability to prevent the de novo formation of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) on sinter plant fly ash. The amounts of both PCDDs and PCDFs, formed by thermal treatment of the fly ash, decreased when inhibitors were added. Up to 90% reduction of the PCDD/Fs formation was reached when 2 wt % monoethanolamine was mixed with fly ash. The temperatures tested, 325 and 400 °C, did not affect the inhibition activity. However, a longer reaction time, 4 h instead of 2 h, gave higher percentages of PCDD/Fs reduction. The laboratory results show that ethanolamines reduce the dioxins formation on sinter plant fly ash under various conditions of temperature and reaction time. Moreover, factory tests performed in parallel at a sinter plant are in good agreement with the laboratory experiments, thus confirming that the use of ethanolamine inhibitors is an appropriate technique for the prevention of dioxins emissions from sintering processes. Electronic Publication     

PCDD/DFs and coplanar PCBs in fly ash samples from various types of incinerators in Taiwan

Polychlorinated dibenzo‐p‐dioxins and dibenzofurans (PCDD/DFs) and coplanar polychlorinated biphenyls (Co‐PCBs) were determined in fly ash samples from municipal solid waste (MSW), medical waste (MW), and electricity power plant incinerators in Taiwan. The average concentrations of PCDD/DFs and Co‐PCBs are 7.02 ng‐TEQ/g and 1.06 ng‐TEQ/g, respectively. The contributions to total TEQ are 24% from PCDDs, 64% from PCDFs, and 12% from Co‐PCBs, indicating that PCDFs generate the highest environmental impact and MSW and MW incinerators are potential Co‐PCBs contaminating sources. The levels of PCDD/DFs and Co‐PCBs found in ash samples increase from petroleum‐fired, coal‐fired, large municipal solid waste, small medical waste, to small municipal solid waste incinerators, and are generally lower than those from incinerators built earlier. All fly ash samples analyzed in this study were considered hazardous materials. More research is suggested to establish the relationship between the amounts of PCDD/DFs and Co‐PCBs in fly ash and in flue gas.     

Utilization of fly ash in adsorption of heavy metals from wastewater

The aim of this study was to assess the toxicity reduction of wastewaster after treatment with fly ash. Fly ash is a waste material which is formed as a result of coal burning in power plants, but has the potential to adsorb heavy metal ions. The present study examined the adsorption capacity of fly ash to adsorb Pb²⁺, Cu²⁺, and Zn²⁺ from waste water under different conditions of contact time, pH, and temperature. Uptake of metal ions by fly ash generally rose with increasing pH. At lower temperatures the uptake of heavy metal adsorption were enhanced. Significant reduction in Pb²⁺ (79%), Cu²⁺ (53%), and Zn²⁺ (80%) content was found after treatment with fly ash of waste water treatment. Using the microtox test toxicity of the effluent was reduced by 75% due to removal of Pb²⁺ ion by the fly ash. Data indicated that fly ash generated by power plants may be used beneficially to remove metals from waste water.     

Oral bioaccessibility of inorganic contaminants in waste dusts generated by laterite Ni ore smelting

The laterite Ni ore smelting operations in Niquelândia and Barro Alto (Goiás State, Brazil) have produced large amounts of fine-grained smelting wastes, which have been stockpiled on dumps and in settling ponds. We investigated granulated slag dusts (n = 5) and fly ash samples (n = 4) with a special focus on their leaching behaviour in deionised water and on the in vitro bioaccessibility in a simulated gastric fluid, to assess the potential exposure risk for humans. Bulk chemical analyses indicated that both wastes contained significant amounts of contaminants: up to 2.6 wt% Ni, 7580 mg/kg Cr, and 508 mg/kg Co. In only one fly ash sample, after 24 h of leaching in deionised water, the concentrations of leached Ni exceeded the limit for hazardous waste according to EU legislation, whereas the other dusts were classified as inert wastes. Bioaccessible fractions (BAF) of the major contaminants (Ni, Co, and Cr) were quite low for the slag dusts and accounted for less than 2 % of total concentrations. In contrast, BAF values were significantly higher for fly ash materials, which reached 13 % for Ni and 19 % for Co. Daily intakes via oral exposure, calculated for an adult (70 kg, dust ingestion rate of 50 mg/day), exceeded neither the tolerable daily intake (TDI) nor the background exposure limits for all of the studied contaminants. Only if a higher ingestion rate is assumed (e.g. 100 mg dust per day for workers in the smelter), the TDI limit for Ni recently defined by European Food Safety Authority (196 µg/day) was exceeded (324 µg/day) for one fly ash sample. Our data indicate that there is only a limited risk to human health related to the ingestion of dust materials generated by laterite Ni ore smelting operations if appropriate safety measures are adopted at the waste disposal sites and within the smelter facility.     

Fates and partitioning of heavy metals in municipal solid waste incineration process

The fate and partitioning of heavy metals (including Hg, Cd, Pb, Zn, As, Cr, Ni, and Cu) from MSW incinerators located in Taiwan were determined. Results of stack sampling indicate that most Hg and As (more than 80%) exists in the gas phase while other metals partition differently among bottom ash, fly ash, and flue gases. Removal efficiencies of existing air pollution control devices for Hg and As are lower (about 70%) than other metals. Bottom ash contains higher concentration of Cd compared with European incinerators. In addition, strong enrichment of Cd on fly ash particles is observed.     

A novel approach to preparing ultra-lightweight ceramsite with a large amount of fly ash

•Ultra-lightweight ceramsite is prepared with 80% fly ash. •SiO₂, Al₂O₃, and flux contents significantly influence the performance of ceramsite. •The expansion of ceramsite is caused by the formation of a dense glaze and gas. •The bulk density of ultra-lightweight ceramsite is only 340 kg/m³. The disposal of fly ash has become a serious problem in China due to its rapid increase in volume in recent years. The most common method of fly ash disposal is solidification-stabilization-landfill, and the most common reuse is low-value-added building materials. A novel processing method for preparing ultra-lightweight ceramsite with fly ash was developed. The results show that the optimal parameters for preparation of ultra-lightweight ceramsite are as follows: mass ratio of fly ash:kaolin:diatomite= 80:15:5, preheating temperature of 800°C, preheating time of 5 min, sintering temperature of 1220°C, and sintering time of 10 min. The expansion agent is perlite, at 10 wt.% addition. Finally, a ceramsite with bulk density of 340 kg/m³, particle density of 0.68 g/cm³, and cylinder compressive strength of 1.02 MPa was obtained. Because of its low density and high porosity, ultra-lightweight ceramsite has excellent thermal insulation performance, and its strength is generally low, so it is usually used in the production of thermal insulation concrete and its products. The formation of a liquid-phase component on the surface, and generation of a gas phase inside ceramsite during the sintering process, make it possible to control the production of the suitable liquid phase and gas in this system, resulting in an optimization of the expansion behavior and microstructure of ceramsite. These characteristics show the feasibility of industrial applications of fly ash for the production of ultra-lightweight ceramsite, which could not only produce economic benefits, but also conserve land resources and protect the environment.     

Characterization of chlorine and heavy metals for the potential recycling of bottom ash from municipal solid waste incinerators as cement additives

Bottom ash is an inevitable by-product from municipal solid waste (MSW) incineration plants. Recycling it as additives for cement production is a promising disposal method. However, the heavy metals and chlorine are the main limiting factors because of the potential environmental risks and corrosion of cement kilns. Therefore, investigating heavy metal and chlorine characteristics of bottom ash is the significant prerequisite of its reuse in cement industries. In this study, a correlative analysis was conducted to evaluate the effect of the MSW components and collection mode on the heavy metal and chlorine characteristics in bottom ash. The chemical speciation of insoluble chlorine was also investigated by synchrotron X-ray diffraction analysis. The results showed that industrial waste was the main source of heavy metals, especially Cr and Pb, in bottom ash. The higher contents of plastics and kitchen waste lead to the higher chlorine level (0.6 wt.%–0.7 wt.%) of the bottom ash. The insoluble chlorine in the MSW incineration bottom ash existed primarily as AlOCl, which was produced under the high temperature (1250°C) in incinerators.

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气化熔融处理生活垃圾时灰渣的熔融特性

弄清垃圾灰渣的熔融特性对于保证生活垃圾的气化熔融与液态出渣具有重要作用。针对重庆生活垃圾灰与无烟煤灰形成的灰渣,实验研究了在不同的燃料添加量及添加剂条件下灰渣的熔点与粘度,并结合炉温的变化,分析了不同条件对灰渣熔融及液态出渣的影响。结果表明,灰渣的熔点与粘度均随燃料添加量的增加而升高;向燃料比为10%的灰渣中加入添加剂后,灰渣的熔点降低幅度较小,其粘度却随碱度的增加而增大以至熔渣流动性变差;燃料比为40%时,灰渣熔点与粘度均随添加剂的加入而显著降低,且向渣中加入CaO使得灰渣碱度为1.2时灰渣熔点较低且粘度较小,有利于其熔融与液态出渣。     

Polychlorobenzenes and polychlorinated biphenyls in ash and soil from several industrial areas in North Vietnam: residue concentrations,profiles and risk assessment

Polychlorinated benzenes (PCBzs) including penta- and hexachlorobenzene can be unintentionally formed from thermal processes in different industrial activities, and very little information is available on the contamination and emission characteristics of these new persistent organic pollutants from industries in Vietnam. In this study, contamination of PCBzs (including penta- and hexachlorobenzene, named PeCBz and HCB, respectively) and PCBs (including CB-28, 52, 101, 153, 138, 180) in fly ash, bottom ash and soil from combustion processes of waste incineration, metallurgy (steel making and zinc production) and cement production from several provinces in the Northern Vietnam, including Hai Duong, Hanoi, Bac Ninh, Hai Phong and Thai Nguyen, was preliminary investigated. The PCBzs concentrations in fly ash, bottom ash and soil ranged from 2.7 to 100 ng g^?1, from 2.7 to 159 ng g^?1 and from 0.28 to 33.9 ng g^?1, respectively. Relatively high residues of PeCBz in fly ash and bottom ash from municipal waste incinerators in some provinces from the Northern Vietnam were encountered. Total PCBs concentrations ranged from 18.0 to 8260 ng g^?1, from 1.0 to 10600 ng g^?1 and from 14.5 to 130 ng g^?1 for the fly ash, bottom ash and soil, respectively. Daily intakes of PeCBz, HCB and PCBs through soil ingestion and dermal exposure estimated for children ranged 0.33–9.93 (mean 3.14), 0.39–21.1 (mean 4.9) and 6.09–1530 ng/kg bw/day (mean 346), respectively; and these intakes were about 4.7–5.4 times higher than those estimated for adult. The intakes of PeCBz and HCB were relatively low, while those for PCBs exceeded WHO TDI for some samples.     

Studies of thermodynamics of phosphomidon on fly ash

Adsorption thermodynamic studies of phosphomidon on fly ash at 25° and 50°C have been analysed as adsorption isotherms, Freundlich equations, K_d values and various other thermodynamic parameters. These data were in close agreement with Freundlich isotherms and yield ‘S’ type isotherms at both the temperatures. Thermodynamic constants (K_o) and standard free energy (ΔG°), enthalpy (ΔH°) and entropy changes (ΔS°) have been calculated for predicting the nature of adsorption.     

Coal fly ash and straw immobilize Cu,Cd and Zn from mining wasteland

Soil heavy metal contamination is a major health issue. Chemical immobilization of toxic metals is a promising technique to solve this issue. In this study, soil was sampled from a copper mining-polluted area in eastern China. Coal fly ash and straw were applied to soil samples at 5 % w/w ratio and 2 % w/w ratio, and incubated for 6 weeks. The CaCl₂-extractable Cu, Cd and Zn, phytoavailability and soil microbial activity were measured. The results showed that coal fly ash, straw and the mixture of coal fly ash and straw decreased CaCl₂-extractable metals. Coal fly ash or the mixture of the two amendments are therefore efficient metal stabilizers.     

Pyrolysis of WEEE plastics using catalysts produced from fly ash of coal gasification

Catalytic pyrolysis of thermoplastics extracted from waste electrical and electronic equipment (WEEE) was investigated using various fly ash-derived catalysts. The catalysts were prepared from fly ash by a simple method that basically includes a mechanical treatment followed by an acid or a basic activation. The synthesized catalysts were characterized using various analytical techniques. The results showed that not treated fly ash (FA) is characterized by good crystallinity, which in turn is lowered by mechanical and chemical treatment (fly ash after mechanical and acid activation, FAMA) and suppressed almost entirely down to let fly ash become completely amorphous (fly ash after mechanical and basic activation FAMB). Simultaneously, the surface area resulted increased. Subsequently, FA, FAMB and FAMA were used in the pyrolysis of a WEEE plastic sample at 400°C and their performance were compared with thermal pyrolysis at the same temperature. The catalysts principally improve the light oil yield: from 59 wt.% with thermal pyrolysis to 83 wt.% using FAMB. The formation of styrene in the oil is also increased: from 243 mg/g with thermal pyrolysis to 453 mg/g using FAMB. As a result, FAMB proved to be the best catalyst, thus producing also the lowest and the highest amount of char and gas, respectively.

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Characterization of boron tolerant bacteria isolated from a fly ash dumping site for bacterial boron remediation

Boron is an essential micronutrient for plants, but can above certain concentrations be toxic to living organisms. A major environmental concern is the removal of boron from contaminated water and fly ash. For this purpose, the samples were collected from a fly ash dumping site, Nagasaki prefecture, Japan. The chemical characteristics and heavy metal concentration of the samples were performed by X-ray fluorescent analysis and leaching test. For bacterial analysis, samples were collected in sterile plastic sheets and isolation was carried out by serial dilution method. The boron tolerant isolates that showed values of maximum inhibitory concentration toward boron ranging from 100 to 260 mM level were screened. Based on 16S rRNA sequencing and phylogenetic analysis, the isolates were most closely related to the genera Bacillus, Lysinibacillus, Microbacterium and Ralstonia. The boron tolerance of these strains was also associated with resistant to several heavy metals, such as As (III), Cr (VI), Cd, Cu, Pb, Ni, Se (III) and Zn. Indeed, these strains were arsenic oxidizing bacteria confirmed by silver nitrate test. These strains exhibited their salt resistances ranging from 4 to 15 % were determined in Trypticase soy agar medium. The boron tolerant strains were capable of removing 0.1–2.0 and 2.7–3.7 mg l^?1 boron from the medium and fly ash at 168 h. Thus, we have successfully identified the boron tolerant and removal bacteria from a fly ash dumping site for boron remediation.