Mathematical Modeling of SO2 Absorption in a Venturi Scrubber

Abstract

A three-dimensional mathematical model was used to predict the removal efficiency of a venturi scrubber for SO₂ absorption into a water and alkaline solution. In order to obtain better results, nonuniform droplet concentration distribution was considered. The results of the model with nonuniform droplet concentration distribution are compared with several sets of experimental data, as well as with prediction data of a mathematical model with uniform droplet concentration distribution. Without exception, all comparisons indicated that including nonuniformity of droplet concentration distribution in the model will significantly improve the agreement between the experimental data and predicted values.     

Prediction of pressure drop in an orifice scrubber based on a Lagrangian approach

A mathematical model has been developed to predict pressure drop in an orifice scrubber. This model is based on a Lagrangian approach for droplet movement and a particle-source-in-cell (PSI-CELL) model for calculating droplet concentration distribution. The k-epsilon turbulent model including body force due to the drag force between fluid and droplets was used to evaluate the fluid velocity distribution. The effect of orifice size on pressure drop and the correlations for mean droplet diameter have been studied. The results from the model have been compared with experimental data. This comparison shows excellent agreement between the calculated results and the experimental data.     

Modeling of surface tension effects in venturi scrubbing

A modified model of venturi scrubber performance has been developed that addresses two effects of liquid surface tension: its effect on droplet size and its effect on particle penetration into the droplet. The predictions of the model indicate that, in general, collection efficiency increases with a decrease in liquid surface tension, but the range over which this increase is significant depends on the particle size and on the scrubber operating parameters. The predictions further indicate that the increases in collection efficiency are almost totally due to the effect of liquid surface tension on the mean droplet size, and that the collection efficiency is not significantly affected by the ability of the particle to penetrate the droplet.     

新型离心式脱硫塔气液两相流数值模拟

利用FLUENT软件和SIMPLE算法对新型旋流脱硫塔的气液两相流场进行了数值模拟。计算中气相采用了RSM湍流模型,颗粒相采用了Lagrange坐标系下的随机轨道模型。分析结果表明,气相流场具有强旋流特性;喷射液滴的直径、喷淋量和烟气流速影响其在塔内的分布:喷射液滴粒径越大、喷射量越小、烟气流速越大,入口段降温越少;塔体上方截面平均浓度随液滴粒径的增加而降低,随液气比的增加而增加,随烟气流速的增加会先增加至最高值然后降低。喷淋液滴在其他运行参数不变时,平均粒径范围为0.5～1 mm,会对进口烟气起到较好的净化与降温的作用,并使塔体上方喷淋液滴在截面z=4.15 m处浓度分布均匀且覆盖率高;在保证液滴粒径较小时,通过降低烟气流速或增加喷淋量可提高液滴喷淋覆盖率,使得烟气与喷淋充分接触。计算得到的气相流场分布与实测值吻合较好,证明了数学模型的合理性,为进一步优化分离器结构提供了可靠依据。     

An efficient venturi scrubber system to remove submicron particles in exhaust gas

An efficient venturi scrubber system making use of heterogeneous nucleation and condensational growth of particles was designed and tested to remove fine particles from the exhaust of a local scrubber where residual SiH4 gas was abated and lots of fine SiO2 particles were generated. In front of the venturi scrubber, normal-temperature fine-water mist mixes with high-temperature exhaust gas to cool it to the saturation temperature, allowing submicron particles to grow into micron sizes. The grown particles are then scrubbed efficiently in the venturi scrubber. Test results show that the present venturi scrubber system is effective for removing submicron particles. For SiO2 particles greater than 0.1microm, the removal efficiency is greater than 80-90%, depending on particle concentration. The corresponding pressure drop is relatively low. For example, the pressure drop of the venturi scrubber is approximately 15.4 +/- 2.4 cm H2O when the liquid-to-gas ratio is 1.50 L/m3. A theoretical calculation has been conducted to simulate particle growth process and the removal efficiency of the venturi scrubber. The theoretical results agree with the experimental data reasonably well when SiO2 particle diameter is greater than 0.1 microm.     

Optimization of a wet scrubber with electrolyzed water spray—Part I: Ammonia removal

Electrolyzed water (EW) is an effective disinfectant with a wide range of pH. EW in acid range was proved to be an ammonia absorbent which make it valuable for wet scrubbers used in animal feeding operations (AFOs). This study aimed to optimize the design and operating parameters of a wet scrubber with EW spray for ammonia removal, based on the size distribution of droplets, the property of EW and the reduction efficiency of ammonia. The optimized parameters included droplet size, nozzle flow rates, pH and available chlorine concentration (ACC) of EW, nozzle number at single stage, stage number, initial ammonia concentration and air speed in the duct. The ammonia removal efficiency increased with the decrease of droplet size and the increase of flow rate. The pH values of EW showed significant influence on ammonia removal efficiency (P ? 0.05), while ACC of the EW showed no significant influence (P > 0.05). For inlet ammonia concentration of 70 ppm with one and three spray stages, the wet scrubber with EW (pH = 1.35) spray was able to reduce 55.8 ± 4.3 % and 97.2 ± 3.0 % of ammonia, respectively, when the nozzles with 0.9 mm orifice diameter operated at a flow rate of 1.20 L min^-1. Response surface analysis showed that orifice diameter, nozzle flow rate, and their combination were all significant factors impacting ammonia removal efficiency for both pH =1.35 and 5.50 at a 95% confidence level. Optimal ammonia removal efficiency was obtained at orifice diameter 0.9 mm and flow rate 1.20 L min^-1 within the selected range. The results of this study demonstrated that wet scrubber with EW spray could be a very effective and feasible ammonia mitigation technology for animal feeding operation.

Implications: It is difficult to effectively reduce ammonia emitted from the animal feeding operations (AFOs). Both the acidity and disinfection effects of electrolyzed water (EW) make it a potential absorbent used for spray in wet scrubber to reduce the ammonia and microorganisms. Based on some preliminary field test results, lab tests were conducted to optimize the design and operation parameters of a wet scrubber with EW spray to improve the ammonia removal efficiency. A better understanding of the application and influence factors of the wet scrubber with EW spray can contribute to effective mitigation of ammonia emission from animal houses and improve the atmosphere air quality.     

Specifying Venturi Scrubber Throat Length for Effective Particle Capture at Minimum Pressure Loss Penalty

A simplified equation for specifying the optimum minimum length for commercial venturi scrubber throats is presented in this paper. This theoretical correlation is derived using an optimum velocity ratio (velocity of collector droplet at end of venturi throat to velocity of gas in throat) and is a function of throat gas velocity and liquid to gas ratio. This velocity ratio establishes the minimum throat length and is based on available literature data. Predicted venturi scrubber particle collection for throats specified by this procedure compare favorably with reported commercial venturi collection efficiencies and with modeled venturi efficiencies over the practical range of venturi scrubber operation.     

Product Guide/1982

Abstract

An efficient venturi scrubber system making use of heterogeneous nucleation and condensational growth of particles was designed and tested to remove fine particles from the exhaust of a local scrubber where residual SiH₄ gas was abated and lots of fine SiO₂ particles were generated. In front of the venturi scrubber, normal-temperature fine-water mist mixes with high-temperature exhaust gas to cool it to the saturation temperature, allowing submicron particles to grow into micron sizes. The grown particles are then scrubbed efficiently in the venturi scrubber. Test results show that the present venturi scrubber system is effective for removing submicron particles. For SiO₂ particles greater than 0.1 μm, the removal efficiency is greater than 80–90%, depending on particle concentration. The corresponding pressure drop is relatively low. For example, the pressure drop of the venturi scrubber is ～15.4 ± 2.4 cm H₂O when the liquid-to-gas ratio is 1.50 L/m³. A theoretical calculation has been conducted to simulate particle growth process and the removal efficiency of the venturi scrubber. The theoretical results agree with the experimental data reasonably well when SiO₂ particle diameter is greater than 0.1 μm.     

Effect of Diffusiophoresis and Thermophoresis on the Overall Particle Collection Efficiency of Spray Droplet Scrubbers

The overall particle collection efficiencies of spray scrubbers using monodisperse droplets of 100,500, and 1000 microns diameter were calculated for the cases of evaporating and condensing droplets. The properties of the gas at the inlet to the spray scrubber were maintained constant at 150°F, 100% relative humidity, and 1 atmosphere pressure. At the liquid entrance to the spray scrubber, the water droplet temperature was 50° F for the condensing case and 180° F for the evaporating case. The liquid to gas flow rate ratio for all the calculations was held constant at 4 gal/1000 acf. The gas velocity in the co-current spray tower was 1 ft/sec in the downwind direction. The calculation results show that for the particles in the 0.01 to 10 Mm diameter range, the overall spray scrubber particle collection efficiency is greater with the cooler 50°F water (condensing case) than with the warmer 180°F water (evaporating case). The effect of diffusiophoresis and thermophoresis is noticeable for all the water droplet sizes considered, but is more significant for the larger water droplets. This greater effect for the larger water droplets compared to the smaller droplets is due to the longer existence of the temperature and water vapor concentration gradients between the water droplets and the surrounding gas.     

循环流化床烟气脱硫系统内压降的建模

循环流化床烟气脱硫系统中的压降是保证反应器安全运行的重要参数,了解反应器内的气固流动状况以及压降分布并对其加以调节是系统稳定运行的关键.通过分析循环流化床内气固两相的流动状态,基于一维轴向流动模型,研究循环流化床烟气脱硫系统内的压降轴向分布特性.模型预测结果表明,压降受烟气流速和循环流量影响下的变化趋势与实验结论一致,证明了模型的有效性.可以用于循环流化床内脱硫传质研究,以及为反应器的设计与运行提供指导.     

Pilot‐scale field study for ammonia removal from lagoon biogas using an acid wet scrubber

The anaerobic activities in swine slurry storage and treatment generate biogas containing gaseous ammonia component which is a chemical agent that can cause adverse environmental impacts when released to the atmosphere. The aim of this pilot plant study was to remove ammonia from biogas generated in a covered lagoon, using a sulfuric acid wet scrubber. The data showed that, on average, the biogas contained 43.7 ppm of ammonia and its concentration was found to be exponentially related to the air temperature inside the lagoon. When the air temperature rose to 35°C and the biogas ammonia concentration reached 90 ppm, the mass transfer of ammonia/ammonium from the deeper liquid body to the interface between the air and liquid became a limiting factor. The biogas velocity was critical in affecting ammonia removal efficiency of the wet scrubber. A biogas flow velocity of 8 to 12 mm s^?1 was recommended to achieve a removal efficiency of greater than 60%. Stepwise regression revealed that the biogas velocity and air temperature, not the inlet ammonia concentration in biogas, affected the ammonia removal efficiency. Overall, when 73 g L^?1 (or 0.75 M) sulfuric acid solution was used as the scrubber solution, removal efficiencies varied from 0% to 100% with an average of 55% over a 40‐d measurement period. Mass balance calculation based on ammonium–nitrogen concentration in final scrubber liquid showed that about 21.3 g of ammonia was collected from a total volume of 1169 m³ of biogas, while the scrubber solution should still maintain its ammonia absorbing ability until its concentration reaches up to 1 M. These results showed promising use of sulfuric acid wet scrubber for ammonia removal in the digester biogas.     

湿式逆流喷淋脱硫塔中SO2吸收特性的研究

根据双模吸收理论及SO2在溶液中电离特性,建立了逆流喷淋塔的SO2吸收模型,在考虑浆液飞溅到塔壁的影响后,模拟结果与实验值吻合较好。根据吸收模型,对塔内液气比和浆液的含固率等因素进行了分析。研究表明：减少浆液飞溅到塔壁可提高浆液利用率及脱硫装置性能;根据烟气中SO2的初始浓度及最终脱硫效率,可合理选择液气比及吸收时问（塔的高度）;浆液中的含固率直接影响到SO2的吸收速率、循环浆液量、脱硫效率及浆液中SO2浓度等,在液气比较小时,含固率对脱硫效率的影响尤其明显。     

湿式逆流喷淋脱硫塔中SO_2吸收特性的研究

根据双模吸收理论及SO2在溶液中电离特性,建立了逆流喷淋塔的SO2吸收模型,在考虑浆液飞溅到塔壁的影响后,模拟结果与实验值吻合较好。根据吸收模型,对塔内液气比和浆液的含固率等因素进行了分析。研究表明:减少浆液飞溅到塔壁可提高浆液利用率及脱硫装置性能;根据烟气中SO2的初始浓度及最终脱硫效率,可合理选择液气比及吸收时间(塔的高度);浆液中的含固率直接影响到SO2的吸收速率、循环浆液量、脱硫效率及浆液中SO2浓度等,在液气比较小时,含固率对脱硫效率的影响尤其明显。     

Accounting for averaging time in air pollution modeling

This paper examines the validity of a commonly used expression to estimate concentrations for averaging times that are much smaller than that corresponding to the model estimate. These “peak” concentrations, which can be several times larger than the model estimate, are required in applications such as odor assessment. We show that this expression cannot be justified, and that information on short-term concentrations is only contained in the probability distribution of time-averaged concentrations. The paper proposes a simple model of concentration time series to examine the effect of averaging time on concentration probability distributions. The results from the model are compared with previous theoretical and experimental studies.     

Distribution equilibrium of mercury (II) chloride between water and air applied to flue gas scrubbing

In the literature, different values of the distribution coefficient KH for HgCl2 between water and air are present in a range that spans more than 3 orders of magnitude. In order to determine if a waste incineration scrubber solution could become saturated with regard to HgCl2, an accurate experimental determination of the distribution constant of HgCl2 at elevated temperatures is needed. In this work, the coefficient has been determined at four different temperatures between 10 and 50 degrees C. The Arrhenius expression obtained is 5.5 x 10(5) x exp[-(8060 +/- 2200)/T] with a corresponding enthalpy for the process HgCl2(aq)<==>HgCl2(g) of 67 +/- 20 kJ/mole. KH at 293 K was found to be approximately 5 x 10(-7) atm M-1, which is in almost perfect agreement with an earlier study. Applying the obtained KH values to waste incineration scrubber conditions shows that no major saturation effect will occur.     

Performance of Gas-Atomized Spray Scrubbers at High Pressure

A large number of pressurized coal gasification processes being developed propose to use venturi scrubbers for particulate removal at high pressures. Theoretical predictions based on venturi scrubber performance models indicate that particle collection efficiency will decrease severely in these high gas pressure applications.

An exploratory theoretical and experimental program was performed to study the effect of gas pressure on venturi scrubber performance. Experiments were done on a 0.47 m³/s (1000 acfm) pilot scale venturi scrubber. Particle collection performance was determined as a function of scrubber pressure drop for venturi scrubbers operating In the range of 1-10 atm total pressure. Experimental results confirmed that the particle collection efficiency of venturi scrubbers decreases for a given scrubber pressure drop as total gas pressure Is increased. To achieve the same particle collection efficiency, the pressure drop across a venturi scrubber operated at 10 atm Is about 10 times that of the same scrubber operated at 1 atm pressure.     

Effects of droplet density and concentration on the efficacy of bacillus thuringiensis and carbaryl against gypsy moth larvae (Lymantria dispar L.)

Abstract

The feeding behavior of gypsy moth larvae exposed to two pesticide deposits (Bt and carbaryl) on oak leaf disks was monitored to determine the relationships between its efficacy and application parameters (droplet density and pesticide concentration). A range of pesticide concentrations and droplet densities (from 9 to 149 droplets/cm²) was used to simulate high and low application rates produced by different methods of application in the field.

The LD₅₀ and the LC₅₀, appeared to be affected by the spatial distribution of the deposit on the leaf surface. Both Bt and carbaryl showed a decreasing LD₅₀ at increasing time after spray. The LD₅₀ of Bt decreased from 14.1 BIU/liter to 3.1 BIU/Iiter between 48 and 144 hours after spray. The results show that feeding inhibition by Bt is more closely related to concentration than to droplet density and dose per unit area with the highest feeding inhibition occurring at 10 BIU/liter at 9 droplets/cm². With carbaryl, an increase in both concentration and droplet density was necessary to cause a decrease in leaf area eaten by larvae.     

Optimization and characterization of the formation of oil-in-water diazinon nanoemulsions: Modeling and influence of the oil phase,surfactant and sonication

Nanoemulsions are particularly suitable as a platform in the development of delivery systems for lipophilic functional agents. Current research describes the formation of oil-in-water (O/W) diazinon nanoemulsions using synthetic and natural additives by adopting a high-energy (ultrasound) emulsification method. The diazinon nanoemulsions were spontaneously formed by adding dropwise a mixture of diazinon, solvent and co-solvent in an aqueous solution containing a surfactant (tween or lecithin) with continuous stirring. The nanoemulsions were then formed by ultra-sonication. The effects of three levels of active ingredient, solvent, co-solvent, surfactant, sonication time and sonication cycle and power were performed by Minitab software to design the experiment. Effects of these factors on droplet size, polydispersity index (PDI), viscosity and pH of nanoemulsions were investigated. The results of the modeling showed that the experimental data could be adequately adapted in a second-order polynomial model with a multiple regression coefficient r² of 0.821 for the prediction of particle size, PDI and viscosity. The long-term and thermodynamic stability of the prepared nanoemulsions were tested. The droplet size and morphology of the nanoemulsions were measured by dynamic light scattering (DLS) and transmission electron microscopy (TEM). On this basis, a water-insoluble insecticide diazinon was incorporated into 26 optimized nanoemulsion systems to demonstrate potential applications in pest control. The results of DLS and TEM measurements showed that most of prepared nanoemulsions had an almost monodisperse droplet size distribution (PDI < 200 nm). Incorporation of diazinon had no significant effect on the size and stability of the nanoemulsions and the formulated nanoemulsion remained stable after four months of storage.     

The Effect of Scale-Up on the Performance of High Energy Scrubbers

An experimental investigation has been carried out to examine the effect of scale-up on the performance of scrubbers for a wide range of operating conditions. A pilot plant with a maximum air flow rate of 400 cfm and a water flow rate of 4 gpm was used for this study. For the same operating conditions, the performance of 1.5 in. orifice type scrubber was found better than that of 1.0 in. size. The results were categorized according to the size of the particles, classed as large (1.5 to 3.5μ diam), medium (0.6 to 1.5μ diam) and small (less than O.6μ diam). Although the magnitude of improvement of the collection efficiency was dependent on the operating conditions, differences to the extent of 20% were obtained. The improvement of the collection efficiency for the larger scrubber was found to be due to the influence of the main stream turbulence.     

Dioxin emissions after installation of a polishing wet scrubber in a hazardous waste incineration facility

Dioxin levels measured after wet scrubbing systems have been found to be higher than levels measured before the scrubber. It is believed that there is an adsorption of PCDD/Fs on plastic materials in the scrubber. The PCDD/F levels after a polishing wet scrubber were followed continuously for 18 months using long-time sampling equipment at a hazardous waste incineration facility in Sweden. Each sampling period lasted two weeks. It was found that the levels during and shortly after start-up periods were elevated. The decline was very slowly, which supports a memory effect in the scrubber. Further, a multivariate model showed that the relation between different homologues changed over time, which is in agreement with a desorption model, taking into account the vapour pressures for different congeners.