机械加T振动公害控制

根据多年从事机械、环保科研设计及工厂的实践,仔细分析了机械加工振动污染源对操作者及周围居民的危害.并提出了对其所造成的公害进行适应控制的基本措施.     

空空导弹振动试验条件分析

振动环境是空空导弹所经历的最严酷的环境之一,振动试验量级将直接影响空空导弹的结构完整性和工作性能。通过对空空导弹寿命期内经历的振动环境进行分析,针对运输、挂机飞行以及自由飞行状态下振动产生的主要诱因,结合相关标准及国外相关测试数据,初步提出了针对空空导弹的试验条件与试验方法,为相关设计人员提供了参考。     

高桩码头的振动测量与分析

测量了高平潮、低平潮及两潮位之间三个时段某高桩码头工作平台的振动情况,比较了不同潮位下振动的最大位移值.对测量数据进行了分析,发现海浪对结构振动的位移大小影响明显,得到了工作平台的前三阶自振频率.利用两点差法,根据码头平动记录求取了码头沿垂直轴向的码头扭转分量,经计算码头转角在10-7rad量级,码头扭转的转动中心按照...     

施工振动对邻近建筑的危害

本文分析了振动对邻近建筑物的危害机理，给出了几种振动源对周围建筑物的影响规律，并探讨了有关因素对振动危害的影响，及施工中应采取的相应减振措施。     

基于监测数据的铁路(轨道交通)振动污染分析

通过对铁路周边环境振动的监测,由监测数据着手分析了不同断面的振动污染与噪声污染的特性差异。并提出通过优化振动敏感点监测布点能使振动污染监测更具有科学性、准确性。     

施工振动对邻近建筑的危害

本文分析了振动对邻近建筑物的危害机理,给出了几种振动源对周围建筑物的影响规律,并探讨了有关因素对振动危害的影响,及施工中应采取的相应减振措施。     

地铁列车运营引起的环境问题

指出了地铁振动产生的原因及其影响，分析了影响振动的主要参数及振动的规律，并提出了一些行之有效的减振隔振降噪措施，从而为在已有地铁设计新建筑物时或在已有建筑物条件下设计地铁提供一些有参考价值的资料，同时对地铁系统的防振减灾设计也有一定的帮助。     

环境振动主观评价规律初探

依据在我同五个城市进行的环境振动对居民影响的调查结果,本文分析了居民对环境振动的主观评价规律,表明烦恼率随振级的增高而升高,烦恼率随振级变化的整体趋势呈现出S形状。用u检验法、心理物理学原则及S曲线拐点法计算出居民烦恼阈限振级在70—76dB范围。本文的结果为制定我国城市区域环境振动标准提供了基本依据。     

空空导弹新研元器件振动试验条件探讨

空空导弹新研元器件是空空导弹重要组成部分,振动试验是考核新研元器环境适应性的一项重要环境试验,目前的问题是如何制定合理可行的新研元器件的振动试验条件。为了研究空空导弹新研元器件开展多个振动试验时是否存在过试验考核或者重复试验考核问题,对空空导弹新研元器件相关标准、规范及空空导弹要求的振动试验条件进行整理、归纳,对比分析了振动量级、振动时间,得出空空导弹新研元器件可以只按照有关标准、规范规定的振动试验条件考核其振动特性即可,可以不开展空空导弹要求的振动试验。     

地面爆炸振动及其环境影响评价

本文对金属复合板生产地面爆炸振动传播及地面爆炸振动对人体和建筑物的影响评价等进行了论述。     

Transitioning to sustainable production – part II: evaluation of sustainable machining technologies

This paper presents a case-study that highlights the importance of sustainable machining technologies in achieving sustainable development objectives. A technology evaluation was undertaken to understand the likely impacts of the use of technology on sustainability performance measures. The evaluation is more than an experimental method for supporting the design of technology and an instrument for supporting decision-making. It is also a tool for supporting technology policy and for encouraging its adoption and application in industry. More specifically, a sustainability evaluation of cryogenic and high pressure jet-assisted machining in comparison to conventional machining is examined. Sustainability performance measures refer to environmental impact, energy consumption, safety, personal health, waste management, and cost. The case-study refers to the machining of high-temperature Ni-alloy (Inconel 718). It is shown that tooling costs represent the major contribution to the overall production cost, which contradicts previous analyses, and that sustainable machining alternatives offer a cost-effective route to improving economic, environmental, and social performance in comparison to conventional machining.     

Modeling and interpretation of fiber orientation-based failure mechanisms in machining of carbon fiber-reinforced polymer composites

The development and implementation of a microstructure-based finite element model for the machining of carbon fiber-reinforced polymer composites is presented. A new approach to interfacial modeling is introduced where the material interface is modeled using continuum elements, allowing failure to take place in either tension or compression. The model is capable of describing the fiber failure mode occurring throughout the chip formation process. Characteristic fiber length in the chips, and machining forces for microstructures with fibers orientated at 0°, 45°, 90°, and 135° are examined. For model validation purposes, the model-based machining performance predictions are compared to the machining responses from a set of orthogonal machining experiments. A parametric study is presented that identifies a robust tool geometry, which minimizes the effects of fiber orientation and size on the machining forces.     

Abrasive jet machining by means of velocity shear instability in plasma

The material removal within different machining process can be performed in distinct modalities. One of the modality is based on the erosion phenomena. In this paper, theoretical model of abrasive jet machining based on erosion phenomenon is discussed. The material is removed from the surface due to erosion. In abrasive jet machining process, the output parameter is achieved by controlling various input parameters. This paper discusses the effects of various input parameters in abrasive jet machining (AJM) on the material removal rate (as the output parameter). The results presented in the paper are obtained from a theoretical study carried out with the help of mathematical model and computational technique. Theoretical investigation indicates that magnetic field, electric field and inhomogeneity in DC electric field have significant effect on metal removal by abrasive jet machining process.     

Transitioning to sustainable production – Part I: application on machining technologies

This two part paper presents general issues, methods and a case study for achieving production sustainability on a machining technology level. In order to tackle these issues, the paper promotes sustainable production via the alternative machining technologies, namely cryogenic and high pressure jet assisted machining that have a high potential to cut costs and improve competitiveness by reducing resource consumption and thus creating less waste. The general issues of sustainable technologies pointed out with a comparative case study life cycle assessment performed for alternative machining processes are covered in part I of the work, concluding that future of sustainable production is going to entail the use of alternative machining technologies to reduce consumption rates, environmental burdens, and health risks simultaneously, while increasing performances and profitability. As an upgrade to this part, overall cost evaluation is covered by a case study in part II of this work.     

Modulation-assisted high speed machining of compacted graphite iron (CGI)

The application of controlled, low-frequency modulation (～100 Hz) superimposed onto the cutting process in the feed-direction – modulation-assisted machining (MAM) – is shown to be quite effective in reducing the wear of cubic boron nitride (CBN) tools when machining compacted graphite iron (CGI) at high machining speeds (>500 m/min). The tool life is at least 20 times greater than in conventional machining. This significant reduction in wear is a consequence of the multiple effects realized by MAM, including periodic disruption of the tool–workpiece contact, formation of discrete chips, enhanced fluid action and lower cutting temperatures. The propensity for thermochemical wear of CBN, the principal wear mode at high speeds in CGI machining, is thus reduced. The tool wear in MAM is also found to be smaller at the higher cutting speeds (730 m/min) tested. The feed-direction MAM appears feasible for implementation in industrial machining applications involving high speeds.     

Effects of magnetic field and rotary tool on EDM performance

In this work, the effects of tool rotation and various intensities of external magnetic field on electrical discharge machining (EDM) performance have been studied. Experimental trials divided into three regimes of low energy regime, middle energy regime and high energy regime. The influences of process parameters were investigated on main outputs of material removal rate (MRR) and surface roughness (SR). In order to correlate the input parameters and output values two mathematical models were developed to predict the MRR and SR according to variations of discharge energy, magnetic field intensity and tool rotational speed. Results indicated that the applying a rotational magnetic field around the machining gap improves the MRR and SR. Combination of rotational magnetic field and rotary electrode increases the machining performance, in comparison of previous conditions. This is due to better flushing debris from machining gap. This work introduces a new method for improving the machining performance, in cost and time points of view.     

An experimental investigation into micro ball end-milling of silicon

Silicon is a representative operational material for semiconductor and micro-electronics. In certain MEMS applications, it is required to fabricate three dimensional channels and complex pattern on silicon substrate. Such features are typically fabricated by photolithography and chemical etching. These processes have low productivity and have certain other limitations. Therefore, a viable switch-over from non-traditional fabrication processes to traditional machining is highly desired for improved productivity in high-mix low-volume production. However, machining of silicon by traditional process is extremely difficult due to its high brittleness. Even very small forces produced during machining can cause brittle fracture on silicon surface resulting in deteriorated surface quality. The fundamental principle in machining of a brittle material such as silicon is to achieve material removal through plastic deformation rather than crack propagation. This paper presents the experimental results of ductile-mode machining of silicon by micro ball end-milling. The workpiece surface was inclined to the rotational axes of the cutter to improve the surface finish. It was established experimentally that 15-μm deep, fracture-free slots can be machined on silicon wafer by micro ball end-milling if the feed rate is below a certain threshold. The influence of several machining parameters on the roughness of machined-surface was also investigated. Cubic boron nitride (CBN) is presented as much economical alternative tool-material to single-crystal diamond for machining silicon in ductile-mode.     

Measurement of tool internal temperatures in the tool–chip contact region by embedded micro thin film thermocouples

Sensors capable of providing fast and reliable feedback signals for monitoring and control of existing and emerging machining processes are an important research topic, that has quickly gained academic and industrial interest in recent years. Generally, high-precision machining processes are very sensitive to variation in local machining conditions at the tool–workpiece interface and lack a thorough understanding of fundamental thermomechanical phenomena. Existing sensors to monitor the machining conditions are not suitable for robust in-process control as they are either destructively embedded and/or do not possess the necessary spatial and temporal resolution to monitor local tool internal temperatures during machining at the cutting tip/edge effectively. This paper presents a novel approach for assessing transient tool internal temperature fields in the close vicinity of less than 300 μm of the tool cutting edge. A revised array layout of 10 micro thin film micro thermocouples, fabricated using adapted semiconductor microfabrication methods, has been embedded into polycrystalline cubic boron nitride (PCBN) cutting inserts by means of a modified diffusion bonding technique. Scanning electron microscopy was used to examine material interactions at the bonding interface and to determine optimal bonding parameters. Sensor performance was statically and dynamically characterized. They show good linearity, sensitivity and very fast response time. Initial machining tests on aluminum alloys are described herein. The tests have been performed to demonstrate the functionality and reliability of tool embedded thin film sensors, and are part of a feasibility study with the ultimate goal of applying the instrumented insert in hard machining operations. The microsensor array was used for the acquisition of tool internal temperature profiles very close to the cutting tip. The influence of varying cutting parameters on transient tool internal temperature profiles was measured and discussed. With further study, the described instrumented cutting inserts could provide more valuable insight into the process physics and could improve various aspects of machining processes, e.g. reliability, tool life, and workpiece quality.     

Cryogenic Machining of Tantalum

A new approach for the machining of tantalum is presented. The new approach is a combination of traditional turning and cryogenically enhanced machining (CEM). In the tests, CEM was used to reduce the temperature at the cutting tool/workpiece interface, and thus reduce the temperature-dependent tool wear to prolong cutting tool life. The new method resulted in a reduction of surface roughness of the tantalum workpiece by 200% and a decrease of cutting forces by approximately 60% in experiments. Moreover, cutting tool life was extended up to 300% over that in the conventional machining.     

车装焊复合加工装备的服役可靠性评估

目的评估某型航天用车装焊复合加工装备在服役过程中的服役可靠性。方法首先分析装备常见的故障模式,统计装备在使用过程中的故障数据,由于装备故障数据样本量较少,所以提出基于贝叶斯理论的小样本车装焊复合加工装备可靠性评估方法,其中通过马尔科夫链蒙特卡罗(MCMC)法抽样解决贝叶斯理论中后验积分复杂的问题。结果确定了车装焊复合加工装备的寿命威布尔分布模型,并运用贝叶斯方法,计算出该车装焊复合加工装备的平均无故障工作时间(MTBF)。结论评估结果略低于设计要求,原因是目前该装备处于服役初期,服役初期故障数据较多。待进入稳定服役期时,故障率会有一定程度的降低后趋于稳定,MTBF会有一定幅度的增加,所以该车装焊复合加工装备MTBF基本满足设计要求。