Characterization of Waste Printed Circuit Boards Nonmetals and its Reutilization as Reinforcing Filler in Unsaturated Polyester Resin

Waste printed circuit boards (WPCB) nonmetals were firstly recycled as reinforcing filler in a kind of novel room temperature cured unsaturated polyester (UPE) composites. The compositions and characteristics of WPCB nonmetals were detailly analyzed by SEM, FTIR, TGA and Py-GCMS, and the effects of the content of WPCB nonmetals on the mechanical performance and thermal behaviors of UPE composites were also systematically studied. Results suggested that UPE composites incorporated with WPCB nonmetals at appropriate content showed superior tensile strength, flexural strength and heat distortion temperature than UPE matrix. Based on the analysis of thermal degradation kinetic, the thermal stability of UPE composites were significantly enhanced by the incorporation of WPCB nonmetals. The highlight of this work lies in the fact that high-valued utilization of WPCB nonmetals is realized in room temperature cured UPE matrix, which may not only achieve favorable economic and social benefits, but also open up new opportunities for the preparation of high performance plastic composites.     

Alkyd-amino resins based on waste PET for coating applications

Waste polyethylene terephthalate (PET) flakes were depolymerized by using propylene glycol (PG) in the presence of zinc acetate as catalyst. Glycolysis reaction products of waste PET obtained by using PET/glycol molar ratio 1/2. Two short oil alkyd resins of high acid values (30-40mgKOH/g) were prepared from phthalic anhydride (PA), glycerin (G), coconut oil fatty acids (COFA) and glycolyzed products of waste PET (PET-based alkyd resins) or glycols (PG) (reference alkyd resins). These alkyd resins were blended with 30%, 40%, and 50% of a commercial urea-formaldehyde, melamine-formaldehyde and urea-formaldehyde/melamine-formaldehyde mixture (1/1 weight ratio) and heated at 140 degrees C. The physical and chemical properties such as drying time, hardness, abrasion resistance, adhesion strength, water resistance, alkaline resistance, acid resistance, gelation time, and thermal oxidative degradation resistance (with thermogravimetric analysis, TGA) of these alkyd-amino resins were investigated. The properties of the waste PET-based resins were found to be compatible with the properties of the reference resins.     

Synthesis of unsaturated polyester resin from glycolysed postconsumer PET wastes

The purpose of this study was to explore ways to extend the chemical recycling of poly(ethylene terephthalate) (PET) as a valuable feedstock for chemical processes. First, PET wastes were depolymerised using a glycolysis method in the presence of sodium carbonate, which is considered to be a less environmentally damaging option for a catalyst. Good yields of the monomer bis(2-hydroxyethyl) terephthalate (BHET) were obtained (80 %). Second, to develop an economically viable recycling programme for the reclaimed BHET, the conversion of purified BHET into unsaturated polyester resins (UPR) was studied. The recovered monomer was thus polyesterified with maleic anhydride and subsequently mixed with styrene monomer to prepare UPRs. The resins were casted by a crosslinking reaction using methyl ethyl ketone peroxide and cobalt 2-ethylhexanoate as the initiator and catalyst, respectively. The polyesterification reaction was followed by gel permeation chromatography. The curing process was studied by differential scanning calorimetry and infrared spectroscopy. The cured resin was subjected to various characterisation methods in order to determine its chemical, physical and mechanical properties. Resins with suitable properties for commercial application were obtained.     

Effect of the Pretreatment with UV and Gamma Radiations on the Modification of Plywood Surface by Photocuring with Epoxy Acrylate

In order to further improve the physical properties of plywood surface that was pretreated with UV and Gamma radiation at different radiation intensities before photocuring. After pretreatment with radiation the plywood surface was coated with different prepared formulations containing epoxyacrylate (EA-1020) as an oligomer, difunctional monomers such as tripropylene glycol diacrylate (TPGDA), 2-hexadioldiacrylate (HDDA), Ethylene Glycol dimethacrylate (EGDMA) and trifunctional monomer trimethyl propen triacrylate (TMPTA) with photoinitiator Darocur 1664. Thin polymer films were prepared on glass plate with these formulated solutions and cured under UV radiation. Pendulum hardness (PH) and gel content of the film were studied for selecting the formulations as top coat and as base coat. The polished plywood surface was coated with selected formulation and cured under UV radiation. Various rheological properties of UV cured plywood surface such as pendulum hardness, scratch hardness, microgloss, adhesion strength, percentage chipped off area and abrasion resistance were studied.     

A New Unsaturated Poly(ester-urethane) Based on Terephthalic Acid Derived from Polyethylene Terephthalate (PET) of Waste Bottles

The new unsaturated poly(ester-urethane) was synthesized by the reaction of 4,4??-methylenediphenyldiisocyanate with 4,4??-di(2,3-butenhydroxyl) terephthalate in the ratio of 1:1. 4,4??-di(2,3-butenhydroxyl) terephthalate was first prepared by reacting 2?mol of cis-2-butene-1, 4-diol with 1?mol of terephthalic acid. The terephthalic acid used was derived from the recycling of PET bottles via subjection to saponification process. The synthesized compounds were characterized by CHN analysis, FT-IR, ¹H NMR and UV?CVis spectroscopy, with consistency of results showing the presence of the new unsaturated poly(ester-urethane) II. Thermal properties of the new polymer was verified by differential scanning calorimetry and thermogravimetric analysis, whereas the mechanical properties were characterized by tensile, elongation, hardness, adhesion and impact testing. The electrical conductivity and the electrical resistance of the compound were observed with increasing applied voltage.     

Influence of content and particle size of waste pet bottles on concrete behavior at different w/c ratios

The goal of this work was to study the mechanical behavior of concrete with recycled Polyethylene Therephtalate (PET), varying the water/cement ratio (0.50 and 0.60), PET content (10 and 20 vol%) and the particle size. Also, the influence of the thermal degradation of PET in the concrete was studied, when the blends were exposed to different temperatures (200, 400, 600 °C). Results indicate that PET-filled concrete, when volume proportion and particle size of PET increased, showed a decrease in compressive strength, splitting tensile strength, modulus of elasticity and ultrasonic pulse velocity; however, the water absorption increased. On the other hand, the flexural strength of concrete-PET when exposed to a heat source was strongly dependent on the temperature, water/cement ratio, as well as on the PET content and particle size. Moreover, the activation energy was affected by the temperature, PET particles location on the slabs and water/cement ratio.     

Effect of alkali catalyst on biodiesel production in South Korea from mixtures of fresh soybean oil and waste cooking oil

Biodiesel from waste cooking oil (WCO) and soybean oil (SO) mixture was produced by changing the alkali catalyst (NaOH) content and the WCO to SO ratio in the feedstock. All the prepared biodiesel samples satisfied the standard requirement in terms of free glycerol, density, and acid value. The minimum catalyst content and the highest WCO composition to get biodiesel from the WCO/SO mixture feedstock without ruining the biodiesel properties were 1.0 and 60 wt %, respectively. This conclusion implies that the waste cooking oil mixture, which contains 40 wt % fresh soybean oil, could be treated like the fresh soybean oil to produce biodiesel, and that this behavior would be helpful to reduce the biodiesel production cost when waste cooking oil used as feedstock. The unsaturated methyl esters such as linoleic, and oleic acid were dominant (almost 80 % w/w) in the fresh soybean oil. However the saturated methyl ester was increased due to the double bond breaking during the frying process. These results may deteriorate the biodiesel quality by changing the methyl ester composition.     

Blending of Epoxidised Palm Oil with Epoxy Resin: The Effect on Morphology, Thermal and Mechanical Properties

Epoxy resin prepared by the reaction of a diglycidyl ether of bisphenol A (DGEBA) and m-xylylenediamine (m-XDA) was modified with 10% wt of epoxidized palm oil (EPO). The EPO was first pre-polymerized with m-XDA at various temperatures and reaction times. The resulting product was then mixed with the epoxy resin at 40?°C and allowed to react at 120?°C for another 3?h. The fully reacted DGEBA/m-XDA/EPO blend was characterized by using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), thermal gravimetric analysis, tensile test, hardness indentation and dynamic mechanical analysis. The SEM study shows that different types of morphology, ranging from phase separated to miscible blends were obtained. A miscible blend was obtained when the m-XDA and EPO were reacted for more than 2?h. The results from DSC analysis show that the incorporation of EPO at 10% wt in the epoxy blend reduced the glass transition temperature (T _g). The lowered T _g and mechanical properties of the modified epoxy resins are caused by a reduction in crosslinking density and plasticizer effect.     

Comparison of Polylactic Acid/Kenaf and Polylactic Acid/Rise Husk Composites: The Influence of the Natural Fibers on the Mechanical, Thermal and Biodegradability Properties

This paper investigates and compares the performances of polylactic acid (PLA)/kenaf (PLA-K) and PLA/rice husk (PLA-RH) composites in terms of biodegradability, mechanical and thermal properties. Composites with natural fiber weight content of 20% with fiber sizes of less than 100 μm were produced for testing and characterization. A twin-screw extrusion was used to compound PLA and natural fibers, and extruded composites were injection molded to test samples. Flexural and Izod impact test, TGA, soil burial test and SEM were used to investigate properties. All results were compared to a pure PLA matrix sample. The flexural modulus of the PLA increased with the addition of natural fibers, while the flexural strength decreased. The highest impact strength (34 J m⁻¹), flexural modulus (4.5 GPa) and flexural strength (90 MPa) were obtained for the composite made of PLA/kenaf (PLA-K), which means kenaf natural fibers are potential to be used as an alternative filler to enhance mechanical properties. On the other hand PLA-RH composite exhibits lower mechanical properties. The impact strength of PLA has decreased when filled with natural fibers; this decrease is more pronounced in the PLA-RH composite. In terms of thermal stability it has been found that the addition of natural fibers decreased the thermal stability of virgin PLA and the decrement was more prominent in the PLA-RH composite. Biodegradability of the composites slightly increased and reached 1.2 and 0.8% for PLA-K and PLA-RH respectively for a period of 90 days. SEM micrographs showed poor interfacial between the polymer matrix and natural fibers.     

One-Pot Reaction of Waste PET to Flame Retardant Polyurethane Foam,via Deep Eutectic Solvents-Based Conversion Technology

Depolymerization of polyethylene terephthalate (PET) is a promising technology for producing recycled monomers. Using a deep eutectic solvent (DES)-based catalyst, the PET glycolysis process produces bis-(2-hydroxyethylene terephthalate) (BHET). This recycled monomer reacts with isocyanate and forms polyurethane foam (PUF). The DES-based one-pot reaction is advantageous because it is a low-energy process that requires relatively lower temperatures and reduced reaction times. In this study, choline chloride/urea, zinc chloride/urea, and zinc acetate/urea based DESs were adopted as DES catalysts for glycolysis. Subsequently, the conversion of PET, BHET yield, and OH values were evaluated. Both filtered and unfiltered reaction mixtures were used as polyols for PUF polymerization after characterization of the acid and hydroxyl values of the polyols, as well as the NCO (–N=C=O) value of isocyanate. In the case of unfiltered reaction mixtures, PUF was obtained via a one-pot reaction, which exhibited higher thermal stability than PUF made from the filtered polyols. This outcome indicated that oligomeric BHET containing many aromatic moieties in unfiltered polyols contributes to the thermal stability of PUF. This environmentally friendly and relatively simple process is an economical approach for upcycling waste PET.

     

Hybrid Composites from Waste Materials

Hybrid composites of thermoplastic biofiber reinforced with waste newspaper fiber (NF) and poplar wood flour (WF) were prepared. The weight ratio of the lignocellulosic materials to polymer was 30:70 (w:w). Polypropylene (PP) and maleic anhydride grafted polypropylene (MAPP) were also used as the polymer matrix and coupling agent, respectively. The mechanical properties, morphology and thermal properties were investigated. The obtained results showed that tensile and flexural modulus of the composites were significantly enhanced with addition of biofibers in both types (fiber and flour), as compared with pure PP. However, the increasing in WF content substantially reduced the tensile, flexural and impact modulus, but improved the thermal stability. This effect is explained by variations in fiber morphological properties and thermal degradation. Increasing fiber aspect ratio improved mechanical properties. The effect of fiber size on impact was minimal compared to the effects of fiber content. Scanning electron microscopy has shown that the composite, with coupling agent, promotes better fiber–matrix interaction. The largest improvement on the thermal stability of hybrid composites was achieved when WF was added more. In all cases, the degradation temperatures shifted to higher values after addition of MAPP. This work clearly showed that biofiber materials in both forms of fiber and flour could be effectively used as reinforcing elements in thermoplastic PP matrix.     

Thermal and Mechanical Properties of Polyurethane Rigid Foam Based on Epoxidized Soybean Oil

A soypolyol based on epoxidized soybean oil (ESO) was prepared in the presence of HBF₄ and diethanolamine (DEA) was used as ring opener. A series of polyurethane rigid foam were prepared by mixing polyol with TDI using an isocyanate index of 1.1. The polyol used in this paper were a mixture of soypolyol and a commercial PL-5601 polyester polyol and the mass fraction of PL-5601 was in the range of 0–60%. The thermal properties of the resins were characterized by DSC and TG. The results showed that these rigid foams possess high thermal stability. There were two glass transition temperature of each foam and Tg₁ was increasing with the increasing of OH value. The compression strength of the foam was also recorded, and the effect of mass ratio of soypolyol and PL-5601 polyester polyol on the compression strength was discussed.     

Effect of addition diatomite powder on mechanical strength,elevated temperature resistance and microstructural properties of industrial waste fly ash-based geopolymer

This study examines the use of fly ash, a thermal power plant waste, and the effect of diatomite, a fossil algae type, on waste-based geopolymers in the production of sustainable geopolymer binders. The effects of 1%, 2%, 3%, 4% and, 5% diatomite substitution on waste-based mortars were investigated. Mortars containing 10% and 12% Na⁺ by weight based on the binder material were cured at 75 °C for 48 h. The flexural and compressive strength, abrasion resistance, determination of ultrasonic pulse velocity, and resistance to high temperatures of geopolymer mortar samples were investigated. In addition, FESEM images, EDX and XRD analyses of geopolymer mortar samples were made, and their microstructures were examined. 2% diatomite substitution increased flexural and compressive strength. In parallel with this situation, it was concluded that the abrasion resistance and ultrasonic pulse velocity of the geopolymer mortar with 2% diatomite substituted increased. In addition, it has been shown in FESEM images that the microstructure has a denser morphology. All geopolymer mortars lost strength after the high temperatures of 300 °C, 600 °C and 900 °C. As a result, it was concluded that diatomite containing highly reactive silica can be used in geopolymer systems.

     

Improved preparation of recycled polymers in chemical recycling of fiber-reinforced plastics and molding of test product using recycled polymers

We examined an improved preparation method of recycled unsaturated polyester resin from recovered monomeric materials obtained from the depolymerization of fiber-reinforced plastics (FRPs). The formation of unsaturated polyester progressed smoothly in the presence of catalytic amounts of Ca(OAc)₂ and Ti(OBu)₄. The quality of the resin was estimated by the durometer hardness test. The strength test of FRP board prepared from recycled resin showed sufficient hardness for practical use (about 94% of the tensile strength of new resin). We examined the recycled resin by using it to mold successfully an actual test product.     

Development of Anticorrosive Poly(Ether-Urethane) Amide Coatings from Linseed Oil: A Sustainable Resource

Polyetheramide(PEtA) resin was synthesized by the condensation polymerization of N,N-bis(2-hydroxy ethyl) linseed oil fatty amide diol (HELA) with resorcinol. It was further treated with different percentage of toluylene 2-4-diisocyanate (TDI) to obtain the urethane modified polyetheramide resins (UPEtA). The structural elucidation of PEtA and urethane modified polyetheramide(UPEtA) were carried out by FT-IR, ¹H-NMR and ¹³C-NMR spectroscopic techniques. These analyses confirm the formation of PEtA and UPEtA. Physico-chemical and physico-mechanical analysis were performed by standard laboratory methods. The resin composition UPEtA-24 showed best physico-mechanical properties with scratch hardness 2.0 kg, impact resistance 150 lb/in. and good bending ability. The thermal stability and curing behavior of polymers were respectively studied by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Thermal analysis shows that these coatings can be used safely upto 190 °C. The coatings of UPEtA resins were prepared on mild steel strips. The anticorrosive behavior of UPEtA coatings were investigated in acid, alkali, water and xylene. All the coatings exhibit good chemical resistance performance in acid, alkali, saline and organic solvents, while the resin UPEtA-24 shows the best performance.     

Valorization of post-consumer waste plastic in cementitious concrete composites

The sheer amount of disposable bottles being produced nowadays makes it imperative to identify alternative procedures for recycling them since they are non-biodegradable. This paper describes an innovative use of consumed plastic bottle waste as sand-substitution aggregate within composite materials for building application. Particularly, bottles made of polyethylene terephthalate (PET) have been used as partial and complete substitutes for sand in concrete composites. Various volume fractions of sand varying from 2% to 100% were substituted by the same volume of granulated plastic, and various sizes of PET aggregates were used. The bulk density and mechanical characteristics of the composites produced were evaluated. To study the relationship between mechanical properties and composite microstructure, scanning electron microscopy technique was employed. The results presented show that substituting sand at a level below 50% by volume with granulated PET, whose upper granular limit equals 5mm, affects neither the compressive strength nor the flexural strength of composites. This study demonstrates that plastic bottles shredded into small PET particles may be used successfully as sand-substitution aggregates in cementitious concrete composites. These new composites would appear to offer an attractive low-cost material with consistent properties; moreover, they would help in resolving some of the solid waste problems created by plastics production and in saving energy.     

Environmentally Friendly Methodology for Preparation of Amino Acid Containing Polyamides

A short and green method for the preparation of optically active aromatic polyamides (PAs) using tetrabutylammonium bromide (TBAB) as a molten ionic liquid is reported. Polycondensation reactions of amino acid containing diacid (2S)-5-(4-methyl-2-phthalimidylpentanoylamino)isophthalic acid with various commercially available diisocyanates in molten TBAB as a green medium or in N-methylpyrrolidone as common organic solvent with or without dibutyltin dilaurate as a catalyst under microwave irradiation were carried out. Various PAs were obtained with high yields and moderate inherent viscosities in the rang of 0.30–0.57 dL/g. The obtained polymers were characterized by FT-IR, specific rotation measurements, and representative of them by ¹H NMR and elemental analysis techniques. Thermal properties of PAs were evaluated by thermogravimetric analysis and the results showed that the 10% weight loss temperature in a nitrogen atmosphere for four representative samples were more than 258 °C, which indicates that the resulting PAs have good thermal stability as well as excellent solubility.     

Determination of In Situ Esterification Parameters of Citric Acid-Glycerol Based Polymers for Wood Impregnation

The development of wood treatments is of increasing industrial importance. A novel technique for improving the properties of lodgepole pine and white pine through modification of the microstructure is described. The present investigation is devoted to the synthesis and determination of in situ parameters of citric acid and glycerol based polymers for wood impregnation. This solvent free approach is environmentally friendly and achieved through an esterification condensation reaction under acidic conditions. Crude glycerol and citric acid reactants were cross-linked via a curing process at 160?°C creating a polymer with only water as the byproduct. The ester bonds and crosslinking levels were controlled using different catalysts and citric acid contents and related to the reaction time and temperature. The nature of bonding within the polymers and at the wood cell walls was determined by FT-IR analysis. The thermal properties such as glass transition temperature (T_g) were studied using TGA/DSC and the effect of citric acid content and catalyst type determined. Dimensional stability of impregnated wood samples improved above 50% for each sample with HCl and p-TSA catalysts compared to control samples. FTIR spectra were studied to show the presence of the ester linkages of the polymer in situ at the wood cell walls. Bonding between the polymer and wood macromolecules were observed by scanning electron microscopy and interpreted as evidence of chemical bonds at the wood cells. When prepared using a catalyst, the polymer was intimately incorporated into wood structure significantly improving the substrate dimensional stability. Enhanced stability makes this approach of particular interest for exterior wood products especially as a green renewable option for the wood industry.     

Poly(Lactic Acid) Blended with Cellulolytic Enzyme Lignin: Mechanical and Thermal Properties and Morphology Evaluation

“Green”/bio-based blends of poly(lactic acid) (PLA) and cellulolytic enzyme lignin (CEL) were prepared by twin-screw extrusion blending. The mechanical and thermal properties and the morphology of the blends were investigated. It was found that the Young’s modulus of the PLA/CEL blends is significantly higher than that of the neat PLA and the Shore hardness is also somewhat improved. However, the tensile strength, the elongation at break, and the impact strength are slightly decreased. Thermogravimetric analysis (TGA) shows that the thermal stability of the PLA is not significantly affected by the incorporation of the CEL, even with 40 wt% CEL. The results of FT-IR and SEM reveal that the CEL and the PLA are miscible and there are efficient interactions at the interfaces between them. These findings show that the CEL is a kind of feasible filler for the PLA-based blends.     

Preparation and Characterization of Hydrogel Based on Poly(vinyl alcohol) Cross-Linked by Different Cross-Linkers Used to Dry Organic Solvents

Poly(vinyl alcohol) (PVA) hydrogels were chemically cross-linked with/without different cross-linkers such as glutaraldehyde and epichlorohydrin, in the presence of a catalyst, or activator (potassium hydroxide) to produce three types of hydrogels. The structures of PVA and the prepared gel types were determined by FTIR spectroscopy, the mechanical and thermal properties, of these hydrogels were examined. The effects of different pH values and temperatures on the swelling properties of the prepared gels were examined. From the obtained results, it was found that, the low concentration of the cross-linker produced hydrogel with moderate properties, but in absence of the cross-linker, the obtained hydrogel exhibited good properties and can be used as friendly environmentally moisture absorbents from the organic solvents. The insolubility and swelling properties of gels were tested in these solvents. The results indicated that these hydrogels can be used as moisture absorbents and solvent dryers.