Biofiltration of gasoline vapor by compost media

Gasoline vapor was treated using a compost biofilter operated in upflow mode over 4 months. The gas velocity was 6 m/h, yielding an empty bed retention time (EBRT) of 10 min. Benzene, toluene, ethylbenzene and xylene (BTEX) and total petroleum hydrocarbon (TPH) removal efficiencies remained fairly stable approximately 15 days after biofilter start-up. The average removal efficiencies of TPH and BTEX were 80 and 85%, respectively, during 4 months of stable operation. Biodegradation portions of the treated TPH and BTEX were 60 and 64%, respectively. When the influent concentration of TPH was less than 7800 mg TPH/m3, approximately 50% of TPH in the gas stream was removed in the lower half of the biofilter. When the influent concentration of BTEX was less than 720 mg BTEX/m3, over 75% of BTEX in the gas stream was removed in the lower half of the biofilter. Benzene removal efficiency was the lowest among BTEX. A pressure drop could not be detected over a 1-m bed height at a gas velocity of 6 m/h after approximately 4 months of operation. Results demonstrated that BTEX in gasoline vapor could be treated effectively using a compost biofilter.     

Biofiltration kinetics of a gaseous aldehyde mixture using a synthetic matrix

Although aldehydes contribute to ozone and particulate matter formation, there has been little research on the biofiltration of these volatile organic compounds (VOCs), especially as mixtures. Biofiltration degradation kinetics of an aldehyde mixture containing hexanal, 2-methylbutanal (2-MB), and 3-methylbutanal (3-MB) was investigated using a bench-scale, synthetic, media-based biofilter. The adsorption capacity of the synthetic media for a model VOC, 3-methylbutanal, was 10 times that of compost. Periodic residence time distribution analysis (over the course of 1 yr) via a tracer study (84-99% recovery), indicated plug flow without channeling in the synthetic media and lack of compaction in the reactor. Simple first-order and zero-order kinetic models both equally fit the experimental data, yet analysis of the measured rate constants versus fractional conversion suggested an overall first-order model was more appropriate. Kinetic analysis indicated that hexanal had a significantly higher reaction rate (k = 0.09 +/- 0.005 1/sec; 23 +/- 1.3 ppmv) compared with the branched aldehydes (k = 0.04 +/- 0.0036 1/sec; 31 +/- 1.6 ppmv for 2-MB and 0.03 +/- 0.0051 1/sec; 22 +/- 1.3 ppmv for 3-MB). After 3 months of operation, all three compounds reached 100% removal (50 sec residence time, 18-46 ppmv inlet). Media samples withdrawn from the biofilter and observed under scanning electron microscopy analysis indicated microbial growth, suggesting removal of the aldehydes could be attributed to biodegradation.     

Backfitting Electrostatic Precipitators: Gas Velocity and Reliability Considerations

Abstract

The kinetic behavior of the toluene biofiltration process was investigated in this research. Toluene was used as a model compound for less water-soluble gas pollutants. The limiting factor in the overall toluene biofiltration process was determined by analyzing the effectiveness factor of the biofilm along the biofilter. Experiments were conducted in three laboratory-scale biofilters packed with mixtures of chaff/compost, D.E. (diatomaceous earth)/compost and GAC (granular activated carbon)/compost, respectively. A mathematical model previously proposed was verified in this study as being applicable to these biofilters packed with different filter materials. Both the experimental and theoretical results confirmed that the biodegradation rate along the biofilter followed the zero order, fractional order to first order kinetics as toluene concentration decreased. Moreover, at higher toluene concentration, biodegradation rate and mass flux of toluene were lower near the bottom of the biofilter due to substrate inhibition. Analysis of the effectiveness factor indicated that biofiltration of a less soluble compound such as toluene should not be operated at high gas flow rates (low gas residence times) due to the mass transfer limitation of such a system. At an approximate constant inlet toluene concentration of 0.9 g/m³, the toluene removal efficiency in these three biofilters would drop below 90% when the gas residence time decreased to 2.5, 2.5, and 2.0 min, respectively.     

Biofiltration Kinetics of a Gaseous Aldehyde Mixture Using a Synthetic Matrix

Abstract

Although aldehydes contribute to ozone and particulate matter formation, there has been little research on the biofiltration of these volatile organic compounds (VOCs), especially as mixtures. Biofiltration degradation kinetics of an aldehyde mixture containing hexanal, 2-methylbutanal (2-MB), and 3-methylbutanal (3-MB) was investigated using a bench-scale, synthetic, media-based biofilter. The adsorption capacity of the synthetic media for a model VOC, 3-methylbutanal, was 10 times that of compost. Periodic residence time distribution analysis (over the course of 1 yr) via a tracer study (84–99% recovery), indicated plug flow without channeling in the synthetic media and lack of compaction in the reactor. Simple first-order and zero-order kinetic models both equally fit the experimental data, yet analysis of the measured rate constants versus fractional conversion suggested an overall first-order model was more appropriate. Kinetic analysis indicated that hexanal had a significantly higher reaction rate (k = 0.09 ± 0.005 1/sec; 23 ± 1.3 ppmv) compared with the branched aldehydes (k = 0.04 ± 0.0036 1/sec; 31 ± 1.6 ppmv for 2-MB and 0.03 ± 0.0051 1/sec; 22 ± 1.3 ppmv for 3-MB). After 3 months of operation, all three compounds reached 100% removal (50 sec residence time, 18–46 ppmv inlet). Media samples withdrawn from the biofilter and observed under scanning electron microscopy analysis indicated microbial growth, suggesting removal of the aldehydes could be attributed to biodegradation.     

Microbial degradation of livestock-generated ammonia using biofilters at typical ambient temperatures

The purpose of this research was to neutralize livestock-generated ammonia by using biofilters packed with inexpensive inorganic and organic packing material combined with multicultural microbial load at typical ambient temperatures. Peat and inorganic supporting materials were used as biofiltration matrix packed in a perfusion column through which gas was transfused. Results show the ammonia removal significantly fell in between 99 and 100% when ammonia concentration of 200 ppmv was used at different gas flow rates ranged from 0.030 to 0.060 m3 h(-1) at a fluctuating room temperature of 27.5 +/- 4.5 C (Mean +/- SD). Under these conditions, the emission concentration of ammonia that is liberated after biofiltration is less than 1 ppmv (0.707 mg m(-3)) over the period of our study, suggesting the usage of low-cost biofiltration systems for long-term function is effective at wider ranges of temperature fluctuations. The maximum (100%) ammonia removal efficiency was obtained in this biofilter was having an elimination capacity of 2.217 g m(-3) h(-1). This biofilter had high nitrification efficiencies and hence controlled ammonia levels with the reduced backpressure. The response of this biofilter to shut down and start up operation showed that the biofilm has a superior stability.     

Removal of propylene and butylene as individual compounds with compost and wood chip biofilters

Propylene and butylene are highly reactive volatile organic compounds (HRVOCs) in terms of ground-level ozone formation. This study examined the effectiveness of biofiltration in removing propylene and butylene as separate compounds. Specific objectives were (1) to measure maximum removal efficiencies for propylene and butylene and the corresponding microbial acclimation times, which will be useful in the design of future biofilters for removal of these compounds; (2) to compare removal efficiencies of propylene and butylene for different ratios of compost/hard wood-chip media; and (3) to identify the microorganisms responsible for propylene and butylene degradation. Two laboratory-scale polyvinyl chloride biofilter columns were filled with 28 in. of biofilter media (compost/wood-chip mixtures of 80:20 and 50:50 ratios). Close to 100% removal efficiency was obtained for propylene for inlet concentrations ranging from 2.9 x 10(4) to 6.3 x 10(4) parts per million (ppm) (232-602 g/m3-hr) and for butylene for inlet concentrations ranging from 91 to 643 ppm (1.7-13.6 g/m3-hr). The microbial acclimation period to attain 100% removal efficiency was 12-13 weeks for both compounds. The lack of similar microbial species in the fresh and used media likely accounts for the long acclimation time required. Both ratios of compost/wood chips (80:20 and 50:50) gave similar results. During the testing, media pH increased slightly from 7.1 to 7.5-7.7. None of the species in the used media that treated butylene were the same as those in the used media that treated propylene, indicating that different microbes are adept at degrading the two compounds.     

Carbonyl Sulfide Removal with Compost and Wood Chip Biofilters,and in the Presence of Hydrogen Sulfide

Abstract

Carbonyl sulfide (COS) is an odor-causing compound and hazardous air pollutant emitted frequently from wastewater treatment facilities and chemical and primary metals industries. This study examined the effectiveness of biofiltration in removing COS. Specific objectives were to compare COS removal efficiency for various biofilter media; to determine whether hydrogen sulfide (H₂S), which is frequently produced along with COS under anaerobic conditions, adversely impacts COS removal; and to determine the maximum elimination capacity of COS for use in biofilter design. Three laboratory-scale polyvinyl chlo-ride biofilter columns were filled with up to 28 in. of biofilter media (aged compost, fresh compost, wood chips, or a compost/wood chip mixture). Inlet COS ranged from 5 to 46 parts per million (ppm) (0.10–9.0 g/m³fihr). Compost and the compost/wood chip mixture produced higher COS removal efficiencies than wood chips alone. The compost and compost/wood chip mixture had a shorter stabilization times compared with wood chips alone. Fresh versus aged compost did not impact COS removal efficiency. The presence of H₂S did not adversely impact COS removal for the concentration ratios tested. The maximum elimination capacity is at least 9 g/m³·hr for COS with compost media.     

Biofiltration Control of Hydrogen Sulfide 2. Kinetics,Biofilter Performance,and Maintenance

The kinetics of H₂S oxidation in a biofilter were evaluated and the reaction rates determined to be first-order at low concentrations (<200 ppm), zero-order at high concentrations (>400 ppm), and fractional-order in the intermediate concentration range for H₂S in the inlet waste gas. The overall performance of the biofilter system and changes in compost properties were investigated for 200 days of operation. The compost biofiiter showed good buffering capacities to variations in gas flow rate and pollutant (H₂S) loading impacts. Hydrogen sulfide removal efficiencies exceeding 99.9% were consistently observed. System acidification and sulfate accumulation were identified as inhibitors of required biological activity. Routine washing of the compost effectively mitigated these deficiencies. System upset was determined to be caused by compost dry-out or system overloading. Methods were developed to provide for recovery of contaminated filter material.     

Bench-scale biofilter for removing ammonia from poultry house exhaust

A bench-scale biofilter was evaluated for removing ammonia (NH3) from poultry house exhaust. The biofilter system was equipped with a compost filter to remove NH3 and calcium oxide (CaO) filter to remove carbon dioxide (CO2). Removal of NH3 and CO2 from poultry house exhaust could allow treated air with residual heat to be recirculated back into the poultry house to conserve energy during winter months. Apart from its use as a plant nutrient, NH3 removal from poultry house exhaust could lessen the adverse environmental impacts of NH3 emissions. Ammonia and CO2 were measured daily with gas detector tubes while temperatures in the poultry pen and compost filter were monitored to evaluate the thermal impact of the biofilter on treated air. During the first 37 days of the 54-day study, exhaust air from 33 birds housed in a pen was treated in the biofilter; for the final 17 days, NH3-laden exhaust, obtained by applying urea to the empty pen was treated in the biofilter. The biofilter system provided near-complete attenuation of a maximum short-term NH3 concentration of 73 ppm. During the last 17 days, with a mean influent NH3 concentration of 26 ppm, the biofilter provided 97% attenuation. The CaO filter was effective in attenuating CO2. Compared with a biofilter sized only for NH3 removal, an oversized biofilter would be required to provide supplemental heat to the treated air through exothermic biochemical reactions in the compost. The biofilter could conserve energy in poultry production and capture NH3 for use as plant nutrient. Based on this study, a house for 27,000 broilers would require a compost filter with a volume of approximately 34 m3.     

Removal of ammonia by biofilters: a study with flow-modified system and kinetics

The characteristics of ammonia removal by two types of biofilter (a standard biofilter with vertical gas flow and a modified biofilter with horizontal gas flow) were investigated. A mixture of organic materials such as compost, bark, and peat was used as the biofilter media based on the small-scale column test for media selection. Complete removal capacity, defined as the maximum inlet load of ammonia that was completely removed, was obtained. The modified biofilter showed complete removal up to 1.0 g N/kg dry material/day. However, the removal capacity of the standard biofilter started to deviate from complete removal around 0.4 g N/kg dry material/day, indicating that the modified biofilter system has higher removal efficiency than the standard upflow one. In kinetic analysis of the biological removal of ammonia in each biofilter system, the maximum removal rate, Vm, was 0.93 g N/kg dry material/day and the saturation constant, Ks, was 32.55 ppm in the standard biofilter. On the other hand, the values of Vm and Ks were 1.66 g N/kg dry material/day and 74.25 ppm, respectively, in the modified biofilter system.     

Kinetic evaluation of H2S and NH3 biofiltration for two media used for wastewater lift station emissions

In this study, biofiltration using a natural wood chip medium and a commercial biofiltration medium was evaluated for the removal of moderate concentrations of hydrogen sulfide (H2S) (up to 100 parts per million by volume [ppmv]) in the presence of significant concentrations of ammonia (NH3). These levels were chosen as representative of wastewater lift station emissions in the Brownsville, TX, area. NH3-removing portions of the biofilms may compete with H2S-removing portions and inhibit H2S removal. H2S process removal efficiencies for the commercial and natural media ranged from 90 to 96% depending on inlet loading and media type and bed height. Kinetic analysis of the H2S removal process followed apparent first-order reaction behavior. The average first-order reaction rates were 0.03 sec(-1) for the commercial medium and 0.09 sec(-1) for the natural medium. Pressure drops across the columns ranged from 0.41 in. H2O/ft for the commercial medium to 1.41 in. H2O/ft for the natural medium. NH3 gas levels of up to 80 ppmv did not affect the H2S removal process efficiency, and calculated kinetic rate constants for H2S removal remained almost the same. The NH3 gas also was removed simultaneously with the H2S up to 98% removal efficiency by the commercial medium.     

A hybrid biological process of indoor air treatment for toluene removal

Bioprocesses, such as biofiltration, are commonly used to treat industrial effluents containing volatile organic compounds (VOCs) at low concentrations. Nevertheless, the use of biofiltration for indoor air pollution (IAP) treatment requires adjustments depending on specific indoor environments. Therefore, this study focuses on the convenience of a hybrid biological process for IAP treatment. A biofiltration reactor using a green waste compost was combined with an adsorption column filled with activated carbon (AC). This system treated a toluene-micropolluted effluent (concentration between 17 and 52 µg/m³), exhibiting concentration peaks close to 733 µg/m³ for a few hours per day. High removal efficiency was obtained despite changes in toluene inlet load (from 4.2 × 10^?3 to 0.20 g/m³/hr), which proves the hybrid system’s effectiveness. In fact, during unexpected concentration changes, the efficiency of the biofilter is greatly decreased, but the adsorption column maintains the high efficiency of the entire process (removal efficiency [RE] close to 100%). Moreover, the adsorption column after biofiltration is able to deal with the problem of the emission of particles and/or microorganisms from the biofilter.

ImplicationsIndoor air pollution is nowadays recognized as a major environmental and health issue. This original study investigates the performance of a hybrid biological process combining a biofilter and an adsorption column for removal of indoor VOCs, specifically toluene.     

Long-term operation of biofilters for biological removal of ammonia

Biological removal of ammonia was investigated using two types of packing materials, compost and sludge in laboratory-scale biofilters (8l reactor volume). The aim of this study is to investigate the potential of unit systems packed with these supports in terms of ammonia emissions treatment. Experimental tests and measurements included analysis of removal efficiency, metabolic products, and results of long-term operation. The inlet concentration of ammonia applied was 20-200 mg m-3. The ammonia loading rates of 24.9-566 g NH3 m-3 d-1 to compost biofilter (BF3) and 24.9-472 g NH3 m-3 d-1 to sludge biofilter (BF4) were applied for 210 days, respectively. Removal efficiencies of the compost and sludge biofilters were in the range of 97-99% and 95-99%, respectively when the inlet concentration of ammonia was below 110 mg m-3, and the maximum elimination capacities were 288 and 243 g NH3m-3d-1, respectively. However, removal efficiency and elimination capacity of both biofilters significantly decreased as the inlet concentration increased to above 110 mg m-3. By using kinetic analysis, the maximum removal rate of ammonia, Vm, and the saturation constant, Ks, were determined for both packing materials and the value of Vm for compost was found to be larger. Periodic analysis of the biofilter packing materials showed the accumulation of the nitrification product NO3- in the operation. During the experiment, the pressure drops measured were very low. The use of both packing materials requires neither nutritive aqueous solution nor buffer solution.     

Removal of low concentrations of carbon tetrachloride in compost-based biofilters operated under methanogenic conditions.

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (> 500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Removal of Low Concentrations of Carbon Tetrachloride in Compost-Based Biofilters Operated under Methanogenic Conditions

ABSTRACT

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (>500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Degradation Kinetics of Biofilter Media Treating Reduced Sulfur Odors and VOCs

ABSTRACT

A lab-scale study was conducted to determine the rate and extent of decomposition of three biofilter media materials—compost, hog fuel, and a mixture of the two in 1:1 ratio—used in biofiltration applied to removal of reduced sulfur odorous compounds from pulp mill air emissions. The rate of carbon mineralization, as a measure of biofilter media degradation, was determined by monitoring respiratory CO₂ evolution and measuring the changes in carbon and nitrogen fractions of the biofilter materials over a period of 127 days. Both ambient air and air containing reduced sulfur (RS) compounds were used, and the results were compared. After 127 days of incubation with ambient air, about 17% of the media carbon was evolved as CO₂ from compost as compared to 6 and 12% from hog fuel and the mixture, respectively. The decomposition showed sequential breakdown of carbon moieties, and three distinct stages were observed for each of the biofilter media. First-order rate kinetics were used to describe the decomposition stages. Decomposition rates in the initial stages were at least twice those of the following stages. Carbon mineralization showed close dependence on the C/N ratio of the biofilter material. Media decomposition was enhanced in the presence of RS gases as a result of increased bioactivity by sulfur-oxidizing bacteria and other microorganisms, thus reducing the media half-life by more than 50%. At higher concentrations of RS gases, the CO₂ evolution rates were proportionally lower than those at the low concentrations because of the limited acid buffering capacity of the biofilter materials.     

Effects of nitrogen and oxygen on biofilter performance

Three laboratory-scale biofilters packed with inert material were used to study the nitrogen and oxygen requirements for biofiltration of methanol. Mixtures of methanol with inorganic nitrogen (NH3 or NO3) at nitrogen-to-carbon (N:C) ratios ranging from 0.015 to 0.4 were employed to reveal nitrogen effects on biofiltration. In the oxygen study, mixtures of air and oxygen at different oxygen contents were used. At low nitrogen levels, the removal rate increased with increasing N:C ratio for both NH3 and NO3. However, at high concentrations, NH3 had an inhibitory effect on biodegradation while the removal rate reached a plateau at high NO3 concentrations. Biofiltration with 63% oxygen in the inlet gas stream increased the maximum removal rate from 120 to 145 g/m3/hr after 3 days in comparison with biofiltration with air. However, a further increase in oxygen content up to 80% did not lead to a further improvement in biofilter performance, suggesting that both oxygen and biofilm thickness can be the relevant factors limiting biofilter performance and creating the plateau in removal rates at high loadings.     

Characteristics of styrene degradation by Rhodococcus pyridinovorans isolated from a biofilter

A novel strain (PYJ-1) of Rhodococcus pyridinovorans that was isolated from a biofilter was able to degrade styrene at a maximum rate of 0.16 mg (mg protein)(-1) h(-1) in batch culture at 97 mg l(-1) of initial styrene gas concentration. The optimum pH and temperature for styrene degradation were 7 and 32 degrees C, respectively. The degradation kinetic constants were obtained using substrate inhibition kinetics. In a perlite-packed biofilter the maximum styrene removal rate by the strain was 279 gm(-3)h(-1). Styrene removal in the biofilter was more sensitive to the temperature than in the batch culture.     

Fungal biofilters for toluene biofiltration: evaluation of the performance with four packing materials under different operating conditions

Packing materials play a key role in the performance of bioreactors for waste gas treatment and particularly in biofilter applications. In this work, the performance of four differently packed biofilters operated in parallel for the treatment of relatively high inlet concentration of toluene was studied. The reactors were compared for determining the suitability of coconut fiber, digested sludge compost from a waste water treatment plant, peat and pine leaves as packing materials for biofiltration of toluene. A deep characterisation of materials was carried out. Biological activity and packing capabilities related to toluene removal were determined throughout 240 days of operation under different conditions of nutrients addition and watering regime. Also, biofilters recovering after a short shutdown was investigated. Nutrient addition resulted in improved removal efficiencies (RE) and elimination capacities (EC) of biofilters reaching maximum ECs between 75 and 95 g m(-3)h(-1) of toluene. In the first 80 days, the pH decreased progressively within the reactors, causing a population change from bacteria to fungi, which were the predominant decontaminant microorganisms thereafter. All reactors were found to recover the RE rapidly after a 5 days shutdown and, in a maximum of 7 days, all reactors had been completely recuperated. These results point out that fungal biofilters are a suitable choice to treat high loads of toluene. In general, coconut fiber and compost biofilters exhibited a better performance in terms of elimination capacity and long-term stability.     

Characterization of compost biofiltration media.

The effect of compost quality on performance of biofiltration media was investigated. Three types of compost media were characterized in terms of their key properties, including pH, total organic carbon (TOC) and nitrogen, moisture content, oxygen uptake rates and heterotrophic and fungal plate counts. Laboratory-scale biofilter columns were each filled with a different compost medium mixed with buffer and a bulking agent. The columns were operated with a volatile organic compound (VOC) mixture consisting of ethyl alcohol, butyraldehyde, ethyl acetate, and 1,1-diethoxybutane and subjected to various operating conditions. After 13 months, the columns were sampled and post-characterization of the media was performed. A mixture of biosolids/horse manure compost, which had a high initial microbial activity, had the shortest acclimation period. Best overall performance, however, was observed with yard waste compost, which was the most stable medium. Media hydrophobicity was a key factor in long-term performance. Significant changes in compost structure, moisture content, pH, volatile solids, oxygen uptake rates, and microbial population densities were observed over the course of the study. Analyses of organic nitrogen content showed that significant amounts of nitrogen were not depleted from the media.