Sisal/Carbon Fibre Reinforced Hybrid Composites: Tensile, Flexural and Chemical Resistance Properties

The variation of mechanical properties such as tensile and flexural properties of randomly oriented unsaturated polyester based sisal/carbon fibre reinforced hybrid composites with different fibre weight ratios have been studied. The chemical resistance test of these hybrid composites to various solvents, acids and alkalies were studied. The effect of NaOH treatment of sisal fibres on the tensile, flexural and chemical resistance properties of these sisal/carbon hybrid composites has also been studied. The hybrid composites showed an increase in tensile and flexural properties with increase in the carbon fibre loading. The tensile properties and flexural properties of these hybrid composites have been found to be higher than that of the matrix. Significant improvement in tensile properties and flexural properties of the sisal/carbon hybrid composites has been observed by alkali treatment. The chemical resistance test results showed that these untreated and alkali treated hybrid composites are résistance to all chemicals except carbon tetra chloride. Hand lay-up technique was used for making the composites and tests are carried out by using ASTM methods.     

The Effect of Silane Treated Fibre Loading on Mechanical Properties of Pineapple Leaf/Kenaf Fibre Filler Phenolic Composites

The aim of the present study is to investigate mechanical and morphological properties of pineapple leaf fibres (PALF) reinforced phenolic composites and its comparison with kenaf fibre (KF)/phenolic composites. Mechanical properties (tensile, flexural and impact) of untreated and treated PALF phenolic composites at different fibre loading were investigated. Tensile, flexural and impact properties of PALF and kenaf/phenolic composites were analyzed as per ASTM standard. Morphological analysis of tensile fracture samples of composites was carried out by scanning electron microscopy. Obtained results indicated that treated PALF/phenolic composites at 50% PALF loading exhibited better tensile, flexural and impact properties as compared to other untreated PALF/phenolic composites. Treated kenaf/phenolic composites at 50% fibre loading showed better tensile, flexural and impact properties than untreated kenaf/phenolic composite. It is concluded that treated 50% fibre loading kenaf and PALF/phenolic composites showed better mechanical properties than untreated kenaf and PALF/phenolic composites due to good fibre/matrix interfacial bonding. Results obtained in this study will be used for the further study on hybridization of PALF and KF based phenolic composites.     

Soda-Treated Sisal/Polypropylene Composites

Treated sisal fibers were used as reinforcement of polypropylene (PP) composites, with maleic anhydride-grafted PP (MAPP) as coupling agent. The composites were made by melting processing of PP with the fiber in a heated roller followed by multiple extrusions in a single-screw extruder. Injection molded specimens were produced for the characterization of the material. In order to improve the adhesion between fiber and matrix and to eliminate odorous substances, sisal fibers were treated with boiling water and with NaOH solutions at 3 and 10 wt.%. The mechanical properties of the composites were assessed by tensile, bend and impact tests. Additionally, the morphology of the composites and the adhesion at he fiber–matrix interface were analyzed by SEM. The fiber treatment led to very light and odorless materials, with yields of 95, 74 and 62 wt.% for treatments with hot water, 3 and 10 wt.% soda solution respectively. Fiber treatment caused an appreciable change in fiber characteristics, yet the mechanical properties under tensile and flexural tests were not influenced by that treatment. Only the impact strength increased in the composites with alkali-treated sisal fibers.     

Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

PLA Based Biopolymer Reinforced with Natural Fibre: A Review

In recent years renewed interest on the development of biopolymers, based on constituents obtained from natural resources is gaining much attention. Natural fibres such as kenaf, hemp, flax, jute, bamboo, elephant grass and sisal based polymer with thermoplastic and thermoset matrices offer reductions in weight, cost and carbon dioxide emission, less reliance on foreign oil resources and recyclability. Reinforced biopolymer with natural fibres is the future of “green composites” addressing many sustainability issues. Among the available biopolymer, PLA (polylactide) is the only natural resource polymer produced at a large scale of over 140,000 tonnes per year. Natural fibre reinforced PLA based biocomposites are widely investigated by the polymer scientists in the last decade to compete with non renewable petroleum based products. The type of fibre used plays an important role in fibre/matrix adhesion and thereby affects the mechanical performance of the biocomposites. The aim of this review is to investigate the effects of processing methods, fibre length, fibre orientation, fibre-volume fraction, and fibre-surface treatment on the fibre/matrix adhesion and mechanical properties of natural-fibre-reinforced PLA composites. Although much work has been performed to engineer the design of such superior biocomposites, the information is scattered in nature. A comprehensive review on the major technical considerations undertaken to prepare such biocomposites over the last decade is investigated to address the feasibility of wide scale industrial acceptance to such biocomposites. A brief review on the available natural fibres and biopolymer is also given for a comparative study.     

Influence of Hygrothermal Ageing on the Physico-Mechanical Properties of Alkali Treated Industrial Hemp Fibre Reinforced Polylactic Acid Composites

30 wt% aligned untreated long hemp fibre/polylactic acid (AUL) and aligned alkali treated long hemp fibre/polylactic acid (AAL) composites were produced by film stacking and subjected to hygrothermal ageing environment along with neat polylactic acid (PLA). Hygrothermal ageing was carried out by immersing samples in distilled water at 25 and 50 °C over a period of 3 months. It was found that both neat PLA and composites followed Fickian diffusion. Higher temperature generally increased the Diffusion coefficient, D of neat PLA and composites, as well as shortening the saturation time. Neat PLA had the lowest D value followed by AAL composites and then AUL composites. After hygrothermal ageing, tensile and flexural strength, Young’s and flexural modulus and K _Ic were found to decrease and impact strength was found to increase for both AUL and AAL composites. AUL composites had greater overall reduction in mechanical properties than that for AAL composites after hygrothermal ageing. Crystallinity contents of the hygrothermal aged composites support the results of the deterioration of mechanical properties upon exposure to hygrothermal ageing environment.     

Cure,Mechanical and Swelling Properties of Biocomposites from Chicken Feather Fibre and Acrylonitrile Butadiene Rubber

Biocomposites of acrylonitrile butadiene rubber (NBR) reinforced with chicken feather fibre (CF) were prepared using dicumyl peroxide (DCP) as vulcanizing agent. Composites with three series of chicken feather fibres were studied i.e., raw (RCF), sterilized (SCF) and alkali treated (ACF). The cure characteristics of composites were studied. The mechanical properties of NBR were found to be improved by the incorporation of chicken feather fibre in all forms. Surface modification of the fibre was done by alkaline treatment to improve the interfacial adhesion and it characterised by FTIR. Better properties are shown by the composites with ACF. The swelling behaviour of the composites in N,N-dimethylformamide, acetonitrile, dimethyl sulfoxide and water were analyzed for the swelling coefficient values. The biodegradable characteristics of CF reinforced NBR composites were studied by soil burial test which indicated that it is an eco-friendly and acceptable material. Scanning electron microscopy studies support the results of mechanical properties. The outcome obtained from this study is believed to assist the development of environmentally–friendly composites especially for specific product applications like oil seals, hoses and automobile bushes etc.     

Tensile,Thermal and Physical Properties of Washightonia Trunk Fibres/Pineapple Fibre Biophenolic Hybrid Composites

Journal of Polymers and the Environment - In this work, hybrid composites reinforced with Washightonia trunk fibres (GW)/Pineapple fibre (PALF) in bio-phenolic matrix were fabricated with...     

End-Of-Life Textiles as Reinforcements in Biocomposites

A number of attempts have been made to recycle cotton/polyester blend woven fabrics after use; however, most of these fabrics are disposed of in landfills. Major part of these blend fabrics are not recycled due to complexity of the fibre arrangement and cannot be separated economically. This study shows that these discarded woven fabrics could be directly used as reinforcements in composites without fibre separation. Uniform alignment in the woven fabric provided consistent properties to the composites. The fabrics were reinforced by soybean-based-bioresins to produce biocomposites. The composites were analysed for mechanical, thermal, viscoelastic and morphological properties. Porosity and wettability of the composites were also evaluated. Results demonstrate that the tensile strength and modulus of over 100 and 10 MPa, respectively, can be obtained without any fibre treatment. Furthermore, impact strength over 70 kJ/m² was obtained without any chemical treatment on fibres. The porosity of the composites produced was less than 9 vol%. Additionally, the fabrics were treated with alkali in order to improve the fibre–matrix interface and the composite properties were studied. From the economical perspective, these composites can be produced at a low cost as the major component is available for free or low cost.     

Processing Stability and Biodegradation of Polylactic Acid (PLA) Composites Reinforced with Cotton Linters or Maple Hardwood Fibres

Polylactic acid (PLA) composites comprising up to 25 wt% cotton linter (CL) or up to 50 % maple wood fibre (WF) were prepared by compounding and injection moulding. A reduction of crystallinity in the PLA matrix was observed as a result of the thermal processing method. These PLACL and PLAWF composites provided excellent improvements in both stiffness (with increases in tensile and flexural modulus) and toughness (increases in notched impact strength) properties over the neat PLA resin, while the tensile and flexural strengths of the composites were generally unchanged, while the strain at break values were reduced in comparison to the neat PLA. DMA results indicated incorporating these fibres caused the mechanical loss factor (tan δ) to decrease, suggesting better damping capabilities were achieved with the composites. SEM analysis of the impact fractured surfaces of the PLACL composites showed debonding-cavitation at the matrix-fibre interface while the PLAWF composites showed good wetting along its matrix-fibre interface. The composting of these composites up to 90 days showed that the degradation onset time was increased when increasing the fibre loadings, but the maximum degree of degradation and the maximum daily rates of degradation were decreased compared to neat PLA. On a weight basis of fibre loading, the PLACL composites had a quicker onset of biodegradation, a higher maximum daily rate of biodegradation and, overall, a higher degree of biodegradation at 90 days than the PLAWF composites, possibly due to the quicker thermal hydrolysis observed in the PLA matrix of the PLACL composites during processing and composting.     

Effects of Filler Content and Compatibilizing Agents on Mechanical Behavior of the Particle-Reinforced Composites

The study was carried out to investigate the effects of filler content and two different compatibilizing agents (Eastman G-3003 and G-3216) on the mechanical properties of polypropylene reinforced with corn stalk and wood flour. In the sample preparation, three levels of filler loading (30, 40 and 50 wt%) and one level of compatibilizing agent content (2.5 wt%) were used. For overall trend, with addition of both grades of the compatibilizing agents, tensile and flexural properties of the composites significantly improved, as compared with the pure PP. Tensile and flexural properties reach a maximum at 40 wt% filler content and gradually decrease with a further increase in wood particle content. The composites treated with G-3003 gave better results in comparison with G-3216. This could be caused by the high melt viscosity of G-3003. In general, corn stalk flour filled composites showed superior mechanical properties.     

Effect of Hydrothermal Aging on Injection Molded Short Jute Fiber Reinforced Poly(Lactic Acid) (PLA) Composites

This work focused on the durability of short jute fiber reinforced poly(lactic acid) (PLA) composites in distilled water at different temperatures (23, 37.8 and 60 °C). Morphological, thermal and mechanical properties (tensile, flexural, and impact) of jute/PLA composites were investigated before and after aging. Different from traditional synthetic fiber reinforced polymer composites, the stability of jute/PLA composites in water was significantly influenced by hydrothermal temperature. The mechanical properties of the composites and molecular weight of PLA matrix declined quickly at 60 °C, however, this process was quite slower at temperatures of 23 and 37.8 °C. Impact properties of the composites were hardly decreased, but the tensile and flexural properties suffered a drop though to various degrees with three degradation stages at 23 and 37.8 °C. The poor interface of composites and the degradation of PLA matrix were the main damage mechanism induced by hydrothermal aging. Furthermore, considering the hydrolysis of PLA matrix, the cleavage of PLA molecular chain in different aging time was quantitatively investigated for the first time to illustrate hydrolysis degree of PLA matrix at different aging time.     

Hybrid Composites Made from Oil Palm Empty Fruit Bunches/Jute Fibres: Water Absorption,Thickness Swelling and Density Behaviours

In this research, hybrid composite materials were prepared from combination of oil palm Empty fruit bunches (EFB) fibre and jute fibre as reinforcement, epoxy as polymer matrix. This study intended to investigate the effect of jute fiber hybridization and different layering pattern on the physical properties of oil palm EFB-Epoxy composites. Water absorption and thickness swelling test reveal that hybrid composite shows a moderate water absorption which is 11.20% for hybrid EFB/Jute/EFB composite and 6.08% for hybrid Jute/EFB/Jute composite. The thickness swelling and water absorption of the hybrid composites slightly increased as the layering pattern of hybrid composites changed. Hybrid composites are more water resistance and dimensional stable compare to the pure EFB composites. This is attributed to the more hydrophilic nature of EFB composites. Hybridization of oil palm EFB composites with jute fibres can improve the dimensional stability and density of pure EFB and Jute fibre reinforced composites has higher density of 1.2 g/cm³ compared to all other composites.     

Polylactic Acid Composites Utilising Sequential Surface Treatments of Lignocellulose: Chemistry,Morphology and Properties

Polylactic acid (PLA)—maple fibre composites have been synthesised using a series of sequentially modified cellulose fibres (namely alkylation followed by either acetylation or silanation). Confirmations of the sequential modifications were made using Fourier Transform Infrared Spectroscopy and Inductively Coupled Plasma—Atomic Emission Spectroscopy and the new surface morphologies analysed using Scanning Electron Microscopy. The key advantage of the use of sequential treatments (with initial alkali treatment) was the allowance for direct grafting of suitable chemical groups onto the cellulose in the fibre due to the removal of lignin, hemicellulose and other surface impurities. However, a balance was found to exist between alkali exposure time, concentration and resulting fibre integrity. The conditions used resulted in a loss in fibre weight, fibre moisture content and tensile strength. Sequential treatments with acetylation or silane resulted in a 15–21% strength recovery from that of the alkali treated composite. Factors that influenced this recovery in strength were the improved fibre-polymer interface, namely the hydrophilic balancing of the fibres and this further affected the thermal-hydrolysis of the PLA during composite fabrication.     

Biopolymers Based Green Composites: Mechanical, Thermal and Physico-chemical Characterization

Natural cellulosic fibers are one of the smartest materials for use as reinforcement in polymers possessing a number of applications. Keeping in mind the immense advantages of the natural fibers, in present work synthesis of natural cellulosic fibers reinforced polymer composites through compression molding technique have been reported. Scanning Electron microscopy (SEM), Thermo gravimetric/Differential thermal/Derivative Thermogravimetry (TGA/DTA/DTG), absorption in different solvents, moisture absorbance, water uptake and chemical resistance measurements were used as characterization techniques for evaluating the different behaviour of cellulosic natural fibers reinforced polymer composites. Effect of fiber loading on mechanical properties like tensile strength, flexural strength, compressive strength and wear resistances has also been determined. Reinforcing of the polymer matrix with natural fibers was done in the form of short fiber. Present work indicates that green composites can be successfully fabricated with useful mechanical properties. These composites may be used in secondary structural applications in automotive, housing etc.     

Man-Made and Natural Fibres as a Reinforcement in Fully Biodegradable Polymer Composites: A Concise Study

Biodegradable and ecologically friendly polymer materials attract great attention of many scientific groups in the world as they fit well in the sustainable development policy and are considered to be “a right thing to do” by the general public. Such polymers can be modified by the addition of different fillers, favorably of natural origin. In the paper we provide a comparison between composites based on two biodegradable polymers: poly(lactic acid)—biodegradable, natural stock polymer and poly(butylene succinate)—biodegradable polymer produced from fossil based materials. For each polymer we have prepared a series of composites with different fibres (natural: hemp and flax, and manmade: Cordenka) and different filler loadings. To fully characterize obtained materials thermal, mechanical and surface free energy measurements were performed, completed with morphology observations and an attempt to compare the experimental data for tensile measurements with values obtained using the modified rule of mixtures. The tensile results calculated using the modified rule of mixture for below 30% fibre loading are found to be fitting the experimental data. Composites mechanical properties and morphology were strongly affected by the type of fibre used and its loading, however thermal properties remained almost unchanged. In specific, Cordenka fibres tend to form bunches which presence greatly influences the mechanical properties but still our studies have shown clear advantage of manmade Cordenka fibres over the hemp and flax fibres when considering distribution and fibre–polymer interaction.     

Use of steel fibres recovered from waste tyres as reinforcement in concrete: Pull-out behaviour,compressive and flexural strength

The increasing amount of waste tyres worldwide makes the disposition of tyres a relevant problem to be solved. In the last years over three million tons of waste tyres were generated in the EU states [ETRA, 2006. Tyre Technology International – Trends in Tyre Recycling. http://www.etra-eu.org]; most of them were disposed into landfills. Since the European Union Landfill Directive (EU Landfill, 1999) aims to significantly reduce the landfill disposal of waste tyres, the development of new markets for the tyres becomes fundamental.Recently some research has been devoted to the use of granulated rubber and steel fibres recovered from waste tyres in concrete. In particular, the concrete obtained by adding recycled steel fibres evidenced a satisfactory improvement of the fragile matrix, mostly in terms of toughness and post-cracking behaviour. As a consequence RSFRC (recycled steel fibres reinforced concrete) appears a promising candidate for both structural and non-structural applications.Within this context a research project was undertaken at the University of Salento (Italy) aiming to investigate the mechanical behaviour of concrete reinforced with RSF (recycled steel fibres) recovered from waste tyres by a mechanical process. In the present paper results obtained by the experimental work performed up to now are reported. In order to evaluate the concrete-fibres bond characteristics and to determine the critical fibre length, pull-out tests were initially carried out. Furthermore compressive strength of concrete was evaluated for different volume ratios of added RSF and flexural tests were performed to analyze the post-cracking behaviour of RSFRC. For comparison purposes, samples reinforced with industrial steel fibres (ISF) were also considered.Satisfactory results were obtained regarding the bond between recycled steel fibres and concrete; on the other hand compressive strength of concrete seems unaffected by the presence of fibres despite their irregular geometric properties. Finally, flexural tests furnished in some cases results comparable to those obtained when using ISF as concerns the post-cracking behaviour.     

Effect of High Content of Deinking Paper Sludge (DPS) on the Reinforcement of HDPE

Deinking paper sludge (DPS)/high density polyethylene (HDPE) composites with and without coupling agent (3 % of maleated polyethylene (MAPE)) were manufactured by twin-screw extrusion followed by injection molding with high percentages of DPS (0, 20, 30 and 40 %). The effects of DPS content and MAPE on the mechanical, thermal, and morphological properties of the DPS/HDPE composites were investigated. Increasing DPS content in composites increased the tensile and flexural modulus (E; MOE), tensile and flexural strength (Rm; MOR), while decreased elongation at break and Un-notched impact resistance due to a poor adhesion between the DPS and HDPE. The addition of DPS also improved the thermal stability and increased the composites crystallinity. High content of DPS (40 %) and 3 % MAPE achieved good interfacial adhesion between fibres of DPS and HDPE. Therefore, an increase is observed for Rm, MOR, ductility, and impact toughness.     

Vegetable fibres from agricultural residues as thermo-mechanical reinforcement in recycled polypropylene-based green foams

Novel lightweight composite foams based on recycled polypropylene reinforced with cellulosic fibres obtained from agricultural residues were prepared and characterized. These composites, initially prepared by melt-mixing recycled polypropylene with variable fibre concentrations (10-25 wt.%), were foamed by high-pressure CO₂ dissolution, a clean process which avoids the use of chemical blowing agents. With the aim of studying the influence of the fibre characteristics on the resultant foams, two chemical treatments were applied to the barley straw in order to increase the α-cellulose content of the fibres. The chemical composition, morphology and thermal stability of the fibres and composites were analyzed. Results indicate that fibre chemical treatment and later foaming of the composites resulted in foams with characteristic closed-cell microcellular structures, their specific storage modulus significantly increasing due to the higher stiffness of the fibres. The addition of the fibres also resulted in an increase in the glass transition temperature of PP in both the solid composites and more significantly in the foams.     

Cotton Fibre-reinforced Thermosets Versus Ramie Composites: A Comparative Study using Petrochemical- and Agro-based Resins

Natural fibres offer an interesting alternative to petrochemical products. Reclaimed cotton is mainly used as a low cost fibre to “fill” composites used as interior parts in the automotive industry. Mechanical requirements of such composites are low and the potential of the cotton-fibre to reinforce plastics is not used adequately. This paper gives background information and discusses the use of the cotton fibres in composites compared to ramie fibres. In this study the fibre strength was tested with a Dia-Stron device, fineness was tested with Fibreshape. A roller card is well suited to process fibres to a multi layer web. Cotton and ramie fibres were embedded in epoxy resin and a bio-based resin PTP^®. The composites were tested for impact and tensile properties. The results show that mechanical properties of the composites are strongly influenced by fibre properties. The data and results demonstrate the important role force-elongation characteristics of fibre play in optimising the properties of natural fibre composites. Cotton with its morphological and mechanical properties can play a more crucial role to optimise products with a view to improve the impact properties.