Hydration properties of eco-cement pastes from waste sludge ash clinkers

Three types of hydraulic cements have been developed by incorporating sludge ash from a primary sewage treatment plant and a water purification plant, as well as slag from steelworks (ferrate), as a partial replacement for clay, silica, alumina, and iron oxide in raw cement meal. The raw meal for the pre-determined recipes was prepared by heating it to 1400 degrees C for 6 hr in a clinkerization process, using a simulated incinerator and smelter. The major components of ordinary Portland cement, C3S, C2S, C3A, and C4AF, were all found in the clinkers. Of the three types of eco-cements, the eco-cement A paste was most similar to ordinary Portland cement in terms of composition and compressive strength development, while the eco-cement B paste showed early strength development. The differential thermal analysis species analyses indicated that the hydrates in the eco-cement pastes were mainly calcium hydroxide and CSH gels, like those found in ordinary Portland cement paste. Moreover, the degree of hydration, as determined by nuclear magnetic resonance, increased in all eco-cement pastes with an increasing curing age. The results indicate that it indeed is feasible to use sludge ash and ferrate to replace up to 20% of the mineral components of raw materials for cement.     

Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation.     

Effects of inert dust on olive (<Emphasis Type="Italic">Olea europaea</Emphasis> L.) leaf physiological parameters

BACKGROUND: Cement factories are major pollutants for the surrounding areas. Inert dust deposition has been found to affect photosynthesis, stomatal functioning and productivity. Very few studies have been conducted on the effects of cement kiln dust on the physiology of perennial fruit crops. Our goal was to study some cement dust effects on olive leaf physiology.effects on olive leaf physiology. On METHODS: Cement kiln dust has been applied periodically since April 2003 onto olive leaves. Cement dust accumulation and various leaf physiological parameters were evaluated early in July 2003. Measurements were also taken on olive trees close to the cement factory. RESULTS: Leaf dry matter content and specific leaf weight increased with leaf age and dust content. Cement dust decreased leaf total chlorophyll content and chlorophyll a/chlorophyll b ratio. As a result, photosynthetic rate and quantum yield decreased. In addition, transpiration rate slightly decreased, stomatal conductance to H2O and CO2 movement decreased, internal CO2 concentration remained constant and leaf temperature increased. DISCUSSION: The changes in chlorophyll are possibly due to shading and/or photosystem damage. The changes in stomatal functioning were possibly due to dust accumulation between the peltates or othe effects on stomata. CONCLUSIONS: Dust (in this case from a cement kiln) seems to cause substantial changes to leaf physiology, possibly leading to reduced olive productivity. RECOMMENDATIONS: Avoidance of air contamination from cement factories by using available technology should be examined together with any possible methodologies to reduce plant tissue contamination from cement dust. PERSPECTIVES: Longterm effects of dust (from cement kiln or other sources) on olive leaf, plant productivity and nutritional quality of edible parts could be studied for conclusive results on dust contamination effects to perennial crops.     

Hydration Properties of Eco-Cement Pastes from Waste Sludge Ash Clinkers

Abstract

Three types of hydraulic cements have been developed by incorporating sludge ash from a primary sewage treatment plant and a water purification plant, as well as slag from steelworks (ferrate), as a partial replacement for clay, silica, alumina, and iron oxide in raw cement meal. The raw meal for the pre-determined recipes was prepared by heating it to 1400 °C for 6 hr in a clinkerization process, using a simulated incinerator and smelter. The major components of ordinary Portland cement, C₃S, C₂S, C₃A, and C₄AF, were all found in the clinkers. Of the three types of eco-cements, the eco-cement A paste was most similar to ordinary Portland cement in terms of composition and compressive strength development, while the eco-cement B paste showed early strength development. The differential thermal analysis species analyses indicated that the hydrates in the eco-cement pastes were mainly calcium hydroxide and CSH gels, like those found in ordinary Portland cement paste. Moreover, the degree of hydration, as determined by nuclear magnetic resonance, increased in all eco-cement pastes with an increasing curing age. The results indicate that it indeed is feasible to use sludge ash and ferrate to replace up to 20% of the mineral components of raw materials for cement.     

Formation, release and control of dioxins in cement kilns

Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater/precalciner kilns generally seems to have lower emissions than older wet-process cement kilns. It seems that the main factors stimulating formation of PCDD/PCDFs is the availability of organics in the raw material and the temperature of the air pollution control device. Feeding of materials containing elevated concentrations of organics as part of raw-material-mix should therefore be avoided and the exhaust gases should be cooled down quickly in long wet and long dry cement kilns without preheating. PCDD/PCDFs could be detected in all types of solid samples analysed: raw meal, pellets and slurry; alternative raw materials as sand, chalk and different ashes; cement kiln dust, clinker and cement. The concentrations are however generally low, similar to soil and sediment.     

Role of Chinese wind-blown dust in enhancing environmental pollution in Metropolitan Seoul

A suite of rock magnetic experiments and intensive microscopic observations were carried out on Asian dust deposits in Seoul, Korea, collected on 19 and 23 March 2002, 9 April 2002 and 12 April 2003. Desert-sand and loess from the dust source regions in China were also analyzed as a comparison. Asian dust showed a higher magnetic concentration than the source region samples, indicating a significant influx of magnetic particles into Asian dust had occurred during its transportation. Electron microscopy identified carbon-bearing iron-oxides as the added material. These iron-oxides were likely to have been produced by anthropogenic pollution (fossil fuel combustion) while the wind-blown dusts passing across the industrial areas of eastern China and western Korea. Such wind-paths were confirmed by a simulation of the air-mass trajectories. The magnetic technique appears to be useful for determining the anthropogenic pollution of Asian dust.     

Temporal variations of source impacts at the receptor,as derived from air particulate monitoring data in Ho Chi Minh City,Vietnam

Varimax rotation factor analysis was applied to monthly concentrations of elements in total suspended air particulate (TSP) matter in Ho Chi Minh City collected from December 1992 to November 1996, covering four dry/rainy seasons. Six pollution source types were revealed. Resuspended soil/road dust accounts for 74% of the TSP mass loading. Motor vehicles and a source which emits particulates containing arsenic account for 10% and 9%, respectively. There are three minor sources, namely, cement dust from the nearby construction site, road dust of local traffic origin and burning emissions. The contributions from these source were estimated with high uncertainties. The interpretation of sources was corroborated by studying source profiles and temporal variations of source contributions. The monthly variations of source contributions at the receptor were modelled by using source apportionment techniques. From the variation patterns, emission scenarios for burning, construction and motor vehicle sources were reproduced. Source contributions also exhibit seasonal variability induced by changes of meteorological conditions. No seasonal change was found for the As-containing particulates, suggesting a speculation on their origin as coal fly ash emitting from any local coal burning source.     

Influence of thermally activated paper sludge on the behaviour of blended cements subjected to saline and non-saline environments

Background, aim and scope  One of the problems to affect Portland cement matrices is low resistance to aggressive agents, due principally to the presence of a high content of portlandite in the hydrated cements. Pozzolanic materials have played an important role in the improving the durability of cement-based materials for decades. This work studies the behaviour of cement mortar matrices blended with 10% calcined paper sludge (source for metakaolinite) and exposed to different environmental conditions (saline and non-saline environments) after 6 and 12 months of exposure. Materials and methods  Two cements were studied: an ordinary Portland cement (CEM 1, 42.5R), acting as reference cement, and a blended cement formulated by mixing 90% (by mass) of CEM 1, 42.5R with 10% (by mass) of paper sludge calcined at 700°C for 2 h. The specimens were exposed 1 year to saline and non-saline environments. All the mineralogy samples were studied through X-ray diffraction and scanning electron microscopy (SEM) equipped with an energy dispersive X-ray analyser. The in-depth study on ionic mobility was performed on samples subjected to natural exposure (coast and tableland) for 6 and 12 months. Results  Portland cement was composed of quartz, calcite, calcium hydroxide and tobermorite gels. The pozzolanic cement (10% calcined paper sludge) is of the same composition but a high calcite concentration and barium carbonate. SEM analysis from coastline show deposits of variable composition. The deposits are identified on the surface of different mineral components. The minerals from tableland are much fractured, i.e. calcite and feldspars. Inside the fractures, the deposits and the ions are located and trapped superficially. Discussion  SEM analysis of control cement Portland and 10% calcined paper sludge shows deposits on quartz and calcite with a very high concentration of Pb, Zn, Cl and barium sulphate. A very porous aspect is due to the presence of the different aggregate types. This porous configuration permits retention of the ion environment. The pozzolanic cement in environments subject to the saline mist favours the retention and transport of ions observed. Something similar also happens with the increase in exposure to outdoor weather. Non-saline samples show temperature changes (ice or thaw cycles). Barium retention is kept on the surface in fracture lines by the gelification processes. In general, it may be inferred that an increase in exposure time increases the diffusion of ions towards test piece interiors. The chemical composition profiles show that the ions present different penetration speeds. Conclusions  The results indicate the better vulnerability of pozzolanic cements from calcined paper sludge in saline and non-saline environments. The cements with a 10% addition of calcined paper sludge favour retention and transport of ion has been observed. Recommendations and perspectives  Today, projects are centred on a new recycling line for industrial waste of this kind, with special attention on its incorporation in cement manufacture as a pozzolanic material, setting the most appropriate activation conditions of the mineralogical compound in this waste (kaolinite and metakaolinite) and taking them as a starting point for this project. The use of pozzolanic cement with 10% addition of calcined paper sludge is a system which favours ionic retention.     

新型水泥立窑水除尘系统及控制

介绍了一种新型的立窑水除尘系统,该系统采用适用于高温、高湿环境的新型轴流风机,处理用水可循环使用,没有二次污染,除尘效率高,粉尘排放达到标准.同时详细介绍了该系统的控制原理和控制电路的设计.     

Lead,mercury, cadmium,chromium, nickel,copper, zinc,calcium, iron,manganese and chromium (VI) levels in Nigeria and United States of America cement dust

This study was aimed at investigating the relative abundance of heavy metals in cement dust from different cement dust factories in order to predict their possible roles in the severity of cement dust toxicity. The concentrations of total mercury (Hg), copper (Cu), chromium (Cr), cadmium (Cd), nickel (Ni), manganese (Mn), lead (Pb), iron (Fe) and chromium (VI) (Cr (VI)) levels in cement dust and clinker samples from Nigeria and cement dust sample from the United States of America (USA) were determined using graphite furnace atomic absorption (GFAAS), while Zn and Ca were measured by flame atomic absorption spectrophotometry (FAAS), and Cr (VI) by colorimetric method. Total Cu, Ni and Mn were significantly higher in cement dust sample from USA (p < 0.05), also, both total Cr and Cr (VI) were 5.4–26 folds higher in USA cement dust compared with Nigeria cement dust or clinker (p < 0.001). Total Cd was higher in both Nigeria cement dust and clinker (p < 0.05 and p < 0.001), respectively. Mercury was more in both Nigeria cement dust and clinker (p < 0.05), while Pb was only significantly higher in clinker from Nigeria (p < 0.001). These results show that cement dust contain mixture of metals that are known human carcinogens and also have been implicated in other debilitating health conditions. Additionally, it revealed that metal content concentrations are factory dependent. This study appears to indicate the need for additional human studies relating the toxicity of these metals and their health impacts on cement factory workers.     

Cadmium exposure from the cement dust emissions: a field study in a rural residence

The cement dust is one of the causes of pollution in the environment. In the present study, the cadmium concentrations of soil and plant specimens taken from a rural area exposed to cement factory emissions were determined and also the blood concentrations and sensitivity conditions in humans residing in this rural area were investigated. The 108 soil (36 for control) and plant specimens were collected from eight different directions of the cement plant located in Cukurhisar town in Eski?ehir city. Blood samples of the individuals residing in this area were taken from 258 subjects (258 for control) following a physical examination, and patch tests were also applied. The results show that the cadmium concentrations of the soil and plant specimens taken from different places in different directions of the factory were higher than in the control areas. The physical examination of subjects did not reveal results different from those of the control group except for the diagnosis of contact dermatitis. The analysis of venous blood samples showed that cadmium concentrations were found to be within the reference values given for both groups, but higher in the subjects (p<0.001). According to the results of patch tests, sensitivity to cadmium was found to be more frequent for the subject group than the control group (p<0.05). Those results show that, although clinical tools revealed no toxic effects for the subject, except contact dermatitis, the cement plant increases cadmium pollution on the surrounding environment.     

The Prediction of Overall Collection Efficiency of Air Pollution Control Devices from Fractional Efficiency Curves

The application of air pollution control devices requires the prediction of overall collection efficiency from the particle size distribution of the dust and the fractional efficiency of the air pollution control device. The cumulative particle size distribution of dust resulting from industrial processes can usually be represented by a straight line on logarithmic probability paper or a log normal function. The fractional efficiency curves of many air pollution control devices such as cyclones or wet scrubbers can also be adequately represented by a log normal function. Only two parameters are required to define a log normal function, a median diameter and a geometric standard deviation. Both of these can easily be obtained from a plot on logarithmic probability paper. The overall collection efficiency has been found to be Very simply related to the four parameters required to define the log normal functions representing the particle size distribution and the collector fractional efficiency. These four parameters are: the mass median diameter and the geometric standard deviation of the dust size distribution, the cut diameter (50% efficiency diameter), and geometric standard deviation of collector fractional efficiency curve. Using this relationship the prediction of overall collection efficiency is greatly simplified with no loss of accuracy.     

应用化学质量平衡模型解析烟台市污染源的排放贡献率

根据烟台地区污染排放特点,应用化学质量平衡模型（CMB8）进行污染源解析分析,得出每个污染源对于受体地区颗粒物体样本的排放贡献率。最终的模型结果显示,建筑尘和居民烯煤锅炉排放,海洋尘和冶炼厂排放对于大气环境污染也有一定的贡献,以上分析可以为城市污染源治理提供一定的依据。     

Environmental forensic investigation of the air pollution from a cement manufacturing unit

Abstract

Cement manufacturing is a process that results in the emission of significant quantities of suspended particulate matter (SPM) to the ambient air. An environmental forensic investigation was carried out in the surroundings of a major cement manufacturing unit at a place called Coimbatore in the southern Indian state of Tamil Nadu. The investigation was carried out to identify the contribution of the cement manufacturing unit to the SPM concentration of the surrounding air environment. The sampling points’ selection and sample collection were done following the principles outlined in the INTERPOL Manual for Pollution Crime Forensic Investigation. On-site monitoring of the air samples was carried out using Mini Laser Aerosol Spectrometer (GRIMM, Mini-LAS Model 11R). The instrument was capable of measuring particles ranging from 0.25 to 32 µm and classifying them into 31 size channels. The test results at majority of the monitoring locations were well above the limits specified in the National Ambient Air Quality Standards of India. Microscopic studies of the dust samples were carried out for surface texture and particle shape. The spatial distribution of particles was analysed using geographic information system (GIS) for the visual identification of the extent of the pollution by keeping the cement factory as the focal point. The results from the GIS and microscopic analysis established the role of the cement factory in the particulate matter pollution of its surroundings, specifically in the areas North-West of the factory. The successfully adopted procedure can serve as a guideline for the environmental forensic investigation of similar pollution incidences.     

基于响应面法的污泥快速固化效能综合影响

针对现有污泥固化技术存在的固化养护时间长、低温条件下固化效能低等问题。研究提出污泥快速（3d）固化技术,采用响应曲面分析方法,重点考察了石灰、组分A、硅酸盐水泥、粉煤灰和温度等5因素对固化效能的综合影响,研究结果表明,石灰、组分A、硅酸盐水泥、粉煤灰和养护温度等因素对3d固化体的无侧限抗压强度和含水率的线性效应显著,石灰和组分A、石灰和养护温度对无侧限抗压强度的交互影响显著,石灰和粉煤灰、组分A和养护温度、硅酸盐水泥和粉煤灰对含水率的交互影响显著;得出了5因素对固化体3d无侧限抗压强度和含水率影响的定量模型,可对污泥快速固化进行优化和预测;并利用XRD和SED对污泥固化块的化学成分和微观结构进行了分析。     

基于响应面法的污泥快速固化效能综合影响简

针对现有污泥固化技术存在的固化养护时间长、低温条件下固化效能低等问题。研究提出污泥快速（3 d）固化技术,采用响应曲面分析方法,重点考察了石灰、组分A、硅酸盐水泥、粉煤灰和温度等5因素对固化效能的综合影响,研究结果表明,石灰、组分A、硅酸盐水泥、粉煤灰和养护温度等因素对3 d固化体的无侧限抗压强度和含水率的线性效应显著,石灰和组分A、石灰和养护温度对无侧限抗压强度的交互影响显著,石灰和粉煤灰、组分A和养护温度、硅酸盐水泥和粉煤灰对含水率的交互影响显著;得出了5因素对固化体3 d无侧限抗压强度和含水率影响的定量模型,可对污泥快速固化进行优化和预测;并利用XRD和SED对污泥固化块的化学成分和微观结构进行了分析。     

Latent hydraulic reactivity of blended cement incorporating slag made from municipal solid waste incinerator fly ash

The reactivity of cement pastes made by blending Portland cement with slag from municipal solid waste incinerator (MSWI) fly ash was investigated to assess the potential of recycling MSWI fly ash slag. The slag, prepared by melting MSWI fly ash at 1400 degrees C for 30 min, was pulverized and ground, then blended with ordinary Portland cement (OPC), using various substitution levels to make slag-blended cement (SBC). The pozzolanic reactivity of the ecocement was then characterized by determining variations in the compressive strength, degree of hydration, microstructure, speciation, and mineralogical crystalline phases. The results suggest that the strength of the pastes at an early age decreased with increasing substitution levels, whereas the strength at a later age of the tested pastes (with substitution levels less than 10%) outperformed OPC paste because of typical SBC properties. The development of strength at a later age was also confirmed by X-ray diffraction and scanning electron microscopy techniques. This implies that active silica (Si) and alumina (Al) react with the hydration product, calcium hydroxide (Ca(OH)2), to form calcium silicate hydrate (C-S-H), which contributed to strength development at a later age by the filling up of pores in the SBC pastes. The pozzolanic activity of the SBC pastes indicates that it is suitable for use as a substitute for OPC in blended cement.     

The Black Triangle area--fit for Europe? Numerical air quality studies for the Black Triangle area

The "Black Triangle" area (covering northern Bohemia, southern Saxony and part of lower Silesia) has been one of the most polluted areas in Central Europe. The area was named mainly because of high emissions of sulfur and dust. After the political changes at the end of the 1980s a significant improvement in air quality has been achieved. In this study, we have investigated the future development of air pollution in the region of Saxony and northern Bohemia with special regard to the species sulfur dioxide, ozone, and aerosol particles. Relevant limit values for protection of human health defined or suggested in directives by the European Commission were checked in worst-case scenarios for the year 2005. It can be estimated, that the remaining air pollution problems in the Black Triangle area are more or less the same as in the other EU-countries and can be solved only by joint efforts.     

Latent Hydraulic Reactivity of Blended Cement Incorporating Slag Made from Municipal Solid Waste Incinerator Fly Ash

Abstract

The reactivity of cement pastes made by blending Portland cement with slag from municipal solid waste incinerator (MSWI) fly ash was investigated to assess the potential of recycling MSWI fly ash slag. The slag, prepared by melting MSWI fly ash at 1400 °C for 30 min, was pulverized and ground, then blended with ordinary Portland cement (OPC), using various substitution levels to make slag-blended cement (SBC). The pozzolanic reactivity of the ecocement was then characterized by determining variations in the compressive strength, degree of hydration, microstructure, speciation, and mineralogical crystalline phases. The results suggest that the strength of the pastes at an early age decreased with increasing substitution levels, whereas the strength at a later age of the tested pastes (with substitution levels less than 10%) outperformed OPC paste because of typical SBC properties. The development of strength at a later age was also confirmed by X-ray diffraction and scanning electron microscopy techniques. This implies that active silica (Si) and alumina (Al) react with the hydration product, calcium hydroxide (Ca(OH)₂), to form calcium silicate hydrate (C-S-H), which contributed to strength development at a later age by the filling up of pores in the SBC pastes. The pozzolanic activity of the SBC pastes indicates that it is suitable for use as a substitute for OPC in blended cement.     

Epa Looks At “Fugitive Emissions”

The various aspects of two similar but indeed different air pollution problems are discussed. Both fugitive emissions (industrial) and fugitive dust emissions represent problems affecting attainment of national standards. Both are difficult to quantify so as to determine the relative magnitude of the problem. Both have been generally overlooked in the past in relation to developing an effective and widespread air pollution control program. Both problems will generally require the use of non-conventional air pollution control measures. Both are also becoming the subject of more intensive investigation as more knowledge is being gathered to implicate such emissions as significant air pollution problems.