The use of commercial and industrial waste in energy recovery systems - A UK preliminary study

With 2020 energy targets set out by the EU fast approaching, the UK is trying to source a higher proportion of its energy from renewable resources. Coupled with this, a growing population and increasing trends in consumer demand have resulted in national waste loads increasing. A possible solution to both issues is energy-from-waste (EfW) technologies. Many studies have focused on municipal solid waste (MSW) as a potential feedstock, but appear to overlook the potential benefits of commercial and industrial waste (C&IW). In this study, samples of C&IW were collected from three North West waste management companies and Lancaster University campus. The samples were tested for their gross and net calorific value, moisture content, ash content, volatile matter, and also elemental composition to determine their suitability in EfW systems. Intra-sample analysis showed there to be little variation between samples with the exception two samples, from waste management site 3, which showed extensive variation with regards to net calorific value, ash content, and elemental analysis. Comparisons with known fuel types revealed similarities between the sampled C&IW, MSW, and refuse derived fuel (RDF) thereby justifying its potential for use in EfW systems. Mean net calorific value (NCV) was calculated as 9.47 MJ/kg and concentrations of sulphur, nitrogen, and chlorine were found to be below 2%. Potential electrical output was calculated using the NCV of the sampled C&IW coupled with four differing energy generation technologies. Using a conventional incinerator with steam cycle, total electrical output was calculated as 24.9 GWh, based on a plant operating at 100,000 tpa. This value rose to 27.0 GWh when using an integrated gasification combined cycle. A final aspect of this study was to deduce the potential total national electrical output if all suitable C&IW were to be used in EfW systems. Using incineration coupled with a steam turbine, this was determined to be 6 TWh, 1.9% of the national demand thereby contributing 6.5% towards the UK’s 2020 renewable electricity target.     

The composition,heating value and renewable share of the energy content of mixed municipal solid waste in Finland

For the estimation of greenhouse gas emissions from waste incineration it is essential to know the share of the renewable energy content of the combusted waste. The composition and heating value information is generally available, but the renewable energy share or heating values of different fractions of waste have rarely been determined.In this study, data from Finnish studies concerning the composition and energy content of mixed MSW were collected, new experimental data on the compositions, heating values and renewable share of energy were presented and the results were compared to the estimations concluded from earlier international studies. In the town of Lappeenranta in south-eastern Finland, the share of renewable energy ranged between 25% and 34% in the energy content tests implemented for two sample trucks. The heating values of the waste and fractions of plastic waste were high in the samples compared to the earlier studies in Finland. These high values were caused by good source separation and led to a low share of renewable energy content in the waste. The results showed that in mixed municipal solid waste the renewable share of the energy content can be significantly lower than the general assumptions (50–60%) when the source separation of organic waste, paper and cardboard is carried out successfully. The number of samples was however small for making extensive conclusions on the results concerning the heating values and renewable share of energy and additional research is needed for this purpose.     

Combustion kinetics of sewage sludge and combustible wastes

This study estimated the kinetics of the mono- and co-combustion of sewage sludge pellets and combustible wastes such as municipal solid waste (MSW) and refuse-derived fuel (RDF). Sewage sludge was manufactured into pellets with a diameter of 8, 12, or 16 mm and a length of 30 mm. The RDF was composed of paper and plastics and was formed into pellets with a diameter of 8 mm and a length of 30 mm. MSW samples were synthesized using combustible wastes such as garbage, paper, plastics, and wood. The MSW was adjusted to have a moisture content of around 40% after shredding to under 10 mm. A laboratory-scale batch type stoker incinerator was used for the combustion and the gas composition of the flue gas was measured. The activation energy was calculated using the experimental results, and then the relation of the decomposition rate and reaction time was evaluated using the shrinking core model. The decomposition rate of the sludge pellets decreased as their diameter and moisture content increased, and the co-combustion of sludge pellets and combustible waste was affected by the amount of combustible waste. The individual combustion rates of the cylindrical sludge pellets or RDF were mainly controlled by the chemical reaction, but in the case of shredded MSW it was mostly influenced by gas diffusion. The rate for the co-combustion of sludge pellets and combustible wastes was mainly determined by the combustion rate of the combustible waste. The activation energy of the 8-mm-diameter sludge pellets was between 6.70 and 10.0 kcal/mol, according to the moisture content, but it was lower for MSW and RDF. In the case of MSW co-combustion, the reaction rate accelerated as the moisture content of the sludge pellets decreased, but it was markedly increased by the addition of RDF, regardless of the sludge moisture content.     

Combustion studies of high moisture content waste in a fluidised bed

The combustion of three high moisture content waste materials in a fluidised bed combustor has been investigated and a comparison with co-firing of these materials with coal in the same combustor has been made. Waste materials burnt were olive oil waste, municipal solid waste and potato, which is representative of vegetable waste. Mixtures of up to 20% mass concentration water in the waste were fed to the combustor. Above that value the moisture content was too high to sustain combustion without addition of coal. Measurements of CO, NOx, SO2 temperatures were made and the carbon combustion efficiency evaluated. Co-firing with coal resulted in markedly higher combustion efficiencies with an increase of approximately 10-80% when burning the simulated MSW. However, this was much lower than the value of 93% when coal was burnt on its own. It was also much lower than the value obtained, average 90%, when co-firing potato and olive oil waste with coal and there was little difference in the combustion efficiency between the two types of waste and with increasing moisture content. It was concluded that the high ash content of the simulated MSW 26%, compared with 5% in the other two waste materials resulted in slower burning and consequently the char particles were elutriated from the bed without being fully burnt. In term of gaseous emissions during co-combustion, CO emission is relatively insensitive to change in waste fraction. While emission of SO2 can be reduced as the waste fraction increases as a result of fuel-S dilution. But in terms of percent fuel-S converted, it is actually increased by increasing waste fraction. Emissions of NO and N2O increase slightly with MSW fraction.     

Fundamental characteristics of input waste of small MSW incinerators in Korea

Waste incineration in a small incinerator is a simple and convenient way of treating waste discharged from small areas or from large facilities and buildings such as business centers, marketplaces, factories, and military units. Despite their ostensible advantages, however, many small incinerators frequently suffer from serious problems, e.g., unsystematic waste feeding, unstable combustion, deficient air pollution control devices, and consequently, environmental pollution. To obtain a better understanding of the characterization of wastes in small incinerators, we investigated a series of fundamental characteristics, i.e., physical composition, bulk density, proximate and ultimate analysis, potential energy content, and so on. The main waste components in small incinerators were identified as paper and plastic; the proportion of food waste was less than that in large incinerators. Especially, a low ratio of food waste had a strong influence on other waste characteristics, e.g., lower moisture content and bulk density, and higher potential energy. On the other hand, in contrast with that of HCl, there was no distinguishable linear relationship between Cl content in waste and PCDD/DF concentration in combustion gas.     

Energy implications of the thermal recovery of biodegradable municipal waste materials in the United Kingdom

Waste management policies and legislation in many developed countries call for a reduction in the quantity of biodegradable waste landfilled. Anaerobic digestion, combustion and gasification are options for managing biodegradable waste while generating renewable energy. However, very little research has been carried to establish the overall energy balance of the collection, preparation and energy recovery processes for different types of wastes. Without this information, it is impossible to determine the optimum method for managing a particular waste to recover renewable energy. In this study, energy balances were carried out for the thermal processing of food waste, garden waste, wood, waste paper and the non-recyclable fraction of municipal waste. For all of these wastes, combustion in dedicated facilities or incineration with the municipal waste stream was the most energy-advantageous option. However, we identified a lack of reliable information on the energy consumed in collecting individual wastes and preparing the wastes for thermal processing. There was also little reliable information on the performance and efficiency of anaerobic digestion and gasification facilities for waste.     

Measuring transient water flow in unsaturated municipal solid waste--a new experimental approach

This research investigated transient water flow in unsaturated municipal solid waste (MSW) packed in columns using neutron scattering. The method developed was able to measure absolute moisture content and moisture variation in a sample of MSW produced in the city of Fortaleza (Brazil) during a simulated tropical rain event. The technique was proven to be efficient, showing that channeling flow accounts for most of the unsaturated flow conditions. The most important effect of micro-porous flow was on water accumulation and small long-term outflow. Furthermore, the definition of field capacity used in soil sciences does not seem to apply to flow in unsaturated MSW; the MSW layers kept increasing in moisture content long after water was allowed through. Finally, the long-term draining experiment demonstrated that the macro-porous matrix may not be a continuous medium, which makes experimental procedures that rely on matrix potential in specific points of the solid waste mass inaccurate.     

Emissions from small-scale energy production using co-combustion of biofuel and the dry fraction of household waste

In sparsely populated rural areas, recycling of household waste might not always be the most environmentally advantageous solution due to the total amount of transport involved. In this study, an alternative approach to recycling has been tested using efficient small-scale biofuel boilers for co-combustion of biofuel and high-energy waste. The dry combustible fraction of source-sorted household waste was mixed with the energy crop reed canary-grass (Phalaris Arundinacea L.), and combusted in both a 5-kW pilot scale reactor and a biofuel boiler with 140-180 kW output capacity, in the form of pellets and briquettes, respectively. The chlorine content of the waste fraction was 0.2%, most of which originated from plastics. The HCl emissions exceeded levels stipulated in new EU-directives, but levels of equal magnitude were also generated from combustion of the pure biofuel. Addition of waste to the biofuel did not give any apparent increase in emissions of organic compounds. Dioxin levels were close to stipulated limits. With further refinement of combustion equipment, small-scale co-combustion systems have the potential to comply with emission regulations.     

Numerical simulation of municipal solid waste combustion in a novel two-stage reciprocating incinerator

A mathematical model was presented in this paper for the combustion of municipal solid waste in a novel two-stage reciprocating grate furnace. Numerical simulations were performed to predict the temperature, the flow and the species distributions in the furnace, with practical operational conditions taken into account. The calculated results agree well with the test data, and the burning behavior of municipal solid waste in the novel two-stage reciprocating incinerator can be demonstrated well. The thickness of waste bed, the initial moisture content, the excessive air coefficient and the secondary air are the major factors that influence the combustion process. If the initial moisture content of waste is high, both the heat value of waste and the temperature inside incinerator are low, and less oxygen is necessary for combustion. The air supply rate and the primary air distribution along the grate should be adjusted according to the initial moisture content of the waste. A reasonable bed thickness and an adequate excessive air coefficient can keep a higher temperature, promote the burnout of combustibles, and consequently reduce the emission of dioxin pollutants. When the total air supply is constant, reducing primary air and introducing secondary air properly can enhance turbulence and mixing, prolong the residence time of flue gas, and promote the complete combustion of combustibles. This study provides an important reference for optimizing the design and operation of municipal solid wastes furnace.     

Biodegradable municipal solid waste: characterization and potential use as animal feedstuffs

Five different fractions of the biodegradable municipal solid waste (BMSW) were evaluated as potential animal feedstuffs. For each source of waste (meat waste (MW), fish waste (FW), fruit and vegetables waste (FVW), restaurant waste (RW), household waste (HW)), samples were obtained from small shops (butchers, fishmongers, fruit and vegetable shops), restaurants and a MSW treatment plant (household waste). The chemical composition, microbiological characterization, dioxins, furans, PCB's and mineral content were determined for every type of waste fraction. The analysed biodegradable waste presented high moisture content (from 60% to 90%). Some fractions were dense in one nutrient: meat waste in ether extract, fish waste in crude protein, fruit and vegetable waste in nitrogen free extract. The other studied fractions (restaurant fraction and household fraction) presented a more balanced composition, but the presence of toxic concentrations of contaminants such as metals was higher than European legislation permitted values in animal feeding. From a microbiological standpoint, a heat treatment at 65 degrees C for 20 min was sufficient to ensure microbiological quality of the samples. This treatment was also advisable to reduce the moisture content: a lower moisture content facilitates the waste handling and processing and, therefore, the inclusion of these waste fractions in commercial animal diets. This paper presents a potential alternative for the recovery of organic matter content in municipal solid waste. The results obtained in this research and the feedstuffs legislation in force related to animal feed, indicated that some of the studied biodegradable waste fractions (meat waste, fruit and vegetable waste and fish waste) could be considered as alternatives to typical raw materials used in animal feeds.     

Hydrothermal carbonization of food waste and associated packaging materials for energy source generation

Hydrothermal carbonization (HTC) is a thermal conversion technique that converts food wastes and associated packaging materials to a valuable, energy-rich resource. Food waste collected from local restaurants was carbonized over time at different temperatures (225, 250 and 275 °C) and solids concentrations to determine how process conditions influence carbonization product properties and composition. Experiments were also conducted to determine the influence of packaging material on food waste carbonization. Results indicate the majority of initial carbon remains integrated within the solid-phase at the solids concentrations and reaction temperatures evaluated. Initial solids concentration influences carbon distribution because of increased compound solubilization, while changes in reaction temperature imparted little change on carbon distribution. The presence of packaging materials significantly influences the energy content of the recovered solids. As the proportion of packaging materials increase, the energy content of recovered solids decreases because of the low energetic retention associated with the packaging materials. HTC results in net positive energy balances at all conditions, except at a 5% (dry wt.) solids concentration. Carbonization of food waste and associated packaging materials also results in net positive balances, but energy needs for solids post-processing are significant. Advantages associated with carbonization are not fully realized when only evaluating process energetics. A more detailed life cycle assessment is needed for a more complete comparison of processes.     

Temporal variation of leachate quality from pre-sorted and baled municipal solid waste with high organic and moisture content

Landfill leachate characterization is a critical factor in establishing a corresponding effective management strategy or treatment process. However, it is often difficult to forecast leachate quality because of a variety of influencing factors such as waste composition and landfill operations. This paper describes leachate formation mechanisms, summarizes leachate quality indicators, and investigates the temporal variation of leachate quality from pre-sorted and baled municipal solid waste characterized with high organic and moisture content. The purpose of the study is to evaluate the potential effects of waste composition and site-specific operational procedures on biodegradation processes and leachate quality at a field-scale landfill that receives in excess of 1800 tonnes per day of refuse. For this purpose, waste disposal and leachate generation rates were monitored and leachate samples were collected for a period of 18 months during the early stages of refuse deposition. Chemical analysis was performed on the samples and the temporal variation of several parameters were monitored including pH, COD, TOC, TDS, chlorides, sulfates, orthophosphates, nitrates, ammonia nitrogen, hardness, and heavy metals. Chemical concentration levels were related to biological activity within the landfill and the results indicated that: (1) pre-sorting and baling of the waste did not hinder waste stabilization; and (2) the high organic and moisture contents resulted in an extremely strong leachate, particularly at the onset of biodegradation processes, which can affect the leachate treatment facility.     

Field evaluation of resistivity sensors for in situ moisture measurement in a bioreactor landfill

The ability of resistance-based sensors to measure in situ waste moisture content in a landfill was examined. One hundred and thirty-five resistance-based sensors were installed in a leachate recirculation well field at a bioreactor landfill in Florida, US. The performance of these sensors was studied for a period of over 6 years. The sensors were found to respond to an increase in moisture resulting from leachate recirculation. It was observed that 78% of sensors worked successfully in the field during the study period. The initial spatial average moisture content determined by the sensor readings (using a laboratory-derived calibration) was 42.8% compared to 23% from gravimetric readings. Eighteen sensors (13%) showed that they were saturated before liquid addition, and no change in moisture content was observed in these sensors during the study period. Laboratory-derived calibration methods resulted in an over-estimation of moisture content. An alternate field-calibration method, where wetted sensor output was assumed equal to the average of gravimetric measurements for wet samples, was evaluated. The final spatial average moisture contents were 64.2% and 44.4% for the laboratory-derived and field-derived calibration methodologies, respectively, compared to 45% measured gravimetrically from excavated waste samples. When moisture content was determined using a mass balance approach, the result was 34.6%. The results suggest that when appropriately calibrated, resistivity-based sensors can be used to obtain a reasonably accurate estimate of local moisture content. However, caution should be taken to extend the moisture content values that are representative of waste surrounding the sensors to estimate the overall moisture content on the landfill-wide scale.     

Energy or compost from green waste? – A CO2 – Based assessment

Green waste is increasingly extracted from the material recycling chain and, as a result of the financial subsidy arising from the German renewable energy law for the generation of energy from renewable raw materials; it is fed into the energy recovery process in biomass power stations. A reduction in climate relevant gases is also linked to the material recovery of green waste – in particular when using composts gained from the process as a new raw material in different types of potting compost and plant culture media as a replacement for peat. Unlike energy recovery, material valorisation is not currently subsidised. Through the analysis of material and energy valorisation methods for green waste, with particular emphasis on primary resource consumption and CO₂-balance, it could be determined that the use of green waste for energy generation and its recovery for material and peat replacement purposes can be considered to be on a par. Based on energy recovery or material oriented scenarios, it can be further deduced that no method on its own will achieve the desired outcome and that a combination of recycling processes is more likely to lead to a significant decrease of greenhouse gas emissions.     

Municipal solid waste in situ moisture content measurement using an electrical resistance sensor

Moisture content (MC) is a crucial parameter for degradation of solid waste in landfills. Present MC measurement techniques suffer from several drawbacks. A moisture sensor for measurement of in situ moisture content of solid waste in landfills was developed. The sensor measures the electrical resistance across the granular matrix of the sensor, which in turn can be correlated to moisture content. The sensor was also equipped with a thermocouple and tubing that permits simultaneous measurement of temperature and gas sampling. The electrical conductivity of the surrounding moisture and the temperature in the matrix both affect the resistance measurements. This paper describes the results of laboratory experiments designed to select the appropriate granular media particle size, measure the influence of moisture electrical conductivity and temperature, and develop calibration relationships between measured resistance and gravimetrically determined moisture content. With a few limitations, the sensor is able to detect MC of solid waste under conditions allowing moisture movement into the sensor. The application of this technique shows promise for use in bioreactor landfills where high moisture contents are expected and desired.     

Indirect measurements of field-scale hydraulic conductivity of waste from two landfill sites

Management and prediction of the movement and distribution of fluids in large landfills is important for various reasons. Bioreactor landfill technology shows promise, but in arid or semi-arid regions, the natural content of landfilled waste may be low, thus requiring addition of significant volumes of water. In more humid locations, landfills can become saturated, flooding gas collection systems and causing sideslope leachate seeps or other undesirable occurrences. This paper compares results from two different approaches to monitoring water in waste. At the Brock West Landfill in eastern Canada, positive pore pressures were measured at various depths in saturated waste. The downward seepage flux through the waste is known, thus the vertical saturated hydraulic conductivity of the waste at this landfill was determined to be 3 × 10(-7)cm/s. By comparison, the Spadina Landfill in western Canada is predominantly unsaturated. The infiltration of moisture into the waste was measured using moisture sensors installed in boreholes which determined arrival time for moisture fronts resulting from major precipitation events as well as longer-term change in moisture content resulting from unsaturated drainage during winter when frozen ground prevented infiltration. The unsaturated hydraulic conductivity calculated from these data ranged from approximately 10(-6)cm/s for the slow winter drainage in the absence of significant recharge to 10(-2)cm/s or higher for shallow waste subject to high infiltration through apparent preferential pathways. These two very different approaches to field-scale measurements of vertical hydraulic conductivity provide insight into the nature of fluid movement in saturated and unsaturated waste masses. It is suggested that the principles of unsaturated seepage apply reasonably well for landfilled waste and that the hydraulic behavior of waste is profoundly influenced by the nature and size of voids and by the degree of saturation prevailing in the landfill.     

Contribution to closing the loop on waste materials: valorization of bottom ash from waste-to-energy plants under a life cycle approach

Incineration has undergone several technology improvements, reducing air emissions and increasing the efficiency of energy and material recovery; however, there is still a long way to go. To analyze the environmental impacts of waste incineration, this study assessed 15 waste fractions that compose municipal waste in Spain, which are grouped as non-inert materials (plastics, paper, cardboard and organic matter), unburned materials (glass and Al) and ferrous materials. Additionally, this paper evaluates the valorization of bottom ash (BA) to produce steel, aluminum and cement in these recycled/recoverable waste fractions. The results depend on the input waste composition and the heating value (HHV) and showed that ferrous and unburned materials had the worst environmental performance due to the null HHV. The valorization of BA in steel, Al and cement production significantly reduced the environmental impact and the consumption of resources. BA recycling for secondary steel and Al production would improve the environmental performance of the combustion of unburned materials and ferrous materials, whereas the use of BA in cement production diminished the consumption of NR for non-inert materials. This is of great interest for organic matter and PC, waste with a low energy production and high heavy metal and sulfur content.     

Thermal process of fluff: Preliminary tests on a full-scale treatment plant

Until only recently fluff has been largely disposed of in controlled landfill sites. However, in Europe environmental regulations, including the EU Landfill Directive 1999/31/EC and ELV (End of Life Vehicle) Directive 2000/53/EC, have dramatically increased the pressure on all stakeholders to develop alternative solutions. As increasingly stringent legislation forces Shredder Residues (SR) to be diverted from landfilling, newly developed technologies will be in a position to compete for the market value of disposing of the waste.However, the fluff waste stream is so variable that it cannot be automatically assumed that processes developed for one type of fluff will prove to be suitable for other fluff streams. This situation has contributed towards convincing stakeholders to withhold investment funds or delay taking decisions as to how best to proceed; as a consequence, very few technologies have been fully developed on a commercial basis. It is of particular interest therefore that commercial alternatives to be used in dealing with this complex waste stream should be identified.The present paper illustrates the findings of a full-scale thermal treatment performed on SR samples obtained from various shredding plants. The outcome of the study provides an important contribution towards assessing the feasibility and reliability of the process, thus constituting a basic prerequisite for process performance evaluation. The full-scale plant, designed for the thermo-valorization of tyres, was purpose-modified to allow for fluff combustion. Three different fluff compositions (car fluff with different percentage of shredding, whites and 100% car fluff) were taken into consideration. Both the raw samples and solid products were thoroughly characterized. Combustion emissions were continuously analyzed during the test period, alternatively operating for tyre and fluff combustion. Classification of combustion residues for landfill disposal was carried out indicating only 2% (ashes) as hazardous waste. Preliminary results, obtained from a unsophisticated thermodynamic analysis of the process, indicated a value of 0.61 for energy efficiency parameter calculated in accordance with the Directive 2008/98/EC.To conclude, the thermal treatment investigated may be deemed an appropriate technique for use in managing fluff. Indeed, values obtained for all organic and inorganic contaminants released into the atmosphere were lower than legal limits prescribed, and a significant energy content was recovered from waste fractions.     

Study of thin biocovers (TBC) for oxidizing uncaptured methane emissions in bioreactor landfills

Bioreactor landfills are designed to accelerate municipal solid waste biodegradation and stabilization; however, the uncaptured methane gas escapes to the atmosphere during their filling. This research investigates the implementation of a novel methane emission control technique that involves thin biocovers (TBC) placed as intermediate waste covers to oxidize methane without affecting the operation of bioreactor landfills. Batch incubation experiments were conducted for selecting the optimum TBC materials, capable of oxidizing methane to carbon dioxide by methanotrophic bacteria. Column experiments were performed to investigate the TBC performance under varying moisture content, compost-to-sawdust ratio, methane flow rate, and biocover thickness. Overall, the optimum TBC is comprised of a 30-cm thick bed of 0-10mass% sawdust mixed with compost, having a moisture content of 52% ww, which showed 100% CH4 oxidation efficiency over an extended period of time even at a relatively high methane inlet load of 9.4gm(-3)h(-1).