Increasing biogas production from sewage sludge anaerobic co-digestion process by adding crude glycerol from biodiesel industry

In an effort to convert waste streams to energy in a green process, glycerol from biodiesel manufacturing has been used to increase the gas production and methane content of biogas within a mesophilic anaerobic co-digestion process using primary sewage sludge. Glycerol was systematically added to the primary digester from 0% to 60% of the organic loading rate (OLR). The optimum glycerol loading range was from 25% to 60% OLR. This resulted in an 82–280% improvement in specific gas production. Following the feeding schedule described, the digesters remained balanced and healthy until inhibition was achieved at 70% glycerol OLR. This suggests that high glycerol loadings are possible if slow additions are upheld in order to allow the bacterial community to adjust properly. Waste water treatment plant operators with anaerobic digesters can use the data to increase loadings and boost biogas production to enhance energy conversion. This process provides a safe, environmentally friendly method to convert a typical waste stream to an energy stream of biogas.     

Effect of pretreatment techniques on food waste solubilization and biogas production during thermophilic batch anaerobic digestion

The purpose of this study was to optimize the alkaline, ultrasonication, and thermal pretreatment in order to enhance the solubilization of food waste (FW) for the production of volatile fatty acids, hydrogen, and methane in thermophilic batch anaerobic digestion. Initially, the effect of pretreatment techniques in the acidogenic phase was studied, and the optimal combinations of different conditions were determined. It was found that each pretreatment technique affected food waste solubilization differently. Alkaline pretreatment increased hydrogen yield in the acidogenic sludge by four times over control. COD solubilization was increased by 47 % when FW pre-heated at 130 °C for 60 min. Ultrasonication at 20 kHz and 45 min reduced processing time to 38 h from the 60–80 h needed in normal operation. Response surface methodology (RSM) was used to optimize a combination of alkaline, ultrasonication, and thermal pretreatment. Optimized conditions were applied to methanogenic single-stage thermophilic AD process, and their impact on biogas production was monitored. Results showed that FW heated at 130 °C for 50 min geminates biogas production compared to control experiment. In conclusion, a short thermal pretreatment regime could significant affect biogas production in single-stage thermophilic AD.     

Co-digestion of sewage sludge with glycerol to boost biogas production

The feasibility of adding crude glycerol from the biodiesel industry to the anaerobic digesters treating sewage sludge in wastewater treatment plants was studied in both batch and continuous experiments at 35 °C. Glycerol addition can boost biogas yields, if it does not exceed a limiting 1% (v/v) concentration in the feed. Any further increase of glycerol causes a high imbalance in the anaerobic digestion process. The reactor treating the sewage sludge produced 1106 ± 36 ml CH₄/d before the addition of glycerol and 2353 ± 94 ml CH₄/d after the addition of glycerol (1% v/v in the feed). The extra glycerol-COD added to the feed did not have a negative effect on reactor performance, but seemed to increase the active biomass (volatile solids) concentration in the system. Batch kinetic experiments showed that the maximum specific utilization rate (μ_max) and the saturation constant (K_S) of glycerol were 0.149 ± 0.015 h^?1 and 0.276 ± 0.095 g/l, respectively. Comparing the estimated values with the kinetics constants for propionate reported in the literature, it can be concluded that glycerol uptake is not the rate-limiting step during the process.     

High-rate anaerobic digestion of sewage sludge by membrane separation solubilization coupled with UASB process

Journal of Material Cycles and Waste Management - Conventional anaerobic digestion (AD) process was often slow and thus required a large digestion tank. Upflow anaerobic sludge blanket (UASB)...     

Effects of acclimated sludge used as seeding material in the start-up of anaerobic digestion of glycerol

Methods for improving the anaerobic digestion of glycerol (propane-1,2,3-triol) were investigated, particularly the effects of using acclimated sludge as seeding material during start-up. Glycerol was supplied to the anaerobic digester at an organic loading rate of 2.5 g-COD L^?1 day^?1. Four experimental runs were carried out with varying mixing ratios of acclimated sludge to unacclimated sludge (0, 10, 20, and 33%). Calculations were performed by employing a numerical model, whose parameters were determined by experimental measurements. Methane production rate (MPR) for all runs attained similar stable values around 21.4 mmol L^?1 day^?1, though more time was required for attaining stable state of methane production with lower mixing ratios of acclimated sludge. The initial MPR calculated was proportional to the mixing ratio of acclimated sludge. Furthermore, molecular biological methods showed that the types of microorganisms observed in all runs were similar. These results indicate that the seeding with different mixing ratios of acclimated sludge did not affect the microbial consortia in the anaerobic digestion approaching stable state, but did affect the cell density of the useful microorganisms at the start of methane fermentation. Consequently, it was confirmed that at a higher mixing ratio of acclimated sludge, the start of methane production became more vigorous.     

Methanogenic diversity changes in full-scale anaerobic digesters by co-digestion of food waste and sewage sludge

Journal of Material Cycles and Waste Management - This study aims to investigate the methanogenic community of anaerobic mono-digestion of sewage sludge (SL-digester) and co-digestion of sewage...     

Combustion kinetics of sewage sludge and combustible wastes

This study estimated the kinetics of the mono- and co-combustion of sewage sludge pellets and combustible wastes such as municipal solid waste (MSW) and refuse-derived fuel (RDF). Sewage sludge was manufactured into pellets with a diameter of 8, 12, or 16 mm and a length of 30 mm. The RDF was composed of paper and plastics and was formed into pellets with a diameter of 8 mm and a length of 30 mm. MSW samples were synthesized using combustible wastes such as garbage, paper, plastics, and wood. The MSW was adjusted to have a moisture content of around 40% after shredding to under 10 mm. A laboratory-scale batch type stoker incinerator was used for the combustion and the gas composition of the flue gas was measured. The activation energy was calculated using the experimental results, and then the relation of the decomposition rate and reaction time was evaluated using the shrinking core model. The decomposition rate of the sludge pellets decreased as their diameter and moisture content increased, and the co-combustion of sludge pellets and combustible waste was affected by the amount of combustible waste. The individual combustion rates of the cylindrical sludge pellets or RDF were mainly controlled by the chemical reaction, but in the case of shredded MSW it was mostly influenced by gas diffusion. The rate for the co-combustion of sludge pellets and combustible wastes was mainly determined by the combustion rate of the combustible waste. The activation energy of the 8-mm-diameter sludge pellets was between 6.70 and 10.0 kcal/mol, according to the moisture content, but it was lower for MSW and RDF. In the case of MSW co-combustion, the reaction rate accelerated as the moisture content of the sludge pellets decreased, but it was markedly increased by the addition of RDF, regardless of the sludge moisture content.     

Feasibility assessment of thermophilic anaerobic digestion process of food waste

In this study, a lab-scale thermophilic anaerobic digestion of food waste collected from G-district in Seoul was performed to assess its feasibility and applicability in field-scale biogas plants. Monitoring parameters included biogas production, methane composition, pH, alkalinity, and volatile fatty acid (VFA) concentrations. Accumulation of VFA caused successive depression in pH, which inhibited microbial activity of methane-forming microorganisms. Signals of biological instability and inhibition of methanogenesis suggest possible process failure, as indicated by reduction in methane production. Results revealed that modifications in certain conditions, such as decreased organic loading rate (OLR) or additional insertion of alkalinity, must be made for its application in industrial-scale biogas plants, and that thermophilic anaerobic digestion of food waste may not be feasible without any modification.     

Impact of sequential hybrid pretreatment in anaerobic digestion of food waste and garden waste co-digestion on waste characteristics and biogas production

Journal of Material Cycles and Waste Management - One-third of food produced results as food waste, with no organized and sustainable disposal, and ends up in landfills. Garden waste is yet another...     

Effect of ultrasonic pretreatment on secondary sludge and anaerobic biomass to enhance biogas production

Journal of Material Cycles and Waste Management - Anaerobic digestion studies were carried out with tannery excess secondary sludge obtained from common effluent treatment plant. The excess sludge...     

Correction to: High-solids thermophilic anaerobic digestion of sewage sludge: effect of ammonia concentration

Journal of Material Cycles and Waste Management - High-solids thermophilic anaerobic digestion fed with sewage sludge of 7–8% and 9–10% total solids was investigated at the hydraulic...     

Potential of biogas production from mixed leaf and food waste in anaerobic reactors

Anaerobic digestion of mixed leaf (MLW) and food wastes (FW) was used to explore the potential use of MLW as an accelerator for FW digestion in two parts for biogas production and as a waste management option in a university community. The effects of the single substrate of FW, co-digestion, ratio of MLW and FW (3:2 and 2:3) and ratio of waste feed to inoculum: F/I (0.1 and 0.4), and feeding frequency (every other day and every 2 days) were evaluated in two neutralized anaerobic reactors. The results showed that different mixture ratios with the same F/I ratio were the major factor on biogas (39.87 m³/kg VS_added) and CH₄ yield (25.99 m³/kg VS_added), including %COD removal (84.50%). Co-digestion had the same effect as F/I on biogas production. Only FW provided the lowest biogas and CH₄ yield. The use of a MLW:FW 2:3, F/I 0.4 mixture with every 2 days feeding provided higher biogas production and %COD removal than with every other day feeding. Two neutralized anaerobic reactors were suitable for digestion with a high F/I, and a wider interval feeding. This finding affirms the possibility of biogas production using MLW as the co-substrate with FW, as opposed to using FW alone.     

Anaerobic digestion of chicken feather with swine manure or slaughterhouse sludge for biogas production

Biogas production from anaerobic digestion of chicken feathers with swine manure or slaughterhouse sludge was assessed in two separate experiments. Ground feathers without any pre-treatment were added to 42-L digesters inoculated with swine manure or slaughterhouse sludge, representing 37% and 23% of total solids, respectively and incubated at 25 °C in batch mode. Compared to the control without feather addition, total CH₄ production increased by 130% (P < 0.001) and 110% (P = 0.09) in the swine manure and the slaughterhouse sludge digesters, respectively. Mixed liquor NH₄N concentration increased (P < 0.001) from 4.8 and 3.1 g/L at the beginning of the digestion to 6.9 and 3.5 g/L at the end of digestion in the swine manure and the slaughterhouse sludge digesters, respectively. The fraction of proteolytic microorganisms increased (P < 0.001) during the digestion from 12.5% to 14.5% and 11.3% to 13.0% in the swine manure and the slaughterhouse sludge digesters with feather addition, respectively, but decreased in the controls. These results are reflective of feather digestion. Feather addition did not affect CH₄ yields of the swine manure digesters (P = 0.082) and the slaughterhouse sludge digesters (P = 0.21), indicating that feathers can be digested together with swine manure or slaughterhouse sludge without negatively affecting the digestion of swine manure and slaughterhouse sludge.     

Co-digestion of cattle manure with food waste and sludge to increase biogas production

Anaerobic co-digestion strategies are needed to enhance biogas production, especially when treating certain residues such as cattle/pig manure. This paper presents a study of co-digestion of cattle manure with food waste and sewage sludge. With the aim of maximising biogas yields, a series of experiments were carried out under mesophilic and thermophilic conditions using continuously stirred-tank reactors, operating at different hydraulic residence times. Pretreatment with ultrasound was also applied to compare the results with those obtained with non-pretreated waste. Specific methane production decreases when increasing the OLR and decreasing HRT. The maximum value obtained was 603 LCH(4)/kg VS(feed) for the co-digestion of a mixture of 70% manure, 20% food waste and 10% sewage sludge (total solid concentration around 4%) at 36°C, for an OLR of 1.2g VS/Lday. Increasing the OLR to 1.5g VS/Lday led to a decrease of around 20-28% in SMP. Lower methane yields were obtained when operating at 55°C. The increase in methane production when applying ultrasound to the feed mixtures does not compensate for the energy spent in this pretreatment.     

Effect of feed slurry dilution and total solids on specific biogas production by anaerobic digestion in batch and semi-batch reactors

Journal of Material Cycles and Waste Management - Biomass from various sources such as cow dung is a significant source of&nbsp;renewable energy (as biogas) in many regions globally, especially...     

Long-term anaerobic digestion of food waste stabilized by trace elements

The purpose of this study was to examine if long-term anaerobic digestion of food waste in a semi-continuous single-stage reactor could be stabilized by supplementing trace elements. Contrary to the failure of anaerobic digestion of food waste alone, stable anaerobic digestion of food waste was achieved for 368 days by supplementing trace elements. Under the conditions of OLR (organic loading rates) of 2.19-6.64 g VS (volatile solid)/L day and 20-30 days of HRT (hydraulic retention time), a high methane yield (352-450 mL CH(4)/g VS(added)) was obtained, and no significant accumulation of volatile fatty acids was observed. The subsequent investigation on effects of individual trace elements (Co, Fe, Mo and Ni) showed that iron was essential for maintaining stable methane production. These results proved that the food waste used in this study was deficient in trace elements.     

Effect of alkaline pretreatment on anaerobic digestion of solid wastes

The introduction of the anaerobic digestion for the treatment of the organic fraction of municipal solid waste (OFMSW) is currently of special interest. The main difficulty in the treatment of this waste fraction is its biotransformation, due to the complexity of organic material. Therefore, the first step must be its physical, chemical and biological pretreatment for breaking complex molecules into simple monomers, to increase solubilization of organic material and improve the efficiency of the anaerobic treatment in the second step. This paper describes chemical pretreatment based on lime addition (Ca(OH)2), in order to enhance chemical oxygen demand (COD) solubilization, followed by anaerobic digestion of the OFMSW. Laboratory-scale experiments were carried out in completely mixed reactors, 1 L capacity. Optimal conditions for COD solubilization in the first step of pretreatment were 62.0 mEq Ca(OH)2/L for 6.0 h. Under these conditions, 11.5% of the COD was solubilized. The anaerobic digestion efficiency of the OFMSW, with and without pretreatment, was evaluated. The highest methane yield under anaerobic digestion of the pretreated waste was 0.15 m3CH4/kg volatile solids (VS), 172.0% of the control. Under that condition the soluble COD and VS removal were 93.0% and 94.0%, respectively. The results have shown that chemical pretreatment with lime, followed by anaerobic digestion, provides the best results for stabilizing the OFMSW.     

Effects of plastics in anaerobic digestion of urban solid wastes

Anaerobic digestion is a possible method for treating urban solid wastes. This pilot plant study was undertaken to ascertain the effect of plastic refuse on the anaerobic digestion process of municipal solid wastes. The air-blown polyethylene film present in the air classified light fraction of solid waste from Pompono Beach, Florida, U.S.A. was removed by visual separation. Control digesters operating on this substrate, produced more gas than test digesters to which the plastic scraps had been returned.     

Enzymatic pretreatment of lignocellulosic wastes to improve biogas production

The effect of enzymatic pretreatment of sugar beet pulp and spent hops prior to methane fermentation was determined in this study. These industrial residues were subjected to enzymatic digestion before anaerobic fermentation because of high fiber content (of 85.1% dry matter (DM) and 57.7% DM in sugar beet pulp and spent hops, respectively). Their 24h hydrolysis with a mix of enzymatic preparations Celustar XL and Agropect pomace (3:1, v/v), with endoglucanase, xylanase and pectinase activities, was most effective. Reducing sugars concentrations in hydrolysates of sugar beet pulp and spent hops were by 88.9% and 59.4% higher compared to undigested materials. The highest yield of biogas was obtained from the enzymatic hydrolysate of sugar beet pulp (183.39 mL/d from 1g COD at fermenter loading with organic matter of 5.43 g COD/L × d). Fermentation of sugar beet pulp gave 19% less biogas. Methane fermentation of spent hops hydrolysate yielded 121.47 mL/d biogas from 1g COD (at 6.02 g COD/L × d, 13% more than from spent hops). These results provide evidence that suitable enzymatic pretreatment of lignocellulosic wastes improve biogas yield from anaerobic fermentation.     

High-solids anaerobic co-digestion of sewage sludge and food waste in comparison with mono digestions: Stability and performance

System stability and performance of high-solids anaerobic co-digestion of dewatered sludge (DS) and food waste (FW) in comparison with mono digestions were investigated. System stability was improved in co-digestion systems with co-substrate acting as a diluting agent to toxic chemicals like ammonia or Na⁺. For high-solids digestion of DS, the addition of FW not only improved system stability but also greatly enhanced volumetric biogas production. For high-solids digestion of FW, the addition of DS could reduce Na⁺ concentration and help maintain satisfactory stability during the conversion of FW into biogas. System performances of co-digestion systems were mainly determined by the mixing ratios of DS and FW. Biogas production and volatile solids (VSs) reduction in digestion of the co-mixture of DS and FW increased linearly with higher ratios of FW. A kinetic model, which aimed to forecast the performance of co-digestion and to assist reactor design, was developed from long-term semi-continuous experiments. Maximum VS reduction for DS and FW was estimated to be 44.3% and 90.3%, respectively, and first order constant k was found to be 0.17 d^?1 and 0.50 d^?1, respectively. Experimental data of co-digestion were in good conformity to the predictions of the model.