Valorization of leather industry waste in polyurethane composites for reduced flammability

Journal of Material Cycles and Waste Management - Industrial wastes are considered a major cause of environmental pollution, and studies on valorizing these wastes and converting them into...     

Characterization of polypropylene composites using sludge waste from the natural rubber latex industry as reinforcing filler

Journal of Material Cycles and Waste Management - In the natural rubber latex industries, a huge amount of sludge waste is produced in different processes, which creates potential for use as...     

Valorization of titanium metal wastes as tanning agent used in leather industry

The development of new tanning agents and new technologies in the leather sector is required to cope with the increasingly higher environmental pressure on the current tanning materials and processes such as tanning with chromium salts. In this paper, the use of titanium wastes (cuttings) resulting from the process of obtaining highly pure titanium (ingots), for the synthesis of new tanning agent and tanning bovine hides with new tanning agent, as alternative to tanning with chromium salts are investigated. For this purpose, Ti waste and Ti-based tanning agent were characterized for metal content by inductively coupled plasma mass spectrometry (ICP-MS) and chemical analysis; the tanned leather (wet white leather) was characterized by Scanning Electron Microscope/Energy Dispersive Using X-ray (Analysis). SEM/EDX analysis for metal content; Differential scanning calorimetric (DSC), Micro-Hot-Table and standard shrinkage temperature showing a hydrothermal stability (ranged from 75.3 to 77 °C) and chemical analysis showing the leather is tanned and can be processed through the subsequent mechanical operations (splitting, shaving). On the other hand, an analysis of major minor trace substances from Ti-end waste (especially vanadium content) in new tanning agent and wet white leather (not detected) and residue stream was performed and showed that leachability of vanadium is acceptable. The results obtained show that new tanning agent obtained from Ti end waste can be used for tanning bovine hides, as eco-friendly alternative for chrome tanning.     

Use of waste brick as a partial replacement of cement in mortar

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.     

Valorization of oat hull fiber from agri-food industrial waste as filler for poly(3-hydroxybutyrate-co-3-hydroxyhexanoate)

Journal of Material Cycles and Waste Management - Oat hull fibers are an agri-food industrial waste used in this research as a filler for a poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) matrix, to...     

Use of glazed ceramic waste as additive in mortar and the mathematical modelling of its strength

This study investigated the reusability of waste material from the tile manufacturing industry as an alternative material to natural pozzolan trass. Yield strength values of mortar made from Portland cement (CEM 142.5), were measured by adding glazed ceramic waste and trass at various weight ratios (5 to 40%). The test results proved that the strength values at 2, 7, and 28 days gave good results for concentrations of waste materials less than 5-10% in the cement. A decrease in strength was observed at higher concentrations. Mathematical modelling results showed a logarithmic correlation between the mortar strength and weight fraction of cement.     

Utilization of limestone dust waste as filler in natural rubber

The possibility of using limestone dust waste (LDW) as a filler in natural rubber (NR) was investigated. First, the basic properties of LDW were characterized; LDW was then incorporated into NR and the compound properties were determined. Comparison of the reinforcing effect of LDW and other commercial fillers such as light-precipitated calcium carbonate (PCC) and nanoprecipitated calcium carbonate (NPCC) was made. The results revealed that even though the addition of LDW has little effect on compound processability, it has a negative effect on most mechanical properties, e.g., tensile strength, tear strength, and abrasion resistance, of the vulcanizate. Among the three fillers, the degree of reinforcement could be placed in the following order: NPCC > PCC > LDW. Due to their relatively low specific surface area and thus low reinforcement ability, both LDW and PCC can be grouped as nonreinforcing fillers, whereas NPCC, the specific surface area of which is relatively high, could be grouped as a semi-reinforcing filler for rubber.     

Performance of recycled ceramic waste as aggregates in hot mix asphalt (HMA)

Ceramic waste materials from the production of titles has increased over the years. Preliminary studies on the properties of ceramics showed that this material can be incorporated into asphalt mixtures as aggregates. Laboratory tests were conducted to evaluate the feasibility of utilizing ceramic materials from tile manufacturing firms. A study was undertaken to look into the performance of crushed ceramics that were incorporated in asphalt mixtures to replace the conventional granite aggregates from sizes 5.0 mm down including the 75 micron filler. The replacement was done proportionally with a 0, 20, 40, 60, 80, and 100% percent by weight of granite aggregates. The outcome of the study showed that the performance of recycled ceramic aggregates in hot mix asphalt (HMA) reached an optimum at about 20% which means there is a great potential for the use of it in asphalt mixtures. The Marshall stability showed an increment of about 25% while the resilient modulus strength improved by 13.5% as compared with the control specimen. All samples were analyzed at various proportions of ceramic–granite aggregate combination and were observed that a 20% use of 5 mm down ceramic aggregates blended with granite aggregates produce higher strength HMA.     

Use of waste ash from palm oil industry in concrete

Palm oil fuel ash (POFA), a by-product from the palm oil industry, is disposed of as waste in landfills. In this study, POFA was utilized as a pozzolan in concrete. The original size POFA (termed OP) was ground until the median particle sizes were 15.9 microm (termed MP) and 7.4 microm (termed SP). Portland cement Type I was replaced by OP, MP, and SP of 10%, 20%, 30%, and 40% by weight of binder. The properties of concrete, such as setting time, compressive strength, and expansion due to magnesium sulfate attack were investigated. The results revealed that the use of POFA in concretes caused delay in both initial and final setting times, depending on the fineness and degree of replacement of POFA. The compressive strength of concrete containing OP was much lower than that of Portland cement Type I concrete. Thus, OP is not suitable to be used as a pozzolanic material in concrete. However, the replacement of Portland cement Type I by 10% of MP and 20% of SP gave the compressive strengths of concrete at 90 days higher than that of concrete made from Portland cement Type I. After being immersed in 5% of magnesium sulfate solution for 364 days, the concrete bar mixed with 30% of SP had the same expansion level as that of the concrete bar made from Portland cement Type V. The above results suggest that ground POFA is an excellent pozzolanic material and can be used as a cement replacement in concrete. It is recommended that the optimum replacement levels of Portland cement Type I by MP and SP are 20% and 30%, respectively.     

Radon diffusion and exhalation from mortar modified with fly ash: waste utilization and benefits in construction

Journal of Material Cycles and Waste Management - The utilization of fly ash in construction and cement industry increases from last few decades. But the question on utilization of fly ash for...     

Investigation of briquetting of metal waste from the bearing industry.

An economical method to process the metal waste that comes from the ball-bearing industry is presented. The purpose of the study was to determine the physical-chemical properties of the material, to present the most suitable binders and identify the factors that can affect briquette strength. The mechanical strength and resistance to gravitational drop were defined for both fresh briquettes and those that had been seasoned. The briquette structure was also tested. On the basis of the results of experimental studies and laboratory trials two techniques for processing the waste from the ballbearing industry on an industrial technological scale were developed. The economic and ecological impacts of these industrial applications were examined. The results of the investigations suggest that the briquettes might be recycled in steel-making furnaces. The reported solution to the problem of management of this type of waste appears to be universal and could also be applied by other waste-related enterprises.     

Colloids in the mortar backfill of a cementitious repository for radioactive waste

Colloids are present in groundwater aquifers and water-permeable engineered barrier systems and may facilitate the migration of radionuclides. A highly permeable mortar is foreseen to be used as backfill for the engineered barrier of the Swiss repository for low- and intermediate-level waste. The backfill is considered to be a chemical environment with some potential for colloid generation and, due to its high porosity, for colloid mobility. Colloid concentration measurements were carried out using an in-situ liquid particle counting system. The in-house developed counting system with three commercially available sensors allowed the detection of single particles and colloids at low concentrations in the size range 50-5000 nm. The counting system was tested using suspensions prepared from certified size standards. The concentrations of colloids with size range 50-1000 nm were measured in cement pore water, which was collected from a column filled with a highly permeable backfill mortar. The chemical composition of the pore water corresponded to a Ca(OH)2-controlled cement system. Colloid concentrations in the backfill pore water were found to be typically lower than approximately 0.1 ppm. The specific (geometric) surface areas of the colloid populations were in the range 240 m2 g(-1) to 770 m2 g(-1). The low colloid inventories observed in this study can be explained by the high ionic strength and Ca concentrations of the cement pore water. These conditions are favourable for colloid-colloid and colloid-backfill interactions and unfavourable for colloid-enhanced nuclide transport.     

Study of the evaporation process of saline waste from the tanning industry.

The second and third steps of wastewater treatment in the tanning industry generate sludges that are rich in salts, organic matter and suspended solids. Since these are formally catalogued as industrial wastes by environmental legislation, they cannot be disposed of directly but need a final treatment. One of the problems with these wastes is their high water content, which has to be reduced. In the particular case of the concentrated streams from the secondary and tertiary treatment steps, the sludges are first concentrated by evaporation, and the evaporated water is used in other parts of the plant. This study, which preceded evaporator design, analysed the evaporation process (laboratory scale) of a saline residue produced in the reverse osmosis step of the treatment of tanning wastewaters by the company Aquagest Levante, S.A. in Lorca (Murcia, Spain), to ascertain its behaviour in the evaporation process and the evolution of its physical properties. The study served to determine the exact mineralogy and ionic composition as well as the characteristics of the waste in question. This information was used in the last step of the design of the evaporation equipment.     

Transesterification reaction of the fat originated from solid waste of the leather industry

The leather industry is an industry which generates a large amount of solid and liquid wastes. Most of the solid wastes originate from the pre-tanning processes while half of it comes from the fleshing step. Raw fleshing wastes which mainly consist of protein and fat have almost no recovery option and the disposal is costly. This study outlines the possibility of using the fleshing waste as an oil source for transesterification reaction. The effect of oil/alcohol molar ratio, the amount of catalyst and temperature on ester production was individually investigated and optimum reaction conditions were determined. The fuel properties of the ester product were also studied according to the EN 14214 standard. Cold filter plugging point and oxidation stability have to be improved in order to use the ester product as an alternative fuel candidate. Besides, this product can be used as a feedstock in lubricant production or cosmetic industry.     

Potential utilization of rubberwood flour and sludge waste from natural rubber manufacturing process as reinforcement in plastic composites

Journal of Material Cycles and Waste Management - The present study aims to evaluate and compare the potential of rubberwood flour (RWF) and sludge waste from manufacturing process of the...     

An alternative method for the treatment of waste produced at a dye and a metal-plating industry using natural and/or waste materials.

The aim of this study was to develop cost-effective, appropriate solidification technologies for treating hazardous industrial wastes that are currently disposed of in ways that may threaten the quality of local groundwater. One major objective was to use materials other than cement, and preferably materials that are themselves wastes, as the solidification additives, namely using wastes to treat wastes or locally available natural material. This research examines the cement-based and lime-based stabilization/solidification (S/S) techniques applied for waste generated at a metal-plating industry and a dye industry. For the lime-based S/S process the following binder mixtures were used: cement kiln dust/ lime, bentonite/lime and gypsum/lime. For the cement-based S/S process three binder mixtures were used: cement kiln dust/cement, bentonite/cement and gypsum/cement. The leachability of the wastes was evaluated using the toxicity characteristic leaching procedure. The applicability and optimum weight ratio of the binder mixtures were estimated using the unconfined compressive strength test. The optimum ratio mixtures were mixed with waste samples in different ratios and cured for 28 days in order to find the S/S products with the highest strength and lowest leachability at the same time. The results of this work showed that the cement-and lime-based S/S process, using cement kiln dust and bentonite as additives can be effectively used in order to treat industrial waste.     

Use of waste gypsum to replace natural gypsum as set retarders in portland cement

The present study is focused on clarifying the influence of waste gypsum (WG) in replacing natural gypsum (NG) in the production of ordinary Portland cement (OPC). WG taken from slip casting moulds in a ceramic factory was formed from the hydration of plaster of paris. Clinker and 3–5 wt% of WG was ground in a laboratory ball mill to produce cement waste gypsum (CMWG). The same procedure was repeated with NG to substitute WG to prepare cement natural gypsum (CMNG). The properties of NG and WG were investigated via X-ray Diffraction (XRD), X-ray fluorescence (XRF) and differential scanning calorimetry (DSC)/thermogravimetric (TG) to evaluate the properties of CMNG and CMWG. The mechanical properties of cement were tested in terms of setting time, flexural and compressive strength. The XRD result of NG revealed the presence of dihydrate while WG contained dihydrate and hemihydrate. The content of dihydrate and hemihydrates were obtained via DSC/TG, and the results showed that WG and NG contained 12.45% and 1.61% of hemihydrate, respectively. Furthermore, CMWG was found to set faster than CMNG, an average of 15.29% and 13.67% faster for the initial and final setting times, respectively. This was due to the presence of hemihydrate in WG. However, the values obtained for flexural and compressive strength were relatively the same for CMNG and CMWG. Therefore, this result provides evidence that WG can be used as an alternative material to NG in the production of OPC.     

Application of waste aluminum cans based nano alumina as reinforcing filler in natural rubber composites

Journal of Material Cycles and Waste Management - The application of waste materials based fillers is unique way to achieve rubber composites, which reduces the amount of waste in the environment...     

Production of new concrete with leather tannery waste used as partial replacement of the natural sand

Journal of Material Cycles and Waste Management - Leather production is a technology that boosts the economy because of its versatility and durability. However, the wastes generated throughout the...