基于JSA-BN的水上提管维修作业风险分析

为保障海底油气管道维修作业安全,提出1种基于JSA-BN的作业风险分析方法。采用JSA方法辨识分析水上提管维修作业过程中潜在的风险因素,得出不同作业步骤的风险等级;建立水上提管维修作业贝叶斯网络模型,计算出各作业环节的成功概率;依托贝叶斯网络的逆向推理及敏感性分析能力,实现水上提管维修作业风险薄弱点的定量预测和评估。研究结果表明:提出的基于JSA-BN的作业风险分析方法可应用于近岸海底管道应急维修作业风险分析;在整个水上提管维修作业活动中,提管作业和切割破损管道作业为关键作业环节,提升过程中碰撞、掉落事件为薄弱风险因素。     

植物油布的自燃火灾特性和抑制效果研究

为探究植物油布的自燃危险性,利用TG-DSC热重分析技术讨论其自燃火灾特性及防老剂对其的抑制效果.结果表明:油布混合样品的特征温度分别为171.7℃,380.7℃,466.7℃和555.0℃,根据特征温度将油布氧化过程划分为5个阶段:低温氧化阶段、前期燃烧阶段、混合燃烧阶段、后期燃烧阶段和燃尽阶段;植物油活化能大小顺序...     

Statistical evaluation and analysis of safety intervention in the determination of an effective resource allocation strategy

This paper provides an analytical background for the development of an effective safety intervention program with the aim of minimizing incident rates. Safety intervention data were collected from the environmental health and safety department of an American-owned oil company in the Niger-Delta region of Nigeria. A safety model was developed to determine the safety intervention factors and interactions which minimize incident rates, with the aim of predicting a better resource allocation strategy. Five main safety intervention factors (factor A: leadership and accountability; factor B: qualification selection and pre-job; factor C: employee engagement and planning; factor D: work in progress; factor E: evaluation, measurement and verification) were highlighted and investigated to show their effects on incident rate performance. Analysis of variance test showed that four safety factors (A, C, D, and E) were significant. Statistical techniques such as response surface design plots were used to determine the resource allocation method. The developed safety model recommended the allocation of 16.66% of the available resources to the significant safety intervention activities in order to achieve the desirable incident rate. In order to reap the benefits of this research, it will be important to concentrate more efforts and resources on significant factors which have positive impacts in minimizing incident rates.     

变压器油池火燃烧规律的实验研究*

为对变压器油池火灾进行准确有效的灭火,研究不同尺寸和不同厚度下变压器油的火灾动力学特征和基本燃烧特性,具体分析变压器油的燃烧过程和变压器油燃烧速率、火焰温度以及辐射热流随油池直径以及厚度的变化规律。结果表明:整个油品的燃烧过程分为预热燃烧阶段、稳定燃烧阶段和火焰熄灭阶段。对于厚度大于10 mm的油池燃烧,稳定阶段的燃烧速率与油层厚度无关,稳定阶段的燃烧速率随着油池直径的增加而增加。同时,变压器油火灾连续火焰区温度接近750 ℃。对于稳定燃烧阶段下的变压器油燃烧,基于辐射通量可得出在燃烧过程中,辐射热量占总燃烧热的占比约为1/3。研究结果可丰富变压器油燃烧的基础数据,为变压器火灾的灭火提供参考。     

An incident investigation on an unexpected loss of containment and damage to PHI-TEC II during acrylonitrile runaway tests

This article investigates a laboratory incident that occurred during the analysis of a thermal runaway reaction of acrylonitrile monomer. This failure, which was attributed to an human error, resulted in financial losses and corresponding unexpected results. The incident not only damaged the interior of the vessel and other instrument parts, but also exposed the researchers to considerable danger, necessitating their escape from the laboratory. The failure characteristics are discussed, and countermeasures are developed to prevent such a type of incident from reoccurring.     

大型原油商业储备油库火灾危险性数值模拟分析

石油储备油库多向大型化、复杂化方向发展,发生事故时扑救非常困难。为了深入探讨巨型油罐火灾发展趋势与规律、事故危害后果,结合宁夏惠安堡原油商业储备油库这一工程实例,采用基于大涡模拟的FDS模型作为模拟计算平台,对巨型油罐火灾的燃烧过程进行数值模拟计算。通过分析计算,得到烟气分布、温度分布、热辐射强度分布等火灾过程参数的变化趋势,以及在有风和无风状态下着火罐对相邻油罐的影响,探讨现行建设工程消防技术标准就储罐防火间距、火灾时对邻近罐体冷却设计要求运用于巨型储油罐时的消防安全状况,为巨型储油罐消防安全科学合理设计提供理论依据。     

Evaluation of the spontaneous combustion characteristics of coal of different metamorphic degrees based on a temperature-programmed oil bath experimental system

Research on the micro- and macrocharacteristics of different metamorphic degrees of coal helps improve the control and protection techniques used during spontaneous combustion. Nine coals with different properties were thoroughly investigated in this study. Fourier transform infrared spectroscopy and a self-designed temperature-programmed oil bath experimental system were adopted to analyze the molecular structure and macrocharacteristic parameters of the spontaneous combustion of coal. Additionally, the influence of particle size on spontaneous combustion was considered. Various functional groups were employed as microcharacteristic parameters to capture the principal active groups in oxidation. The gas production rate, oxygen consumption rate, gas concentration, heat energy release rate, and characteristic temperatures were evaluated as macrocharacteristic parameters to investigate the changes in coal during oxidation. The results establish that the microcharacteristics of coal molecules determine the degree of spontaneous combustion based on intrinsic properties and that changes in the macrocharacteristics of the spontaneous combustion of coal reflect the microstructural changes. The contents of the hydroxyl groups, carbonyl groups, alkyl ether and aryl ether in the coal molecules gradually decrease with the metamorphic increase. Oxygen-containing functional groups have higher reactivities and easily react with oxygen, causing the macroparameters, such as the oxygen consumption rate, the gas generation rate and the heat energy release rate, to consistently decrease with the increase of the metamorphic degree. Small-particle-size coal molecules have more active aliphatic hydrocarbons, oxygen-containing functional groups and a larger specific surface area, increasing the chances of adsorbing the oxygen of active groups and promoting the reaction between coal and oxygen. The experimental results indicate that coal samples with higher metamorphic degrees or larger sizes exhibit lower tendencies toward spontaneous combustion. Evaluation of the spontaneous combustion of coal based on a temperature-programmed oil bath experimental system is of great practical importance for preventing the spontaneous combustion of coal during storage, processing and utilization and can serve as a convenient reference for production safety in mining applications.     

Fired equipment combustion chamber accidents: A historical survey

A historical analysis was carried out on 189 accidents that occurred in gas and oil fuel fired equipment. The variation of frequency as a function of time, the main causes leading to a fire or an explosion, as well as the consequences of the accidents were studied. Explosion was the most frequent accident, followed by fire; in a few cases the final outcome was a release. Accidents in gas fired combustion equipment were significantly more frequent than those in the liquid fired ones. The main causes were tube rupture and/or error in ignition/reignition sequences, followed by loss of flame in the combustion chamber and, with a minor frequency, entrance of non-expected fuel and presence of non-combusted materials. The consequences on people were much more important in case of explosions than in case of fires. Even though the equipment involving combustion chambers can be considered essentially safe, this historical analysis has shown that accidents continue to occur with certain frequency because the number of existing units is quite high and the possibility of human error during its operation and maintenance is still significant.     

生活垃圾焚烧飞灰重金属在浸出柱中的浸出规律

通过浸出柱实验,研究生活垃圾焚烧飞灰中重金属的动态浸出规律.结果表明,浸出液中各种重金属的质量浓度均随浸取剂与飞灰比值(L/S)增大而减小,并在L/S＞2后趋于稳定.除Pb外,浸出质量浓度均低于污水综合排放标准(GB 8978-1996)限值.对比原灰与浸出残留物重金属多级提取结果表明,飞灰的重金属在浸出柱实验中释放能力由强到弱依次为:Cd、Ni、Cu、Pb、Zn和Cr.受浸取剂pH值和固液接触方式影响,浸出柱重金属累计浸出量都小于国家标准(GB 5086.2-1997)浸出量(Cd除外),尤其Cr、Hg和Pb的浸出柱累计浸出量分别是国标浸出量的23.25%、1.29%和14.29%     

Actual safety performance of the Malaysian offshore oil platforms: Correlations between the leading and lagging indicators

IntroductionThis study establishes the correlations between performance of a set of key safety factors and the actual lagging performance of oil platforms in Malaysia, hence the relevance of the key safety factors in evaluating and predicting the safety performance of oil and gas platforms. The key factors are crucial components of a safety performance evaluation framework and each key safety factor corresponds to a list of underlying safety indicators.MethodIn this study, participating industrial practitioners rated the compliance status of each indicator using a numbering system adapted from the traffic light system, based on the actual performance of 10 oil platforms in Malaysia. Safety scores of the platforms were calculated based on the ratings and compared with the actual lagging performance of the platforms. Safety scores of two platforms were compared with the facility status reports' findings of the respective platforms.ResultsThe platforms studied generally had good performance. Total recordable incident rates of the platforms were found to show significant negative correlations with management and work engagement on safety, compliance score for number of incident and near misses, personal safety, and management of change. Lost time injury rates, however, correlated negatively with hazard identification and risk assessment. The safety scores generally agreed with findings of the facility status reports with substandard process containment found as a contributor of hydrocarbon leaks.ConclusionsThis study proves the criterion validity of the safety performance evaluation framework and demonstrates its usability for benchmarking and continuous improvement of safety practices on the Malaysian offshore oil and gas platforms.Practical applicationsThis study reveals the applicability of the framework and the potential of extending safety reporting beyond the few conventional lagging safety performance indicators used. The study also highlights the synergy between correlating safety factors to streamline safety management on offshore platforms.     

Systems thinking in a gas explosion accident – lessons learned from Taiwan

On July 31, 2014, at around 23:57, several huge explosions occurred that lasted for 2 h in Kaohsiung City, Taiwan. As a result of a gas leak from a ruptured underground pipeline, the catastrophic incident destroyed more than 6 km of roads, killed 32 people, injured 321 people, and damaged 3259 buildings. Pipeline explosions have been reported as a repeatedly occurring problem, indicating that (1) complex systems are difficult to manage and control, and (2) humans are unable to effectively learn from experiences of accidents. Initial analyses results reveal that root causes of this incident were a combination of a series of complex chain reactions, which eventually led to propylene leakage and explosion. This is a systematic problem, which can hardly be investigated or analyzed by traditional research approaches. Based on the investigation reports and “systems thinking” method, this study develops causal loop diagrams for the Kaohsiung gas explosion to explore the root causes of the disaster. The research results indicate that (1) this pipeline explosion incident was the result of the chain reactions and was the output of a complex system; (2) the mental model of “production first” and “experience gap” were the root causes of the disaster; and (3) to achieve a higher safety standard, continuous education to improve the mental model of “safety first and safety over production” are essential. The findings of this study may contribute toward the improvement of the standard operating procedure for disaster management and preventing similar incidents in the future.     

基于燃烧相互作用的PMMA相向火蔓延特性实验研究

为探究耦合燃烧作用对固体可燃物火蔓延的影响,开展基于燃烧相互作用的聚甲基丙烯酸甲酯(polymethyl methacrylate, PMMA)相向火蔓延特性实验研究。通过对不同宽度PMMA板进行相向火蔓延实验,获取火焰图像、温度场、质量损失速率等燃烧特性参数,分析相向火蔓延的过程特点与燃烧机理。研究结果表明：相向火蔓延过程中存在4个典型阶段,即快速发展阶段、相对稳定阶段、相互作用阶段、融合燃尽阶段;PMMA板宽度对相向火蔓延燃烧特性的影响较为显著,体现在热解区长度、相对稳定状态维持时间、质量损失速率等参数变化上。研究结果可为建筑物保温材料的火灾预防抑制提供参考。     

Incident investigation of mono-nitro toluene still explosion

At one of the nitro-toluene facilities, an o-nitro toluene still was in standby mode. During the standby mode feed to the still had been stopped, the column was not de-inventoried, steam flow to the reboiler was not shut off and the condenser was on total reflux. After 22 days of standby mode, steam was shut off for 5 days for annual plant maintenance. Eight days after the re-start of steam, the still exploded, hurling debris as far as one mile. The internal packing was expelled from the column and landed on the ground burning. The incident was investigated to establish the contributing factors leading to explosion. Accelerating Rate Calorimetery was extensively used to determine the onset temperature for exothermic activity in the presence/absence of a number of materials to establish the underlying cause of the accident. It was found that foulant collected in the column over a period of years accelerated the ’runaway reaction’.     

Evaluation of the spontaneous combustion tendency of corrosion products in oil tanks based on TOPSIS methodologies

Spontaneous ignition of the corrosion products of an oil tank may lead to an explosion. To evaluate the spontaneous combustion tendency of corrosion products in oil tanks, the thermodynamic characteristic parameters of the corrosion products of oil tanks were obtained by thermogravimetry as evaluation indexes. Then, the objective weights of these indexes were calculated via the CRITIC method, and TOPSIS theory was used to comprehensively evaluate the spontaneous combustion tendency of corrosion product samples from oil tanks. The results show that the weight of the mass loss rate at the ignition point is the highest, and the apparent activation energy of the corrosion products is not the decisive factor affecting their spontaneous combustion tendency. As such, the spontaneous combustion tendency of the corrosion products of oil tanks cannot be based on only the apparent activation energy. The spontaneous combustion tendency of the corrosion products of a gasoline tank is lower than that of a diesel tank. The higher the heating rate is, the stronger the tendency of spontaneous combustion will be.     

二硫化钼基杂化物对聚合物火灾安全性影响

为改善聚合物材料的火灾安全性,利用二硫化钼(MoS2)的独特性能,结合纳米复合、催化成炭等设计思路,采用共沉淀法制备CeMnOx-MoS2和CeFeOx-MoS2双金属氧化物-MoS2纳米杂化物,并将其分别应用到2种典型聚合物(聚氨酯和环氧树脂)中.结果 表明:2种杂化物均匀分散在聚合物基体中,可有效延缓聚合物材料的热...     

石油钻井工业事故统计分析

石油钻井工业每年发生大量的事故,造成人员伤亡,环境污染和经济损失。本文通过对中东某采油区13年间3008起各类事故进行统计分析,找出不同因素影响下钻井事故发生的分布规律,为安全管理提供依据。统计结果表明,在炎热的季节,事故发生较为集中,在气候宜人的季节,事故相对较少;斋月所在的月份,事故数量明显增多,与斋月相邻的两个月事故数量明显减少;各类事故按其严重程度呈现金字塔形分布;手脚受伤在LTI中占据相当高的比例;HSE管理质量和承包商的变更对事故的分布有显著的影响。     

基于ISM的油港集疏运作业安全风险分析

油港集疏运作业安全对油港运营安全管理至关重要。通过实地调研、访谈及问卷调查确定了油港集疏运作业安全风险因素;分析各因素间的直接影响关系,建立邻接矩阵和可达矩阵,构建了油港集疏运作业安全影响因素的解释结构模型;通过不同层级之间的关系分析,找出了油港集疏运作业过程中优先级较高的风险因素。结果表明,表层风险因素多为设备因素,中层风险因素集中于港内自身和港外环境因素,深层风险因素主要为人为因素和安全管理因素。     

油气管道维抢修密封卡具的安全检测与应用

针对油气管道维抢修所使用密封卡具在使用过程中存在安全隐患的问题,提出了1种密封卡具的安全检测方法,并设计了检测平台。检测平台主要由管段夹持装置、密封卡具组件、实验管段、液压注剂系统以及压力测量系统等构成;检测方法包括密封卡具的出厂强度检验、密封性能测试以及安全施工压力测试,通过检测来确保施工过程中密封卡具的安全稳定性及密封作业的成功率;在新疆油田采油一厂进行了现场应用,对泄漏管段进行现场勘测后设计加工了适用的密封卡具,对该卡具进行了室内安全检验,并依据注剂式密封技术的相关标准在现场实施了带压密封作业。研究结果表明:所加工密封卡具的强度、密封性能安全可靠,现场安全注剂压力不应超过22 MPa,管道未发生二次破坏,密封效果良好。     

Characterization of Ti powders mixed with TiO2 powders: Thermal and kinetic studies

The fire and explosion risks of metal powders admixed with solid inertants have been extensively investigated for many years. However, it remains unclear why such solid mixtures have high potential fire and explosion risk even when mixed with high percentages of non-combustible solids. This paper investigates how to interpret these risks, from a microscopic perspective, with thermal and kinetic parameters including initial ignition temperature, mass unit exothermic energy, activation energy and risk index of spontaneous combustion. The results show that the initial ignition temperature based on TG (Thermogravimetry) analysis is related to ignition sensitivity, and increased with percentage of admixed solid inertant. The unit mass exothermic energy based on DSC (Differential scanning calorimetry) analysis is related to flame spread velocity. Activation energy and the risk index of spontaneous combustion can be used to explain the reactivity and spontaneous combustion hazard, respectively, of metal powders. We conclude that thermal and kinetic parameters may provide another way to describe the fire and explosion risk of combustible powders, especially for nano metal powders due to the laboratory safety in the normative tests for explosion parameter determination.