Study of Fatigue Life and Filler Interaction of Paper Sludge Filled Epoxidized Natural Rubber (ENR) and Maleated Natural Rubber (MNR) Composites

An investigation on the effect of epoxidation and maleated natural rubber (MNR) on fatigue and rubber-filler interaction properties of paper sludge filled natural rubber composites was elucidated. Paper sludge loading was varied from 0 to 40 phr and conventional vulcanisation system was used while compounding was carried out on a laboratory sized two roll mill. Two different types of natural rubber, SMR L and ENR 50 having 0 and 50 mole% of epoxidation were used in order to investigate the effect of epoxidation on the composites. Results indicate that, at a fixed filler loading, ENR 50 vulcanizates exhibit higher fatigue life than SMR L vulcanizates especially at filler loading below 20 phr which might be associated with better rubber-filler interaction. In the case of composites with the addition of maleated natural rubber (MNR), a higher fatigue life was observed due to presence of physical and/or chemical linkages, which increases the interfacial adhesion. Scanning electron microscopy (SEM) micrographs of fatigue fracture surfaces and rubber-filler interaction study supported the observed result on fatigue life.     

Novel Biodegradable Thermoplastic Elastomer Based on Poly(butylene succinate) and Epoxidized Natural Rubber Simple Blends

Novel biodegradable thermoplastic elastomer based on epoxidized natural rubber (ENR) and poly(butylene succinate) (PBS) blend was prepared by a simple blend technique. Influence of blend ratios of ENR and PBS on morphological, mechanical, thermal and biodegradable properties were investigated. In addition, chemical interaction between ENR and PBS molecules was evaluated by means of the rheological properties and infrared spectroscopy. Furthermore, the phase inversion behavior of ENR/PBS blend was predicted by different empirical and semi-empirical models including Utracki, Paul and Barlow, Steinmann and Gergen models. It was found that the co-continuous phase morphology was observed in the blend with ENR/PBS about 58/42 wt% which is in good agreement with the model of Steinmann. This correlates well to morphological and mechanical properties together with degree of crystallinity of PBS in the blends. In addition, the biodegradability was characterized by soil burial test after 1, 3 and 9 months and found that the biodegradable ENR/PBS blends with optimum mechanical and biodegradability were successfully prepared.     

Biodegradable Green Glove Containing Ascorbic Acid from Maleated Epoxidized Natural Rubber/Poly(vinyl alcohol) Blend: Preparation and Physical Properties

Journal of Polymers and the Environment - The objective of this work was to prepare a maleate epoxidized natural rubber (MENR) and poly(vinyl alcohol) (PVA) (MENR/PVA) blend in the presence of...     

Structure and Properties of Chicken Feather Barbs as Natural Protein Fibers

The structure and properties of chicken feather barbs makes them unique fibers preferable for several applications. The presence of hollow honeycomb structures, their low density, high flexibility and possible structural interaction with other fibers when made into products such as textiles provides them unique properties unlike any other natural or synthetic fibers. No literature is available on the physical structure and tensile properties of chicken feather barbs. In this study, we report the physical and morphological structure and the properties of chicken feather barbs for potential use as natural protein fibers. The morphological structure of chicken feather barbs is similar to that of the rachis but the physical structure of the protein crystals in chicken feather barbs is different than that reported for feather rachis keratin. The tensile properties of barbs in terms of their strength and modulus are similar but the elongation is lower than that of wool. Using the cheap and abundant feathers as protein fibers will conserve the energy, benefit the environment and also make the fiber industry more sustainable     

Properties Investigation of Epoxidized Sunflower Oil as Bioplasticizer for Poly (Lactic Acid)

Journal of Polymers and the Environment - This study aims to improve low intrinsic ductility of poly (lactic acid) (PLA) by using a novel bio-sourced plasticizer environmentally friendly and...     

Preparation of Liquid Epoxidized Natural Rubber by Oxidative Degradations Using Periodic Acid,Potassium Permanganate and UV-Irradiation

Epoxidized natural rubber (ENR) needs to be degraded into shorter chain lengths, to form liquid epoxidized natural rubber (LENR), for applications such as coating and adhesives. Since ENR contains both C=C and epoxide groups as reactive sites for degradation reactions, thus, LENR could be prepared by different methods through cleavages of C=C or epoxide groups, or a combination of both sites. Different mechanisms would produce different terminals on the LENR. This paper reports the oxidative degradation by (a) periodic acid, (b) potassium permanganate and (c) ultra violet (UV) irradiation. The degraded rubbers were characterized by gel permeation chromatography (GPC), nuclear magnetic resonance (NMR) and Fourier transform infra-red spectroscopy (FTIR). Ester and ketone terminals were formed in all the three methods, but lactone and hydrofuranic structures were observed only in degradation by UV irradiation. NMR spectrum reveals that cyclization of ENR has occurred during degradation by periodic acid. At lower periodic acid concentration, degradation takes place only via C=C cleavage, but at higher concentration, the attack to the epoxide groups becomes more prominent. Potassium permanganate has attacked both the double bonds and epoxide groups. On the other hands, epoxide group was not affected during degradation by UV irradiation, which cleaved only the C=C bonds.     

New Route for Devulcanization of Natural Rubber and the Properties of Devulcanized Rubber

Devulcanization of natural rubber (NR) compound was carried out by means of benzoyl peroxide as a devulcanizing agent by two different techniques namely (a) chemical process and (b) mechano-chemical process. Furthermore, the effects of time and concentration of devulcanizing agent on the devulcanization process were investigated. The extent of devulcanization of natural rubber was studied by estimation of percent devulcanization, volume fraction of rubber after swelling, Mooney viscosity and crosslinked density. The devulcanized natural rubber obtained from mechano-chemical process was blended with virgin natural rubber in different proportions. The mechanical properties and morphology of the revulcanized blends were examined and found to be interesting. Thus, waste rubber could be reused successfully by this technique.     

Material Properties and Influence of Molecular Weight and Testing Rate on Adhesion Properties of Epoxidized Natural Rubber-Based Adhesives

The effect of molecular weight and testing rate on peel and shear strength of epoxidized natural rubber (ENR-50)-based adhesive was investigated using petro resin as the tackifier. Toluene and polyethylene terephthalate were used as the solvent and substrate respectively. Peel and shear strength were determined by a Llyod Adhesion Tester operating at different rates of testing. Result shows that peel strength and shear strength increases up to an optimum molecular weight of 4.2 × 10⁴ g/mol of ENR-50. This observation is attributed to the combined effects of wettability and mechanical strength of rubber for peel strength. For shear strength, it is ascribed to the optimum cohesive and adhesive strength. Both peel strength and shear strength increases with increasing rate of testing, an observation which is associated to the viscoeslastic response of the adhesive. Thermal study, SEM and FTIR study confirms the miscibility of tackifier with ENR-50.     

Effect of Nucleating Agents on Physical Properties of Poly(lactic acid) and Its Blend with Natural Rubber

Poly(lactic acid) (PLA) presents high strength and modulus, but very low toughness as well as slow crystallization. Natural rubber (NR) was blended to enhance the toughness and nucleating agent was added to improve the crystallization. Cyclodextrin (CD), considered as a green compound, as well as calcium carbonate (CaCO₃) and talc were used as nucleating agents. Effects of these nucleating agents on crystallization, mechanical properties and morphology of neat PLA and PLA/NR blend were investigated. It was found that the addition of talc and CD decreased cold crystallization temperature (T_cc) of the PLA. Same result was obtained in PLA/NR blend containing talc. All nucleating agents increased the degree of crystallinity (Χ_C) of PLA, whereas only talc and CaCO₃ increased Χ_C of PLA in PLA/NR blends. The enhanced toughness of PLA by the addition of nucleating agent was attributed to its increased crystallinity, as well as decreased spherulite size. For PLA/NR blends, the increase in toughness was mainly contributed by the presence of the rubber.     

Effect of Poly(Vinyl Acetate) on Mechanical Properties and Characteristics of Poly(Lactic Acid)/Natural Rubber Blends

Natural rubber grafted with poly(vinyl acetate) copolymer (NR-g-PVAc) was synthesized by emulsion polymerization. Three graft copolymers were prepared with different PVAc contents: 1 % (G1), 5 % (G5) and 12 % (G12). Poly(lactic acid) (PLA) was melt blended with natural rubber (NR) and/or NR-g-PVAc in a twin screw extruder. The blends contained 10–20 wt% rubber. The notched Izod impact strength and tensile properties were determined from the compression molded specimens. The effect of NR mastication on the mechanical properties of the PLA/NR/NR-g-PVAc blend was evaluated. Characterization by DMTA and DSC showed an enhancement in miscibility of the PLA/NR-g-PVAc blend. The temperature of the maximum tan δ of the PLA decreased with increasing PVAc content in the graft copolymer, i.e., from 71 °C (pure PLA) to 63 °C (the blend containing 10 % G12). The increase in miscibility brought about a reduction in the rubber particle diameter. These changes were attributed to the enhancement of toughness and ductility of PLA after blending with NR-g-PVAc. Therefore, NR-g-PVAc could be used as a toughening agent of PLA and as a compatibilizer of the PLA/NR blend. NR mastication was an efficient method for increasing the toughness and ductility of the blends which depended on the blend composition and the number of mastications.     

Properties of Composite Panels Made from Tetra-Pak and Polyethylene Waste Material

The objective of this study was to evaluate some of the properties of experimental composite panels manufactured from waste packaging materials without using any additional binders. Particles from three types of materials, namely Tetra-Pak, food packaging films (FPEF) as recycled stretch wraps, and candy polyethylene wrappers (CPEW) were used at different ratios in the panels at a target density of 900 kg/m³. Modulus of rupture (MOR), screw holding strength and dimensional stability in the form of thickness swelling and water absorption of the panels were determined according to European (EN) standards. Based on the findings in this work it was determined that the ratio of different raw materials significantly influenced overall properties of the samples. The highest MOR value of 15.5 MPa was determined for the samples having 40 % Tetra-Pak and 60 % CPEW particles. Modulus of rupture values of the panels decreased with decreasing content of CPEW in the samples. The increased content of Tetra-Pak particles in the samples also resulted in reduction of their strength characteristics and dimensional stability. Properties of the samples considered in this work satisfied minimum requirements of typical particleboard stated in EN standards. It appears that such waste material would have potential to be used as raw material for value-added composite production using no adhesive in the panels and, therefore, such panels would possibly create significant ecological impact as green product.     

Preparation of Natural Composite Microcapsules Containing Orchid Black Currant Fragrance and its Sustained-Release Properties on Hair Bundle

Journal of Polymers and the Environment - In this paper, we developed an environmentally friendly microcapsules with natural materials to replace plastic microbeads used in personal care products...     

Effects of Diisocyanate and Polymeric Epoxidized Chain Extenders on the Properties of Recycled Poly(Lactic Acid)

Increasing demand in the use of poly(lactic acid) (PLA) leads to a debate about using potential foodstuffs for plastic production and a moral issue when starvation problem is taken into account. One of the solutions is recycling of PLA; however, recycling results in property losses during melt processing due to low thermal stability of PLA. This study focuses on using chain extenders to offset thermal degradation of recycled PLA. The effects of a diisocyanate and a polymeric epoxidized chain extender on the properties of the recycled poly(lactic acid) were investigated. In order to mimic the recycling process, PLA was subjected to thermo-mechanical degradation using a laboratory scale compounder. Chain extender type, loading and mixing time were investigated. On-line rheology and intrinsic viscosity measurements of PLA before and after chain extension confirmed that the molecular weight increased. Dynamic mechanical analysis, rheology and tensile tests revealed that the chain extenders led to a significant increase in modulus, strength and melt-viscosity. It was found that diisocyanate had slightly higher and faster chain extension reactivity than polymeric extender. Differential scanning calorimetry results showed an increase in the crystallization temperature due to the branched and extended chain structure.     

Natural Weathering of Polypropylene and Waste Tire Dust (PP/WTD) Blends

Three series of polypropylene and waste tire dust (PP/WTD) blends using three different WTD sizes were prepared, compression-molded and cut into dumbbells. The specimens were exposed to natural weathering in the northern part of Malaysia for a period of 6 months. The results show that at the same blend composition, blends with fine WTD size exhibit higher mechanical properties than that of blends with coarse WTD after exposure to natural weathering. Regardless of WTD size, the retention of tensile strength and elongation at break, E_b increases with the increase in WTD content. From the exposed surface morphology, it is apparent that the blends with fine WTD and WTD-rich blends were able to withstand weathering better than blends with coarse WTD and PP-rich blends. The DSC thermograms suggest that the overall drop in melting temperature (T_m) of the exposed blends decreases as the WTD content increases.     

Physicochemical Properties of Composite Materials Based on Thermoplastic Yam Starch and Polylactic Acid Improved with the Addition of Epoxidized Sesame Oil

Journal of Polymers and the Environment - Biodegradable materials provide a primary function in preserving and protecting food products, helping to extend shelf life. The present work aims to...     

Preparation and Properties of Poly (Lactic Acid) Nanocomposites Filled with Functionalized Single-Walled Carbon Nanotubes

This work prepared poly (lactic acid) (PLA)/single-walled carbon nanotubes (SWCNTs) composites using a solution blend method, and investigated the influence of the physical properties of PLA/SWCNTs composites. In order to enhanced interfacial interactions between PLA and SWCNTs, the purified SWCNTs were given functionalisation treatments with a nitric acid/sulfuric acid mixture. These acid-treated SWCNTs (A-SWCNTs) were then grafted with 3-isocyanatopropyl triethoxysilane (A-SWCNTs-Si). When these functionalized SWCNTs were used to fill the PLA matrix, the fractured surface of composite does not present the pullout phenomenon. The dimensional stability obviously increased by a factor of approximately 72. The storage modulus was also significantly improved. The surface resistivity of the PLA/SWCNTs composites decreased from 1 × 10¹⁶ to 2.22 × 10⁴ Ω/cm².     

Study on the Effect of Dicumyl Peroxide on Structure and Properties of Poly(Lactic Acid)/Natural Rubber Blend

In attempt to enhance the compatibility of NR in PLA matrix, and furthermore to enhance mechanical properties of PLA, PLA/NR blends with strong interaction were prepared in Haake internal mixer, using dicumyl peroxide (DCP) as cross-linker. The effects of dicumyl peroxide on morphology, thermal properties, mechanical properties and rheological properties of PLA and PLA/NR blends were studied. The results indicated that dicumyl peroxide could increase the compatibility of poly(lactic acid) and natural rubber. With small amount of dicumyl peroxide, the effect on NR toughening PLA was enhanced and the tensile toughness of PLA/NR blends was improved. When the DCP content was up to 0.2 wt%, the PLA/NR blend reached the maximum elongation at break (26.21 %) which was 2.5 times of that of neat PLA (the elongation at break of neat PLA was 10.7 %). Meanwhile, with introducing 2 wt% DCP into PLA/NR blend, the maximum Charpy impact strength (7.36 kJ/m²) could be achieved which was 1.8 times of that of neat PLA (4.18 kJ/m²). Moreover, adding adequate amount of DCP could improve the processing properties of blends: the viscosity of PLA/NR blend decreased significantly and the lowest viscosity of the blends could be achieved when the DCP content was 0.5 wt%.     

The Use of Interfacial Blend to Increase the Adhesion Properties of Natural Rubber/Polyvinylalcohol Multilayer Using Electron Beam Irradiation

Multilayers of natural rubber (NR) and polyvinylalcohol (PVA) were processed by casting natural rubber latex (NRL) then PVA with varying layer thickness. Adhesion between NR and PVA was found to be very poor, as determined with the peel method. The films of interfacial blend were composed of NRL and PVA having different ratios as a layer between NR/PVA layer, possessing good adhesion and exhibited one mechanical phase in tensile-elongation at break tests. The result of adhesion was confirmed by thermogravimetric analysis and scanning electron microscopy study. Also, adhesion was too strong for delamination at the interface when the unit of three layers NR/blend/PVA was irradiated at 25 kGy. To probe the effect of the adhesion difference on mechanical behavior and deformation of NR/blend/PVA layers at dry and wet conditions, the peel strength was examined as a function of layer thickness and aging time. The results indicated that the interfacial blend, irradiation process and film thickness were the key parameters affecting adhesion of NR/PVA layer.     

Extraction and Characterization of Fiber Treatment Inula viscosa Fibers as Potential Polymer Composite Reinforcement

Journal of Polymers and the Environment - This research aims to characterize and analysis of newly cellulosic fiber extracted from Inula viscosa bark. The obtained Inula viscosa fibers were also...     

Effects of Natural and Artificial Weathering on the Physical Properties of Recycled Poly(ethylene terephthalate)

In accelerated weathering tests, specimens are exposed to higher radiation intensity, temperature and humidity than is likely under natural weathering in order to achieve rapid degradation of the polymer in a convenient short time. In the current work, a correlation between the two environments is attempted so that a prediction of lifetimes in the natural environment can be achieved. During aging, surface flaws are created due to the chain scission process. This is initiated by the absorption of ultra-violet light and directly affects visual appearance and impact strength. After natural weathering, the material shows only plastic deformation in an impact test. However, after artificial weathering to 5000 h of UV exposure, there is a decrease of 85% in impact strength. Colour change occurs at a high rate in the early stages of UV exposure. Beyond 2000 h of exposure, the colour change approaches a steady state and a correlation between the changes under natural and artificial weathering becomes apparent for a potential prediction of lifetimes. From the analysis including the specular component (SCI), taking surface roughening into account, 1 year under natural weathering was found to be equivalent to 25 days under accelerated weathering.