新型离心式脱硫塔气液两相流数值模拟

利用FLUENT软件和SIMPLE算法对新型旋流脱硫塔的气液两相流场进行了数值模拟。计算中气相采用了RSM湍流模型,颗粒相采用了Lagrange坐标系下的随机轨道模型。分析结果表明,气相流场具有强旋流特性;喷射液滴的直径、喷淋量和烟气流速影响其在塔内的分布:喷射液滴粒径越大、喷射量越小、烟气流速越大,入口段降温越少;塔体上方截面平均浓度随液滴粒径的增加而降低,随液气比的增加而增加,随烟气流速的增加会先增加至最高值然后降低。喷淋液滴在其他运行参数不变时,平均粒径范围为0.5～1 mm,会对进口烟气起到较好的净化与降温的作用,并使塔体上方喷淋液滴在截面z=4.15 m处浓度分布均匀且覆盖率高;在保证液滴粒径较小时,通过降低烟气流速或增加喷淋量可提高液滴喷淋覆盖率,使得烟气与喷淋充分接触。计算得到的气相流场分布与实测值吻合较好,证明了数学模型的合理性,为进一步优化分离器结构提供了可靠依据。     

SNCR的喷雾与混合过程及其对脱硝效率的影响

研究了SNCR(选择性无催化还原)工艺过程中还原剂液滴向炉内的喷射轨迹、以及还原剂在炉内高温空间的蒸发和混合扩散问题,得到了循环流化床锅炉不同截面的还原剂浓度分布。由研究结果可知,随着雾炬的扩散,还原剂浓度分布更加均匀,有效覆盖区域增加。根据还原剂有效覆盖范围,可以预测在合适的温度窗口处烟气的有效脱硝效率,在此基础上对喷枪喷射的液滴参数进行了优化分析。研究了不同液滴粒径分布对还原剂喷射和扩散的影响,结果表明:液滴雾化粒径的适当增大可以使蒸发时间延长,从而使得炉内还原剂与烟气中NO_x更好地混合、增加还原剂的有效覆盖面积;此外,根据还原剂覆盖浓度也可对还原剂的使用量进行预测。     

烟气脱硫喷淋塔内液滴停留时间

对于烟气脱硫喷淋塔中的雾化浆液液滴在塔内的运动以及停留时间进行了分析计算。给出了液滴下落速度随时间的变化 ;计算了单个液滴及浆液总体的停留时间。结果表明 ,对于粒径为dp=1 3～ 3 0mm的单个液滴 ,停留时间为t=3 0～ 1 3s ;雾化液滴尺寸分布对总体停留时间影响显著 ;合适的雾化液滴尺寸应为dp=0 7～ 1 5mm。     

高活性脱硫剂增湿脱硫过程的数值模拟

对增湿脱硫实验装置进行了数值模拟研究,详细了解反应器内的三相流动、碰撞和蒸发过程,依据流体动力学原理,将气相和脱硫剂颗粒作为连续介质和拟流体,以在欧拉坐标系中描述,将水滴作为离散相,以在拉格朗日坐标系中描述,建立质量、动量、能量和湍动能耗散的输运方程及液滴蒸发、碰撞、运动方程,分别计算气体和液滴轴向速度、反应器内温度的径向分布,其液滴轴向质量浓度、脱硫剂捕集效率,计算数据与试验值吻合较好。     

初始温度对废轮胎热解的影响

以管式炉热解实验和热重分析为基础,研究了初始温度对废轮胎热解产率及气相产物特性影响。结果表明,初始温度对废轮胎的热解存在重要影响。热重分析结果表明,废轮胎的热解过程存在2个主要失重过程,第一失重温度区间为200～500℃,第二失重温度区间为650～800℃;升温速率仅改变了热解的最大失重速率,并未改变废轮胎最终热解失重率;可通过提高升温速率能够缩短热解反应时间。在初始温度低于100℃时,废轮胎在800℃时热解已基本结束;当终温为800℃、初始温度在100～550℃范围内时,随着初始温度的提高,固、气两相产物产率均提高,而液相产物产率降低;其中气相中H2、CO和CH4的含量高于初始温度小于100℃时的含量;分析认为,可以通过调节热解的初始温度调节废轮胎热解在不同热解阶段的时间分配,适当提高热解初始温度有利于提高整个热解过程中的时间利用效率、改变废轮胎热解产物的分布;废轮胎热解气化的最佳温度区间为500～800℃。     

蒸发塔技术用于脱硫废水的处理

脱硫废水水质复杂、含有重金属,处理难度很大,为此开发了一种新型的脱硫废水处理技术——蒸发塔技术,可以实现脱硫废水的零排放。在实验室搭建了小型蒸发塔实验台,对脱硫废水的蒸发特性、热量衡算进行了研究。研究表明:导流板角度一定的情况下,脱硫废水主蒸发区在塔体中心位置,随着脱硫废水处理量的增加,主蒸发区域向塔壁和塔体下部偏移;导流板角度减小,高温区下移;雾矩受给液量和雾化器转速的双重影响,给液量越大,雾矩越大,转速越大,雾矩越小;塔径一定的条件下,适当调节进风量和导流板角度可增加脱硫废水的处理量;模拟计算表明,蒸发系统抽取热烟气量较少,不会对电厂热系统产生明显影响。     

烟气脱硫喷淋塔内液滴停留时间

对于烟气脱硫喷淋塔中的雾化浆液液滴在塔内的运动以及停留时间进行了分析计算。给出了液滴下落速度随时间的变化；计算了单个液滴及浆液总体的停留时间。结果表明，对于粒径为dp=1．3～3．0mm的单个液滴，停留时间为t=3．0～1．3s；雾化液滴尺寸分布对总体停留时间影响显著；合适的雾化液滴尺寸应为dp=0．7～1．5mm。     

酒精污泥干燥特性及数学模型

用红外干燥方法对酒精污泥进行干燥实验,研究了干燥温度和污泥厚度对水分蒸发速率、干燥速率及体积变化率的影响。实验表明,恒速干燥段的干燥速率仅与干燥温度有关;临界湿含量随污泥厚度增加而升高,随干燥温度的升高而下降;污泥体积在恒速干燥段收缩速度较快,在降速干燥段仍有微小的变化。对污泥干燥特性曲线进行分析,建立了恒速干燥段及降速干燥段的干燥模型,并将模型预测与实验结果进行了对比,误差较小。     

伞罩型除尘脱硫塔内除雾器性能研究

除雾器是湿法烟气脱硫(WFGD)系统内重要的设备之一,其性能对WFGD系统运行的可靠性有重要影响.利用Fluent6.2软件对新型伞罩型除尘脱硫塔内的三维两相流场进行数值模拟,气相采用RNG湍流模型,液相采用离散相模型,选择SIMPLE算法进行计算,分析塔内的折板除雾器和旋流板除雾器的速度场、压力场和液滴的分布情况.结果表明,烟气经过折板除雾器,产生了明显的压降,且在拐角区域湍流耗散强烈,是实现气液分离的关键区域;烟气经过旋流板除雾器,速度和压强分布具有良好的对称性,液滴被气流旋转抛向壁面实现气液分离.模拟结果对新型的WFGD除雾器的设计和运行具有一定的理论指导意义.     

燃煤电厂粉煤灰中汞的稳定性研究

燃煤飞灰中高度富集了痕量元素汞,而汞具有易挥发特性、较强的毒性和不易降解等特点,在粉煤灰的利用过程中汞极易逸出,造成二次污染,对人体健康有极大危害,所以对燃煤飞灰中汞稳定性的研究具有重要的意义。通过模拟加工利用和储存的自然环境,对飞灰和漂珠进行煅烧实验,研究飞灰和漂珠中汞的含量与煅烧温度之间的关系;对飞灰进行浸取实验,研究飞灰中汞的含量受浸取液pH以及浸取时间的影响情况。结果表明:在煅烧实验中,煅烧温度是影响汞释放的主要原因,随煅烧温度的增加汞的流失量越大,随煅烧时间的延长汞的流失量越大,在相同煅烧温度(500℃)和不同煅烧时间条件下,飞灰中汞的流失率最高达98.5%,漂珠中汞的流失率最高达86.4%,在相同煅烧时间和不同煅烧温度条件下,飞灰中汞的流失率最高达97.8%,漂珠中汞的流失率最高达85.7%;在浸取实验中,浸取时间越长,汞的流失量越大,当浸取液pH为1、浸取时间24h时,飞灰中的汞由0.331 8μg/g降低至0.137 1μg/g,说明浸取时间越长,汞浸出率越高,在不同pH条件下,汞含量随pH的降低而减少,飞灰中汞的浸出率最高达58.7%,最低为15.7%。     

尿素/三乙醇胺吸收烟气NO_x的实验研究

以尿素作为吸收液,与NOx反应生成N2和CO2,脱除烟气中的氮氧化物。以一套双级串连的填料塔为主体反应器,分别对气速、液气比、反应物浓度、添加剂浓度和反应温度等参数对尿素溶液吸收NOx反应的影响进行了实验研究,获得了优化实验工况,研究结果显示,在气速为0.1 m/s、液气比为16 L/m3、三乙醇胺为0.01%（质量比）、尿素浓度为13%（质量比）工况下,反应温度为30~70℃,脱硝总效率可达50%以上,且随着NOx体积分数增加而提高。     

Calculated Droplet Size Distributions and Opacities of Condensed Sulfuric Acid Aerosols

The properties of condensed polydisperse sulfuric acid aerosols in industrial flue gas were calculated. The condensed aqueous acid volume concentration, composition, droplet size distributions and condensed plume opacity were calculated for typical flue gas compositions, condensation nucleus size distributions and flue gas dilution ratios. The assumed initial flue gas at 170°C contained 0.035 g/acm fly ash particles, 1-20% water vapor, and 1-50 ppmv sulfuric acid vapor. The assumed gas cooling mechanism was by adiabatlc dilution with cool ambient air. Polydisperse droplet growth was calculated by assuming equal surface area increase for each particle. The calculations show that sulfuric acid condensation should have minimal effect on particles larger than 1 μm, but will form a high concentration of particles in the narrow size range of 0.05-0.5 μm diameter. Depending on the initial sulfuric acid and water vapor concentrations in the hot flue gas, the calculated maximum plume opacity following gas dilution ranged from 5% to 25%, compared to 4% for the dry condensation nucleus aerosol.     

Nitrogen oxides emissions from the MILD combustion with the conditions of recirculation gas

The nitrogen oxides (NO_x) reduction technology by combustion modification which has economic benefits as a method of controlling NO_x emitted in the combustion process, has recently been receiving a lot of attention. Especially, the moderate or intense low oxygen dilution (MILD) combustion which applied high temperature flue gas recirculation has been confirmed for its effectiveness with regard to solid fuel as well. MILD combustion is affected by the flue gas recirculation ratio and the composition of recirculation gas, so its NO_x reduction efficiency is determined by them. In order to investigate the influence of factors which determine the reduction efficiency of NO_x in MILD coal combustion, this study changed the flow rate and concentration of nitrogen (N₂), carbon dioxide (CO₂) and steam (H₂O) which simulate the recirculation gas during the MILD coal combustion using our lab-scale drop tube furnace and performed the combustion experiment. As a result, its influence by the composition of recirculation gas was insignificant and it was shown that flue gas recirculation ratio influences the change of NO_x concentration greatly. Implications: We investigated the influence of factors determining the nitrogen oxides (NO_x) reduction efficiency in MILD coal combustion, which applied high-temperature flue gas recirculation. Using a lab-scale drop tube furnace and simulated recirculation gas, we conducted combustion testing changing the recirculation gas conditions. We found that the flue gas recirculation ratio influences the reduction of NO_x emissions the most.     

烟气平均流速自动测量及其自动检测装置

通过对烟道"速度场常数"的研究,提出了利用速度场常数监测烟道烟气平均流速的方法,同时研制出速度场常数自动检测装置.解决了烟道烟气平均流速自动监测的技术难题.经实践检验:所研究的监测方法正确,检测装置结构合理,监测结果稳定、可靠.     

自由旋片除雾器脱水性能实验研究

提出一种新型除雾装置——自由旋片除雾器。在实验室条件下,从除雾效率、压力损失两方面研究了自由旋片除雾器的性能。实验结果表明,风速在11 m/s左右时,自由旋片除雾器的除雾效率达到最大值。对比实验发现,自由旋片除雾器的除雾效率远高于固定叶片除雾器的除雾效率,二者的除雾效率最大值相差约10%。自由旋片除雾器的除雾效率变化曲线在6~13 m/s的流速范围内相当平滑,说明自由旋片除雾器对含雾气流流速的波动有很好的适应性。另外,增加液气比和雾滴粒径会提高自由旋片除雾器的除雾效率。自由旋片除雾器压力损失系数仅为4.3,而固定叶片除雾器压力损失系数为6.6。所以,自由旋片除雾器的阻力特性远优于固定叶片除雾器。     

软锰矿浆烟气脱硫动力学研究

研究了软锰矿浆烟气脱硫工艺SO2与软锰矿反应的动力学特征,考察了搅拌强度、温度和SO2浓度等因素对反应速率的影响,计算出反应活化能和反应级数,建立了揭示SO2与软锰矿反应动力学特征的锰浸出速率方程.     

软锰矿浆烟气脱硫动力学研究

研究了软锰矿浆烟气脱硫工艺SO2与软锰矿反应的动力学特征,考察了搅拌强度、温度和SO2浓度等因素对反应速率的影响,计算出反应活化能和反应级数,建立了揭示SO2与软锰矿反应动力学特征的锰浸出速率方程.     

Oxidation of mercury across selective catalytic reduction catalysts in coal-fired power plants

A kinetic model for predicting the amount of mercury (Hg) oxidation across selective catalytic reduction (SCR) systems in coal-fired power plants was developed and tested. The model incorporated the effects of diffusion within the porous SCR catalyst and the competition between ammonia and Hg for active sites on the catalyst. Laboratory data on Hg oxidation in simulated flue gas and slipstream data on Hg oxidation in flue gas from power plants were modeled. The model provided good fits to the data for eight different catalysts, both plate and monolith, across a temperature range of 280-420 degrees C, with space velocities varying from 1900 to 5000 hr(-1). Space velocity, temperature, hydrochloric acid content of the flue gas, ratio of ammonia to nitric oxide, and catalyst design all affected Hg oxidation across the SCR catalyst. The model can be used to predict the impact of coal properties, catalyst design, and operating conditions on Hg oxidation across SCRs.     

Prediction of pressure drop in an orifice scrubber based on a Lagrangian approach

A mathematical model has been developed to predict pressure drop in an orifice scrubber. This model is based on a Lagrangian approach for droplet movement and a particle-source-in-cell (PSI-CELL) model for calculating droplet concentration distribution. The k-epsilon turbulent model including body force due to the drag force between fluid and droplets was used to evaluate the fluid velocity distribution. The effect of orifice size on pressure drop and the correlations for mean droplet diameter have been studied. The results from the model have been compared with experimental data. This comparison shows excellent agreement between the calculated results and the experimental data.