鼓泡塔中有机酸强化粗颗粒石灰石新型烟气脱硫

对传统石灰石湿法烟气脱硫进行了改进,提出了一种新型烟气脱硫方法,即在鼓泡塔中添加有机酸,采用大颗粒石灰石(210 μm)代替传统的细颗粒石灰石(5～20 μm)进行脱硫.实验在鼓泡搅拌吸收反应器中对比研究了新老两种脱硫工艺.结果表明,当210 μm石灰石浆液中醋酸摩尔浓度达10～30 mmol/L,其脱硫率和石灰石利用率分别为95%和93.5%,均达到甚至优于传统石灰石脱硫结果.实验研究了影响脱硫率的各种因素:添加醋酸浓度、入口SO2浓度、石灰石浆液浓度、气体停留时间以及温度等,并提出添加醋酸促进SO2吸收的机理.运用该新型烟气脱硫方法,可降低电厂的基础投资和运行费用,大大加强系统的稳定性和抗击烟气中SO2波动的能力.     

石灰和石灰石湿法脱硫系统运行控制指标探讨

钙基脱硫剂湿式脱硫系统是目前市场上广泛采用的烟气脱硫系统。文章分析了石灰和石灰石自身不同的物理化学特性对湿法脱硫系统运行控制指标的影响,得出了对于采用石灰和石灰石作为脱硫剂的湿式脱硫系统的最佳pH为8．0和5．8～6．2,脱硫浆液流量与烟气流量之比为10．0和5．6,钙硫比(化学过量比)为1．05～1．15和1．25～1．60。     

基于正交实验的颗粒移动床烟气脱硫工艺参数优化

石灰石颗粒移动床脱硫工艺参数是影响脱硫效率和操作压降变化的重要因素,考虑到工艺参数对脱硫过程的影响,基于正交实验方法,通过直观分析和方差分析得到喷淋密度、空床气速、SO2浓度、烟气温度和床层下移速度对脱硫效率影响程度的主次顺序和脱硫效率与各因素之间的关系,并且分析了各因素对脱硫效率的影响规律。研究发现,各因素对脱硫效率的影响程度依次是空床气速>喷淋密度>SO2浓度>烟气温度>床层下移速度。喷淋密度对脱硫效率的影响高度显著,呈正相关;空床气速对脱硫效率的影响高度显著,呈负相关;SO2浓度和烟气温度对脱硫效率有影响但不显著,呈负相关。床层下移速度与脱硫效率呈正相关。     

石灰与石灰石作湿法脱硫剂的比较

石灰、石灰石是最常用的湿法脱硫剂。从反应机理、运行控制指标、液气比和钙硫比（化学过量比）、浆液循环池等方面对其性能作了比较。两者的脱硫机理、运行控制指标不同,受温度的影响程度也不同。两系统的最小液气比分别为10．0和5．6,化学过量比分别为1．05～1．15和1．25～1．60。前者的脱硫效力优于后者。     

湿法脱硫中石灰石溶解特性的模型及实验研究

在石灰石-石膏湿法烟气脱硫中,石灰石的溶解影响到浆液吸收SO2的能力及吸收塔持浆池的大小.根据传质及化学离子平衡理论,建立了石灰石的溶解模型,并通过实验对模型进行了验证,结果表明,模拟结果与实验值基本一致,模型较好地反映出石灰石的溶解过程;在浆液pH较低的情况下,通过增强搅拌强度,可以明显提高石灰石的溶解速率,而在浆液...     

浙江浙能节能科技有限公司

正STI系列石灰石粉活性激发剂适用于石灰石-石膏法脱硫系统石灰石-石膏法脱硫工艺是世界上应用最广泛的一种脱硫技术。为克服现有石灰石-石膏法脱硫工艺的不足,实现脱硫系统可经济、高效地进行调节,浙江浙能节能科技有限公司开发了STI系列石灰石粉活性激发剂(专利申请号:201010295283.9)。经科技成果省级鉴定,达到国际先进水平。产品特性·可停运一台或二台浆液循环泵,减少液气比,降低脱硫系统电耗和阻力。     

腐殖酸钠在湿法石灰石烟气脱硫系统中阻垢性能的研究

介绍了腐殖酸钠(HAS)的阻垢机理,研究了HAS在石灰石湿法烟气脱硫系统中的阻垢效应,同时在相同的条件下与己二酸的阻垢效果作了对比实验.结果表明,HAS对pH在5.5～6.5、质量分数为3.5%的石灰石脱硫浆液有很好的缓冲作用;并在此浓度的脱硫浆液中,质量浓度为1.5g/L的HAS的阻垢效果达到最佳.石灰石浆液中挂片上的结垢量对比实验得出,添加最佳浓度己二酸时的结垢量,只比添加最佳浓度HAS时的结垢量平均少1.8×10-4g/cm2.     

双循环多级水幕脱硫塔的设计和性能测试

双循环多级水幕脱硫塔是在常规两段式湿法脱硫塔基础上加以改进而成的新型脱硫塔,其双循环浆液采用不同pH控制,低pH促进CaCO2溶解,高pH提高SO2吸收效果;同时,多级水幕强化气液流态,增加气液接触面积和传质动力,促进对SO2的吸收.实验利用SPSSV13.0软件进行正交实验设计,通过数据分析得出两个不同的优化运行方案,再利用多指标分析法中的综合平衡法进行单因素实验,得出最优运行方案.在最优运行方案条件下,即烟气流量为100 m3/h,上循环浆液pH为6.0,下循环浆液pH为4.8,上、下循环液气比均为20 L/m3,人口 SO2质量浓度为1 000mg/m3时,脱硫效率达97.8%,CaCO3利用率为95.2%,钙硫质量比约为1.03.双循环多级水幕脱硫塔具有良好的应用前景,实验结果对现场脱硫系统的调试和运行有很好的参考价值.     

湿法烟气脱硫反应过程的实验研究

在石灰石/石膏湿法烟气脱硫中试台上,系统开展了浆液pH值、飞灰浓度、液气比、入口SO2浓度、烟气速度和氧化方式等对脱硫反应过程影响的实验研究。实验表明,脱硫效率随着石膏浆液pH值、液气比的升高而增加,且入口SO2浓度越高,液气比越低,影响效应越明显;脱硫效率随着烟气速度、烟气温度和入口SO2浓度的增加而下降;石膏浆液中飞灰含量对系统脱硫效率具有一定的促进作用:pH值>5.6,飞灰浸出液中Fe3+含量相对较低,Fe3+对脱硫反应过渡态催化氧化影响程度较轻,不同工况脱硫效率差别不大。pH值<5.6,飞灰浸出液中Fe3+含量随pH值降低而增大,增效效果逐渐显著;氧化方式对脱硫反应过程有明显的影响,强制氧化工艺的脱硫效率比自然氧化的高5%左右。     

基于支持向量机的湿法脱硫塔污染治理优化与能效评价

环境污染排放治理与系统综合能耗之间的协同优化与评价是解决我国环境与能源不堪重负的理论前提。针对燃煤电厂脱硫系统协同优化与评价的关键问题,基于湿法脱硫控制系统在线运行数据的支持向量机(SVM)智能深度自学习,构建了脱硫系统实时在线污染排放指标和系统综合能耗指标的协同预测模型,明晰了关键调控参数-污染排放治理-系统综合能耗之间的协同耦合规律,据此提出了工业级锅炉脱硫塔的污染排放治理与系统综合能耗的创新协同评估方法。结果表明:出口二氧化硫排放浓度和系统综合能耗指标与氧含量呈负关联协同耦合关系,与浆液密度呈先减后增的协同耦合关系,而污染排放治理与系统综合能耗指标呈负关联协同耦合关系;提高氧含量并将浆液密度控制在约1 250 kg·m~(-3),可使系统污染排放治理与综合能耗指标均处于最优状态,协同优化可使系统综合能耗指标最大降幅达8.3%。示范工程验证表明:脱硫系统污染排放与综合能耗指标的协同预测模型精准可靠,其最大误差小于10%。综合上述结果,基于支持向量机的回归方法可应用于工业级湿法脱硫锅炉的污染排放治理与能效评价,对实际脱硫工程的优化运行具有指导意义。     

Technical Description of Parameters Influencing the pH Value of Suspension Absorbent Used in Flue Gas Desulfurization Systems

Abstract

As a result of the large limestone deposits available in Poland, the low cost of reagent acquisition for the large-scale technological use and relatively well-documented processes of flue gas desulfurization (FGD) technologies based on limestone sorbent slurry, wet scrubbing desulfurization is a method of choice in Poland for flue gas treatment in energy production facilities, including power plants and industrial systems. The efficiency of FGD using the above method depends on several technological and kinetic parameters, particularly on the pH value of the sorbent (i.e., ground limestone suspended in water). Consequently, many studies in Poland and abroad address the impact of various parameters on the pH value of the sorbent suspension, such as the average diameter of sorbent particles (related to the limestone pulverization degree), sorbent quality (in terms of pure calcium carbonate [CaCO₃] content of the sorbent material), stoichiometric surfeit of CaCO₃ in relation to sulfur dioxide (SO₂) absorbed from flue gas circulating in the absorption node, time of absorption slurry retention in the absorber tank, chlorine ion concentration in sorbent slurry, and concentration of dissolved metal salts (Na, K, Mg, Fe, Al, and others). This study discusses the results of laboratory-scale tests conducted to establish the effect of the above parameters on the pH value of limestone slurry circulating in the SO₂ absorption node. On the basis of the test results, a correlation equation was postulated to help maintain the desirable pH value at the design phase of the wet FGD process. The postulated equation displays good coincidence between calculated pH values and those obtained using laboratory measurements.     

无机盐对SO2—H2O—CaCO3气液固三相反应系统pH值的影响

研究了硫酸钠、硝酸钠和氯化钠及相应钙盐对石灰石浆液烟气脱硫条件下ＳＯ２－Ｈ２Ｏ－ＣａＣＯ３气、液、固三相反应系统中ｐＨ值的影响。发现硫酸钠能明显提高系统的ｐＨ值，硝酸钠和氯化钠使ｐＨ值提高的幅度不大，而３种钙盐均使ｐＨ值降低。根据膜模型的分析结果，认为无机盐影响该反应系统ｐＨ值的主要原因是无机盐的加入改变了石灰石表面的ｐＨ值。     

石灰石高温煤气脱硫的试验研究

采用天然石灰石做脱硫剂,在固定床上进行硫化氢高温脱除的试验研究,考察了脱硫剂粒径、反应温度、气速及高温煤气中H2对石灰石脱硫性能的影响,同时还用热重分析(TG)、扫描电镜(SEM)、X-射线衍射(XRD)等测试手段对脱硫剂的物相组成和结构等进行了表征。结果表明,脱硫剂的粒径对脱硫效果的影响很大,0.38～0.83 mm的石灰石脱硫效果最佳;温度对脱硫效果的影响比较复杂,最佳的操作温度为850℃;气速对脱硫效果的影响较明显,脱硫剂的穿透时间随气速的减小而加长;H₂对脱硫过程起阻碍作用,气速越小,这种阻碍作用越明显。     

Asbestos: Rationale Behind A Proposed Air Quality Standard

A computerized simulation model has been developed to compute energy requirements of a limestone slurry flue gas desulfurization (FGD) system as a function of FGD system design parameters, power plant characteristics, coal properties, and sulfur dioxide emission regulation. Results are illustrated for a "base case" plant of 500 MW, burning 3.5% sulfur coal, meeting the federal new source performance standard of 1.2 lb SO₂/10⁶ Btu. The flue gas is cleaned by an electrostatic precipitator followed by a limestone FGD system with a TCA scrubbing vessel and an optimized in-line steam reheater. The total FGD system energy requirement for this case was found to be 3.4% of the total energy input to the boiler. Sensitivity analyses were then performed in which the nominal values of ten system parameters were individually varied. This caused the total FGD system energy requirement to vary between 2.5 % and 6.1 % of the gross plant output for the range of parameters tested. The most sensitive parameters were found to be scrubbing slurry pH, which affects pumping requirements, and stack gas exit temperature, which affects reheat requirements. In all cases, FGD energy requirements were minimized when the SO₂ emission standard was met by partially bypassing the scrubber. In light of the recent Clean Air Act Amendments this option may not be feasible in the future.     

石灰石中微量杂质对其脱硫活性的影响研究

石灰石的活性对湿法烟气脱硫工艺具有重要意义。采用间歇式硫酸消溶的方法,分别研究了石灰石中各微量杂质浓度对石灰石活性的影响,就其影响结果及其影响机理进行了理论分析,并用拟合曲线的方法预测各种杂质成分的影响程度。结果表明,二氧化硅和氧化铁的含量在一定范围内能提高石灰石的活性,超过此范围将使其活性降低,而氧化镁的存在能大幅提高石灰石的活性,氧化铝对石灰石活性影响不大。     

The importance of the location of sodium chlorite application in a multipollutant flue gas cleaning system

In this study, removing sulfur dioxide (SO2), nitrogen oxides (NO(x)), and mercury (Hg) from simulated flue gas was investigated in two laboratory-sized bubbling reactors that simulated an oxidizing reactor (where the NO and Hg(0) oxidation reactions are expected to occur) and a wet limestone scrubber, respectively. A sodium chlorite solution was used as the oxidizing agent. The sodium chlorite solution was an effective additive that enhanced the NO(x), Hg, and SO2 capture from the flue gas. Furthermore, it was discovered that the location of the sodium chlorite application (before, in, or after the wet scrubber) greatly influences which pollutants are removed and the amount removed. This effect is related to the chemical conditions (pH, absence/presence of particular gases) that are present at different positions throughout the flue gas cleaning system profile. The research results indicated that there is a potential to achieve nearly zero SO2, NO(x), and Hg emissions (complete SO2, NO, and Hg removals and -90% of NO(x) absorption from initial values of 1500 ppmv of SO2, 200 ppmv of NO(x), and 206 microg/m3 of Hg(0)) from the flue gas when sodium chlorite was applied before the wet limestone scrubber. However applying the oxidizer after the wet limestone scrubber was the most effective configuration for Hg and NO(x) control for extremely low chlorite concentrations (below 0.002 M) and therefore appears to be the best configuration for Hg control or as an additional step in NO(x) recleaning (after other NO(x) control facilities). The multipollutant scrubber, into which the chlorite was injected simultaneously with the calcium carbonate slurry, appeared to be the least expensive solution (when consider only capital cost), but exhibited the lowest NO(x) absorption at -50%. The bench-scale test results presented can be used to develop performance predictions for a full- or pilot-scale multipollutant flue gas cleaning system equipped with wet flue gas desulfurization scrubber.     

石灰石湿法脱硫过程中SO2吸收数学模型

为揭示石灰石湿法脱硫体系中喷淋塔内SO2的浓度和脱硫效率的变化情况,针对喷淋塔内石灰石在气膜控制、气液膜控制和固体溶解控制的3个不同阶段,以双膜理论为基础,以单个石灰石颗粒为研究对象,通过石灰石在不同阶段的转化率和粒径变化,得到SO2在不同阶段脱硫效率随时间的变化规律,建立SO2吸收的数学模型.模型计算结果表明,在烟气行程上,脱硫效率受SO2气膜传质阻力和石灰石溶解速率限制.在吸收塔底部和上端SO2吸收速率较低,在SO2和石灰石摩尔比在适宜条件下,有效吸收段高度为2 m左右.理论模型揭示的规律对喷淋塔的设计和运行参数选取有一定借鉴意义.