添加剂在大型石灰石-石膏湿法烟气脱硫系统中的工程应用实验研究

以某公司出品的脱硫添加剂在浙江北仑发电厂的实际工程应用实验为例,对脱硫添加剂在大型湿法烟气脱硫系统的工程应用进行了研究,考察其对脱硫效率的影响及可能带来的经济效益。实验结果表明600 MW容量发电机组配备的脱硫系统在添加剂使用后相似工况下脱硫效率分别可以提升8%,1 000 MW容量发电机组配备的脱硫系统可提升5%左右...     

燃煤电站湿法烟气脱硫的颗粒物脱除效果

伴随着我国燃煤电站污染物严峻形势湿法烟气脱硫协同捕集颗粒物越来越受到工程应用部门的重视。从基本理论出发,引入捕集体与颗粒碰撞、拦截与扩散的基本方程,推导并建立多液滴对多颗粒的捕集模型。研究结果表明:直径245μm的液滴,沉降速度小于气流速度,会被携带出脱硫塔;液滴对PM_(0.1)、PM_1、PM_5、PM_(10)。颗粒物的去除效率为U型曲线,910μm液滴对颗粒物的去除效率比4 666μm液滴高近百倍;同等质量浓度不同粒度分布,脱硫塔除尘性能仍然差异较大。     

蛋壳、贝壳实现层烧炉脱硫脱硝

在4.2MW链条锅炉使用蛋壳、贝壳粉平铺在煤层上部进行炉内脱硫脱硝后,通过风机的负压携带将燃烧形成的CaO随烟气带入湿法除尘设备,完成与NaOH的双碱法脱硫脱硝。结果表明,脱硫效率80%,脱硝效率50%。烟气排放指标优于国标。风机携带的CaO对水冷壁形成清扫作用,运行130d节约煤炭20%。     

高活性脱硫剂脱硫工艺的实验研究

对以粉煤灰为原料制备的高活性脱硫剂进行了半干法烟气脱硫实验研究,考虑添加剂、脱硫剂加入量、反应温度、烟气流量工艺因素的影响时该活性脱硫剂的脱硫性能;实验结果表明,加入添加剂后,脱硫效率提高1.5%～8.1%;当烟气流量＜2 m3/min,钙硫比取1.5～2.0范围时,脱硫效率较高;一定范围内反应温度变化对脱硫效率影响不大.     

基于气液悬浮旋切掺混的气动旋流塔脱硫性能测试与分析

为了研制低运行能耗和高脱硫效率的新型脱硫塔,以满足国家最新环保超低排放标准,采用基于气液悬浮旋切掺混的气动旋流塔脱除燃煤烟气中的SO_2污染物,对其内部气动旋流单元的强化传质脱硫性能进行探究,考察了空塔喷淋段和气动旋流段的喷淋层位置和液气比对脱硫效率及系统阻力的影响,并对气动旋流单元的脱硫效率进行了理论计算模拟。结果表明:喷淋层距浆液池高度越高,液滴在吸收区停留的时间越长,脱硫效率越高,系统运行阻力也越大;增加液气比,可显著提高系统的脱硫效率,单层喷淋层阻力约为150 Pa;在低pH工况下,SO_2吸收过程为液膜控制,气动旋流单元的脱硫效率较低;随着pH的增大,SO_2吸收过程逐渐由液膜控制转变为双膜甚至气膜控制,气动旋流单元的脱硫效率逐渐增强;当pH=5时,液气比=25 L·m~(-3),5层喷淋层运行工况下的脱硫效率高达99.82%。气动旋流单元的脱硫效率模拟计算结果表明:在高pH下,气动旋流单元的脱硫效率更高;当pH=5.5时,气动脱硫单元的脱硫效率为62.56%,阻力为360 Pa,实验数据与理论计算曲线吻合较好。以上研究结果可为新型高效燃煤机组脱硫超低排放改造技术的开发及其在环境污染控制领域的应用提供参考。     

温湿电场对PM2.5及SO3的脱除性能

为深入研究温湿电场对PM_(2.5)及SO_3的脱除性能,采用实验室研究、工程调研或实测相结合的手段,系统分析了湿式电除尘器(WESP)对PM_(2.5)及SO_3的脱除规律,尤其是高SO_3浓度对湿式电除尘器性能的影响及其应对措施。实验研究发现:电源电压分别为35、45、55 kV时,湿式电除尘器对总尘、PM_(2.5)和SO_3的脱除效率分别为60.8%、75.2%、82.4%,53.7%、67.1%、76.8%和43.4%、58.6%、72.7%;随着电压的增加,各粒径段颗粒的分级脱除效率均有明显提升,但0.1～1μm提升最为明显;鉴于烟尘的吸附及SO_3的调质作用,烟尘和SO_3两者有一定的相互促进脱除作用,但SO_3浓度过高,容易在放电极线周围形成高密度的空间电荷,导致电晕电流降低,除尘效率下降;针对高浓度的SO_3,采用降温方式,可有效提高湿电场的烟尘及SO_3脱除性能。工程实测发现:单独使用湿式电除尘器或是与其他相关技术耦合应用,均对烟尘及SO_3有较高的脱除效率;湿式电除尘器对烟尘及SO_3脱除效率分别为63.5%～88.3%、65.1%～71.9%,与湿法脱硫耦合使用,效率分别达82.1%、86.1%,与相变凝聚器(PCA)耦合使用,效率分别达92.3%、90.1%。上述研究可为湿式电除尘器的宽范围、多场合应用提供参考。     

半干半湿法烟气脱硫主要影响因素分析

建立了半干法气流床烟气脱硫实验反应装置。实验研究了温度、绝对含湿量和飞灰对烟气脱硫的影响。烟气温度在65～130℃之间,绝对含湿量通过改变蒸汽量调节,在0%～10%之间,并且采用飞灰一次加入来模拟返灰,石灰与粉煤灰的比例分别为1∶3,1∶5和1∶8。结果表明,没有水蒸气加入时,温度的升高对脱硫效率影响不大,加入水蒸气后温度为68℃左右时,脱硫效率最高;65℃时,绝对含湿量在73%时脱硫效率最高;在T=68℃、Ca/S=12时,与不加粉煤灰的脱硫剂相比,利用石灰/粉煤灰=1∶8的混合脱硫剂时,脱硫效率提高了128%。     

循环灰加湿量对密相塔半干法脱硫效率的影响

为了进一步提高密相塔半干法脱硫工艺的脱硫效率和脱硫剂利用率,研究了系统含湿量对脱硫效率的影响。首先,通过模拟实验探索了系统含湿量与脱硫剂失效时间的关系,然后利用MATLAB编程软件计算了系统中CaO脱硫剂利用率与系统含湿量的关系。结果表明,脱硫剂CaO的失效时间随着系统含湿量的增加而逐渐增大;系统中SO2脱除量和CaO脱硫剂利用率均随着含湿量的增加而显著提高,当系统含湿量为9%时,分别达到1 210 mg和70%。在实际工程中可结合链式搅拌器的使用,进一步提高脱硫剂的利用率和脱硫效率,满足日益严格的排放标准。     

燃煤烟气脱硫氧化镁活性研究

为更好地提高镁法湿法烟气脱硫的脱硫效率,从脱硫剂氧化镁的活性出发,通过X射线衍射分析研究550～800℃高温煅烧制备的氧化镁,得出氧化镁活性与氧化镁制备温度及晶体结构之间的关系,并通过鼓泡床脱硫实验得出活性大的氧化镁脱硫效率较高,对实际生产和运行具有一定的指导意义。     

全沸腾式烟气脱硫除尘技术的研究

文中介绍了QFTC型全沸腾式脱硫除尘器的基本工作原理、装置结构形式及主要特点、主要技术经济指标、实际应用效果。结果表明 ,在未加脱硫剂情况下 ,脱硫效率达到 63.9% ,除尘效率达96.3%。它具有运行可靠、高效、简单和投资低等优点     

湿法烟气脱硫系统的脱汞性能现场实验

分析湿法烟气脱硫系统的脱汞性能,对控制燃煤电厂的汞污染具有重要意义。利用安大略水法和吸附管法分别对某600 MW电厂湿法脱硫系统的进出口的烟气进行了采样,测量了烟气中各形态汞浓度,并分析了该系统对烟气总汞、气态氧化态汞的脱除效果以及对气态单质汞的影响。研究结果表明,安大略水法和吸附管法均能较为准确地测定湿法脱硫系统进出口烟气中的汞含量,测得入口和出口的氧化汞与平均值的相对误差的绝对值分别为3.5%和1.3%;入口和出口的单质汞与平均值相对误差的绝对值分别为16.6%和3.3%。其中吸附管法操作相对简单。通过湿法烟气脱硫系统后,烟气中氧化态汞的浓度可下降87.5%,其中约67.5%的氧化态汞被湿法脱硫系统脱除,约20%的氧化态汞在脱硫浆液的还原作用下被还原为单质汞,导致脱硫系统出口的单质汞浓度高于入口。     

Alabama Electric Cooperative Flue Gas Desulfurization Operating and Maintenance Experience

Alabama Electric Cooperative, Leroy, AL, has recently started up two 255 MW units, including a flue gas desulfurization system, at their Tomblgbee Station. The flue gas desulfurization system was designed by Peabody Process Systems, Inc., Stamford, CT. After 20 months operation, performance, in terms of start-up operations and maintenance, has been exceptionally good. This paper discusses those design factors which contributed to this successful performance.     

Assessing Sorbents for Mercury Control in Coal-Combustion Flue Gas

Abstract

Sorbent injection for Hg control is one of the most promising technologies for reducing Hg emissions from power-generation facilities, particularly units that do not require wet scrubbers for SO₂ control. Since 1992, EPRI has been assessing the performance of Hg sorbents in pilot-scale systems installed at full-scale facilities. The initial tests were conducted on a 5000-acfm (142-m³/min) pilot baghouse. Screening potential sorbents at this scale required substantial resources for installation and operation and did not provide an opportunity to characterize sor-bents over a wide temperature range.

Data collected in the laboratory and in field tests indicate that sorbents are affected by flue gas composition and temperature. Tests carried out in actual flue gas at a number of power plants also have shown that sorbent performance can be site-specific. In addition, data collected at a field site often are different from data collected in the laboratory, with simulated flue gas mixed to match the major components in the site’s gas. To effectively estimate the costs of Hg sorbent systems at different plants, a measure of sorbent performance in the respective flue gases must be obtained. However, injection testing at multiple facilities with large pilot systems is not practical.

Over the past five years, fixed-bed characterization testing, modeling studies, and bench-scale injection testing have been undertaken to develop a low-cost technique to characterize sorbent performance in actual flue gas and subsequently to project normalized costs for Hg removal prior to full-scale demonstration. This article describes the techniques used and summarizes field-testing results from two plants burning Powder River Basin (PRB) coal for commercial activated carbon and several other sorbent types. Full-scale projections based on the results and data collected on larger-scale systems also are included.     

Opacity Reduction Using Dry Hydrated Lime Injection

Abstract

This investigation studied the effects of injecting dry hydrated lime into flue gas to reduce sulfur trioxide, (SO₃) concentrations and consequently stack opacity at the University of Missouri-Columbia power plant. The opacity was due to sulf uric acid mist forming at the stack from high SO₃ concentrations. As a result of light scattering by the mist, a visible plume leaves the stack. Therefore, reducing high concentrations of SO₃ reduces the sulfuric acid mist and consequently the opacity. To reduce SO₃ concentrations, dry hydrated lime is periodically injected into the flue gas upstream of a baghouse and downstream of an induced draft fan. The hydrated lime is transported downstream by the flue gas and deposited on the filter bags in the baghouse forming a filter cake. The reaction between the SO₃ and the hydrated lime takes place on the filter bags. The hydrated lime injection system has resulted in at least 95% reduction in the SO₃ concentration and has reduced the opacity to acceptable limits. Low capital equipment requirements, low operating cost, and increased bag life make the system very attractive to industries with similar problems.     

An Urban Airshed Model for Predicting Carbon Monoxide Concentrations in Tucson,Arizona

ABSTRACT

The Electric Power Research Institute (EPRI) is conducting research to investigate mercury removal in utility flue gas using sorbents. Bench-scale and pilot-scale tests have been conducted to determine the abilities of different sor-bents to remove mercury in simulated and actual flue gas streams. Bench-scale tests have investigated the effects of various sorbent and flue gas parameters on sorbent performance. These data are being used to develop a theoretical model for predicting mercury removal by sorbents at different conditions. This paper describes the results of parametric bench-scale tests investigating the removal of mercuric chloride and elemental mercury by activated carbon.

Results obtained to date indicate that the adsorption capacity of a given sorbent is dependent on many factors, including the type of mercury being adsorbed, flue gas composition, and adsorption temperature. These data provide insight into potential mercury adsorption mechanisms and suggest that the removal of mercury involves both physical and chemical mechanisms. Understanding these effects is important since the performance of a given sorbent could vary significantly from site to site depending on the coal- or gas-matrix composition.     

Assessing sorbents for mercury control in coal-combustion flue gas

Sorbent injection for Hg control is one of the most promising technologies for reducing Hg emissions from power-generation facilities, particularly units that do not require wet scrubbers for SO2 control. Since 1992, EPRI has been assessing the performance of Hg sorbents in pilot-scale systems installed at full-scale facilities. The initial tests were conducted on a 5,000-acfm (142-m3/min) pilot baghouse. Screening potential sorbents at this scale required substantial resources for installation and operation and did not provide an opportunity to characterize sorbents over a wide temperature range. Data collected in the laboratory and in field tests indicate that sorbents are affected by flue gas composition and temperature. Tests carried out in actual flue gas at a number of power plants also have shown that sorbent performance can be site-specific. In addition, data collected at a field site often are different from data collected     

危险废物回转式流化冷渣多段焚烧系统焚烧特性研究

危险废物的处理和处置是摆在我国各级市政府面前的紧迫任务。然而我国已经运行的危险废物焚烧装置普遍存在回转窑挂壁结渣、热灼减率偏高和污染排放超标等问题,作者通过将回转窑和流化床特点相结合的方法提出了一种新型危险废物回转式流化冷渣多段焚烧处置装置。该装置采用回转窑(一燃室)、二燃室和流化床结合的热解-流化焚烧工艺,特别是采用控制窑头温度避免了回转窑挂壁结渣;采用流化冷渣装置延长未燃烬渣的焚烧时间,解决了热灼减率偏高问题;水冷式烟气急冷装置可以将烟气温度从1 100℃降到200℃,防止了二恶英的尾部低温再生成。该系统运行稳定可靠,可以处理医疗垃圾和大多数的固态和液态危险废物,实现了烟气污染物尤其是二恶英排放达到国家标准的目标。同时对该系统运行时窑头温度分布、二燃室炉膛出口氧量变化、回转窑和炉膛升温特性、燃烧室外壁温度分布等几方面运行数据都进行了详细的介绍,为危险废物焚烧炉的运行提供了宝贵的经验数据。     

无机盐对SO2—H2O—CaCO3气液固三相反应系统pH值的影响

研究了硫酸钠、硝酸钠和氯化钠及相应钙盐对石灰石浆液烟气脱硫条件下ＳＯ２－Ｈ２Ｏ－ＣａＣＯ３气、液、固三相反应系统中ｐＨ值的影响。发现硫酸钠能明显提高系统的ｐＨ值，硝酸钠和氯化钠使ｐＨ值提高的幅度不大，而３种钙盐均使ｐＨ值降低。根据膜模型的分析结果，认为无机盐影响该反应系统ｐＨ值的主要原因是无机盐的加入改变了石灰石表面的ｐＨ值。     

The importance of the location of sodium chlorite application in a multipollutant flue gas cleaning system

In this study, removing sulfur dioxide (SO2), nitrogen oxides (NO(x)), and mercury (Hg) from simulated flue gas was investigated in two laboratory-sized bubbling reactors that simulated an oxidizing reactor (where the NO and Hg(0) oxidation reactions are expected to occur) and a wet limestone scrubber, respectively. A sodium chlorite solution was used as the oxidizing agent. The sodium chlorite solution was an effective additive that enhanced the NO(x), Hg, and SO2 capture from the flue gas. Furthermore, it was discovered that the location of the sodium chlorite application (before, in, or after the wet scrubber) greatly influences which pollutants are removed and the amount removed. This effect is related to the chemical conditions (pH, absence/presence of particular gases) that are present at different positions throughout the flue gas cleaning system profile. The research results indicated that there is a potential to achieve nearly zero SO2, NO(x), and Hg emissions (complete SO2, NO, and Hg removals and -90% of NO(x) absorption from initial values of 1500 ppmv of SO2, 200 ppmv of NO(x), and 206 microg/m3 of Hg(0)) from the flue gas when sodium chlorite was applied before the wet limestone scrubber. However applying the oxidizer after the wet limestone scrubber was the most effective configuration for Hg and NO(x) control for extremely low chlorite concentrations (below 0.002 M) and therefore appears to be the best configuration for Hg control or as an additional step in NO(x) recleaning (after other NO(x) control facilities). The multipollutant scrubber, into which the chlorite was injected simultaneously with the calcium carbonate slurry, appeared to be the least expensive solution (when consider only capital cost), but exhibited the lowest NO(x) absorption at -50%. The bench-scale test results presented can be used to develop performance predictions for a full- or pilot-scale multipollutant flue gas cleaning system equipped with wet flue gas desulfurization scrubber.     

PCDDs & PCDFs from the MSW incinerator

In the range 670 to 900°C furnace temperature, dioxin concentrations strongly depended upon the oxygen concentration in the flue gas. In keeping the oxygen concentration at apploximately 12 percent, dioxin was reduced in the flue gas. For further dioxin reduction from the flue gas, it was the most effective process to treat the flue gas with bag filter system with 120 C operation.