共查询到20条相似文献,搜索用时 15 毫秒
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介绍了一种新型的无模拉伸加工高级轿车后簧的成形方法及生产工艺 ,分析了高级轿车后簧的无模拉伸的变形机制 ,利用微积分理论及变形条件 ,提出拉伸速度的变化规律 ,建立无模拉伸高级轿车后簧的数学模型。通过实验证明 ,在V0 给定的条件下 ,控制拉伸速度Vi 的数学模型简单、可靠。 相似文献
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The deformation inhomogeneity of flat wires produced with roll drawing process is analyzed. The effect of main process parameters, i.e., initial wire diameter, forming roll dimension and thickness reduction on deformation inhomogeneity is established by means of experimental tests and a developed FE model. Vickers microhardness–strain relationship is developed for the analyzed material (low carbon steel AISI-1010) by correlating the microhardness measurements and effective strain fields as predicted by an axisymmetric numerical model of a compression test. A non-linear finite element model of roll drawing process is developed for a thorough understanding of process parameters effect on deformation inhomogeneity. Thus, in order to encompass the wide range of process conditions, an inhomogeneity index, calculated as the coefficient of variation of effective strain, is used. The numerical results showed that the inhomogeneity factor of flat wires produced with roll drawing is highly dependent on area reduction. 相似文献
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基于连续介质力学及有限变形理论 ,建立了用于三维板料成形过程模拟的有限元模型 ,开发了动力显式算法的板料成形过程模拟的有限元分析程序DESSFORMM3D。最后 ,用笔者新开发的动力显式弹粘塑性有限元程序对不同压边情况下半球形件的拉深过程进行分析 ,并把数值结果与实验进行对比 ,验证了软件的计算结果。 相似文献
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Jenn-Terng Gau Sujith Teegala Kun-Min Huang Tun-Jen Hsiao Bor-Tsuen Lin 《Journal of Manufacturing Processes》2013,15(2):298-305
The needs of stainless steel 304 micro cups have been increasing tremendously due to the trend of miniaturization in medical and electronic devices, etc. For application purpose, it is highly desired to have stainless steel micro cups with high CH/OD (cup height/outer diameter) ratios. Due to the constraints of the limit draw ratio (LDR) of stainless steel 304 sheets in micro deep drawing, forming a micro cup with high CH/OD ratio at room temperature cannot be achieved by using a single stage deep drawing die. A process consisting of one micro deep drawing and two ironing stages was proposed for achieving this goal; three micro dies were designed, fabricated and used for experimental validation. A series of experiments were conducted by using the stainless steel 304 sheets of 200 μm thickness annealed at four different temperatures to understand the influence of size effects on this process for generating knowledge, know-how and technologies to form high quality stainless steel micro cups with large CH/OD ratio. No lubricant was used in this study. It was proven that the proposed process is a robust process as long as the sheets are annealed at the temperature no less than 900 °C for more than 3 min. 相似文献
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Parametric glass milling is presented to machine periodical circular channels on the glass plates for manufacturing micro testing devices. An end mill traverses in the linear motion during the workpiece rotation, which are synchronized by simultaneous control. The glass milling is controlled by 4 parameters in a mathematical model without NC program. Based on the principle of the parametric machining and the effect of the cutter axis inclination on the cutting process, a milling machine was developed to perform the parametric glass milling with an inclined ball end mill. The cutter axis inclination and the actual feed rate are associated with the critical feed rate, the maximum feed rate at which a crack-free surface is finished. As a machining example, a periodical circular channel was machined with a transparent surface by the simultaneous control. 相似文献
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近些年来,面对全球化的竞争,越来越需要小批量、多样化、周期短的新的成形技术.薄板成形技术在成形工艺中占有很重要的地位,其多样化趋势已经变得越来越明显,出现了多种加工方法,它对将来的工业结构和产品的生产技术将是一场革命.文中介绍了变压边力技术、成对液压成形技术、粘介质成形技术、无模分层成形技术等几种柔性化程度高的板材成形技术及其发展趋势. 相似文献
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《Journal of Cleaner Production》2008,16(2):178-191
Sewage sludge production has been increasing due to the growth of urban wastewater treatment plants. According to the enforcement of current environmental regulations, many efforts must be done to manage the large amount of generated sludge. Incineration is one potential treatment process.As far as control, design and operational guidance of processes are concerned, a successful simulation work may significantly reduce the efforts in experimental study.In this goal, a real-time simulator has been developed to describe bubbling fluidized bed incineration of sewage sludge.In the present work, details of the mathematical model are presented. The two main particularities are the buffer zone characteristics in one hand, and on the sewage sludge pyrolysis, supposed to be flash on the other one. The model results are partially validated by comparison with experimental data issued from the literature. An example of a possible scenario is given. 相似文献
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抽水引起地面沉降问题早已引起世界各国的关注,是目前世界上许多取用地下水的国家共同面临的严重环境保护问题。我国地面沉降研究工作的开展已有10多年的历史,主要方法是利用沉降模型进行模拟推测,其弊端较多。由于缺少地下水水位和地面沉降的实际观测资料,难以进行细致的研究。蓟县地震台进行地形变监测已有十几年的历史,在长期的地形变观测中,不仅能监视到抽水引起地面倾角的地变化(经换算可得地面垂直方向的变化),还能监视地面因抽水引起地面水平方向的变化。为具体研究人工抽水与地壳形变的关系进行抽水实验。 相似文献
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The relationship of the ozone generation and the heating power, corona wire surface temperature, discharge electrode and netting electrode was studied during the negative corona discharge. The experimental results showed that the ozone concentration reduced with applied voltage decrease. With heating power increase, the ozone concentration of unit current decreased at exponential rate and it almost change no longer over 0.40 W. Under given temperature, the lower the applied voltage was, the smaller the ozone concentration was; while under given applied voltages, only over 11 kV could decrease with the surface temperature increase. The ozone concentration decreased with the lengthening of corona wire, and could reduced to 10 ppb under experimental condition of 14.2 kV; it also decreased with the shortening of wire diarmeter,and could decrease 67% at best in the given condition. Moreover, it decreased with the increasing size of netting electrode mesh. At the anion current of 1.65 μA, the ozone concentration of 5.0 x 5.0 cm^2 is only 41% of that of 3.3 x 3.3 cm^2 . 相似文献
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《Journal of Manufacturing Processes》2014,16(1):93-108
Double-electrode gas metal arc welding (DE-GMAW) is a novel welding process in which a second electrode, non-consumable or consumable, is added to bypass part of the wire current. The bypass current reduces the heat input in non-consumable DE-GMAW or increases the deposition rate in consumable DE-GMAW. The fixed correlation of the heat input with the deposition in conventional GMAW and its variants is thus changed and becomes controllable. At the University of Kentucky, DE-GMAW has been tested/developed by adding a plasma arc welding torch, a GTAW (gas tungsten arc welding) torch, a pair of GTAW torches, and a GMAW torch. Steels and aluminum alloys are welded and the system is powered by one or multiple power supplies with appropriate control methods. The metal transfer has been studied at the University of Kentucky and Shandong University resulting in the desirable spray transfer be obtained with less than 100 A base current for 1.2 mm diameter steel wire. At Lanzhou University of Technology, pulsed DE-GMAW has been successfully developed to join aluminum/magnesium to steel. At the Adaptive Intelligent Systems LLC, DE-GMAW principle has been applied to the submerged arc welding (SAW) and the embedded control systems needed for industrial applications have been developed. The DE-SAW resulted in 1/3 reduction in heat input for a shipbuilding application and the weld penetration depth was successfully feedback controlled. In addition, the bypass concept is extended to the GTAW resulting in the arcing-wire GTAW which adds a second arc established between the tungsten and filler to the existing gas tungsten arc. The DE-GMAW is extended to double-electrode arc welding (DE-AW) where the main electrode may not necessarily to be consumable. Recently, the Beijing University of Technology systematically studied the metal transfer in the arcing-wire GTAW and found that the desired metal transfer modes may always be obtained from the given wire feed speed by adjusting the wire current and wire position/orientation appropriately. A variety of DE-AW processes are thus available to suit for different applications, using existing arc welding equipment. 相似文献
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Noise contours are used to describe the extent of airport noise pollution and to plan land use around airports. The LWECP, (weighted equivalent continuous perceive noise level) recommended by ICAO( International Civil Aviation Organization) is adopted as airport noise rating parameter in this paper. With the help of various mathematical models in the software Surfer, noise contours can be drawn automatically by the completed program in Visual C Code. Corrections for thrust, velocity, atmospheric temperature, humidity and lateral ground attenuation are also considered in the new method, which can improve the efficiency of drawing contours. An example of its use for drawing noise contours of an airport in Zhejiang Province of China is proposed and the predictions and the measurements show agreements well. 相似文献