Improved Spray Dry Scrubbing through Grinding of FGD Recycle Material

A laboratory size spray dry scrubbing unit consisting of a spray dryer and a pulse Jet baghouse was used to study the effect of grinding recycle waste on SO₂ removal across the spray dryer and on sorbent utilization. The equipment treats simulated flue gas with a dry flow rate of 1.5 m³ h^?1 (stp) and utilizes an ultrasonic nozzle for atomization. The apparatus was initially tested over a broad range of operating conditions; a close agreement in SO₂ removal was found with data from much larger units. The effect of grinding the FGD recycle material on the SO₂ removal across the spray dryer was found to be great. Grinding the recycle material can enhance the SO₂ removal efficiency to a level comparable to operation with a large excess of fresh lime.     

Droplet charging for wet scrubbers

Water droplet charge/mass of wet scrubbers was measured over the direct charging applied potential range of 0-20 kV, 30-70 pounds per square inch gauge (206.8-482.6 kPa) water pressure, and with spiral, impingement, and whirl nozzles. The measured charge/mass ranged from -0.0005 to 0.2 microcoulomb/gm and was directly related to the applied voltage. The water charge/mass was a function of the spray nozzle, with the smaller orifice lower-flow nozzles having the higher charge/mass.     

Agrochemical spray drift; assessment and mitigation--a review

During application of agrochemicals spray droplets can drift beyond the intended target to non-target receptors, including water, plants and animals. Factors affecting this spray drift include mode of application, droplet size, which can be modified by the nozzle types, formulation adjuvants, wind direction, wind speed, air stability, relative humidity, temperature and height of released spray relative to the crop canopy. The rate of fall of spray droplets depends upon the size of the droplets but is modified by entrainment in a mobile air mass and is also influenced by the rate of evaporation of the liquid constituting the aerosol. The longer the aerosol remains in the air before falling to the ground (or alternatively striking an object above ground) the greater the opportunity for it to be carried away from its intended target. In general, all size classes of droplets are capable of movement off target, but the smallest are likely to move the farthest before depositing on the ground or a non-target receptor. It is not possible to avoid spray drift completely but it can be minimized by using best-management practices. These include using appropriate nozzle types, shields, spray pressure, volumes per area sprayed, tractor speed and only spraying when climatic conditions are suitable. Field layout can also influence spray drift, whilst crop-free and spray-free buffer zones and windbreak crops can also have a mitigating effect. Various models are available to estimate the environmental exposure from spray drift at the time of application.     

湿雾抑尘内混式空气雾化喷嘴的选型

针对工业粉尘控制问题,在稳态喷雾实验台上对多孔空气雾化喷嘴和扇形空气雾化喷嘴的雾化性能进行实验研究。结果发现,在喷嘴入口水压和空气压力一定的实验条件下,扇形喷嘴具有更大的喷雾锥角,但多孔喷嘴的液滴索特平均直径SMD明显低于扇形喷嘴;多孔喷嘴的雾化锥角和SMD随水流量变化基本保持稳定,液体质量在抑尘平面位置分布均匀,而扇形喷嘴的雾化锥角和SMD随水流量增加而明显增大,在抑尘位置液滴质量分布差异显著。综合来看,多孔空气雾化喷嘴的雾化效果优于扇形空气雾化喷嘴。     

A validated 2-D diffusion–advection model for prediction of drift from ground boom sprayers

Correct field drift prediction is a key element in environmental risk assessment of spraying applications. A reduced order drift prediction model based on the diffusion–advection equation is presented. It allows fast assessment of the drift potential of specific ground boom applications under specific environmental wind conditions that obey the logarithmic wind profile. The model was calibrated based on simulations with a validated Computational Fluid Dynamics (CFD) model. Validation of both models against 38 carefully conducted field experiments is successfully performed for distances up to 20 m from the field edge, for spraying on flat pasture land. The reduced order model succeeded in correct drift predictions for different nozzle types, wind velocities, boom heights and spray pressures. It used 4 parameters representing the physical aspects of the drift cloud; the height of the cloud at the field edge, the mass flux crossing the field edge, the settling velocity of the droplets and the turbulence. For the parameter set and range considered, it is demonstrated for the first time that the effect of the droplet diameter distribution of the different nozzle types on the amount of deposition spray drift can be evaluated by a single parameter, i.e., the volume fraction of droplets with a diameter smaller than 191 μm. The reduced order model can be solved more than 4 orders of magnitude faster than the comprehensive CFD model.     

错流式生物滴滤床净化甲苯废气

采用焦化厂污泥为菌源驯化甲苯降解菌,接种错流式生物滴滤床,净化含甲苯废气。研究了生物滴滤床的挂膜启动和长期运行情况,填料和营养液对滴滤床去除能力的影响,并对长期运行的压降进行了观察分析。反应器挂膜启动需要6 d时间,稳定运行的平均去除效率为95％,单位体积最大去除负荷为251 g/(m³·h)。结果表明,采用错流式生物滴滤床可以有效去除甲苯废气;以比表面积大的生物陶粒作为填料以及定期适量更换营养液,均有助于提高生物滴滤床的去除能力;错流式生物滴滤床具有压降小、气液分布均匀的特点。     

Spray Charging and Trapping Scrubber for Fugitive Particle Emission Control

The control of fugitive process emissions (FPE) with Spray Charging and Trapping (SCAT) scrubber was evaluated both theoretically and experimentally. The SCAT uses air curtain and/or jets to contain, convey, and divert the FPE into a charged spray scrubber.

Experiments were performed on an 8000 cfm bench-scale spray scrubber to verify the theory and feasibility of collecting fugitive particles with charged water spray. The effects of charge levels on drops and particles, nozzle type, drop size, gas velocity, and liquid/gas ratio on collection efficiency were determined experimentally. The results of the experiments and the comparison between theory and data are presented.

An air curtain was developed for conveying the FPE to the spray scrubber, deflecting the crosswind, and containing hot buoyant plume. The design and air flow field for the air curtain are presented.     

Influence of surfactants and polymeric adjuvants on physicochemical properties, droplet size spectra and deposition of fenitrothion and Bacillus thuringiensis formulations under laboratory conditions

The effect of two surfactants and two polymeric adjuvants on droplet size spectra and deposition patterns of nine spray formulations was investigated following atomization in a laboratory chamber using a spinning disc atomizer that can produce a narrow droplet size spectrum. Spray droplets were sampled using Kromekote cards and deposit recoveries were examined on glass plates. Physicochemical properties studied were: viscosity-shear rate relationship, surface tension, volatility, pH, conductance, electrophoretic mobility and zeta potential. Formulations containing low surfactant concentrations provided Newtonian liquids with low viscosities. These liquids atomized into small droplets and provided low recoveries of spray deposits on sampling units. However, formulations containing polymeric adjuvants, and a high concentration of a non-ionic surfactant provided pseudoplastic liquids with high viscosities. These formulations resulted in large droplets with high recoveries of spray deposits on sampling units. Among the physicochemical properties studied, viscosity, surface tension, volatility and electrophoretic mobility, played important roles on liquid atomization and droplet deposition.     

Atmospheric loss of pesticides above an artificial vineyard during air-assisted spraying

A procedure to assess pesticide emission to the air and characterise possible air pollution sources was carried out using a tracer dye and 2 mm PVC lines during air-assisted spraying of an artificial vineyard. Three experiments were performed to evaluate the method feasibility, quantify upward movements of sprayed droplets and investigate the influence of microclimatic variables on pesticide emission. During each experiment two test series were carried out with two droplet size distributions (very fine and fine spray, according to the BCPC classification). The amount of sprayed liquid collected at 2.5 m above ground varied between 9.0% and 10.7% of the total dose applied for very fine spray and between 5.6% and 7.3% for fine spray. In stable atmospheric conditions the spray drifted along the mean wind direction over the crop whereas in unstable conditions the sprayed liquid plume was larger, with a greater amount of material sent to higher levels. A statistical model based on a simple multiple regression featuring droplet characteristics and microclimatic variables (wind speed, temperature, stability parameter and relative humidity) provided a robust estimate of spray loss just above the crop, with an acceptable determination coefficient (R²=0.84). This method is therefore suitable for quantifying spray drift and provides a way to study the influence of several variables on the amount of pesticide released into the atmosphere by air-assisted spraying, with suitable accuracy.     

喷淋塔传质特性的实验与模型研究

从液滴受力分析入手,分析了喷淋塔内液滴的运动特性,采用类比定律推导了气相传质系数计算式,建立了喷淋塔脱氨传质模型,并进行了实验验证,分别在不同的喷淋密度和空塔气速的条件下,对传质系数、比表面积及容积吸收率沿塔高的分布进行了模拟。结果表明,沿着液滴的下落方向,比表面积逐渐减小,传质系数缓慢增大,二者在塔顶附近变化显著;传质速率受比表面积和传质推动力的影响较大,增大喷淋密度可显著增加比表面积,提高空塔气速可增大平均传质系数;喷淋塔下半段比表面积小,增大比表面积是强化传质的有效手段。     

新型离心式脱硫塔气液两相流数值模拟

利用FLUENT软件和SIMPLE算法对新型旋流脱硫塔的气液两相流场进行了数值模拟。计算中气相采用了RSM湍流模型,颗粒相采用了Lagrange坐标系下的随机轨道模型。分析结果表明,气相流场具有强旋流特性;喷射液滴的直径、喷淋量和烟气流速影响其在塔内的分布:喷射液滴粒径越大、喷射量越小、烟气流速越大,入口段降温越少;塔体上方截面平均浓度随液滴粒径的增加而降低,随液气比的增加而增加,随烟气流速的增加会先增加至最高值然后降低。喷淋液滴在其他运行参数不变时,平均粒径范围为0.5～1 mm,会对进口烟气起到较好的净化与降温的作用,并使塔体上方喷淋液滴在截面z=4.15 m处浓度分布均匀且覆盖率高;在保证液滴粒径较小时,通过降低烟气流速或增加喷淋量可提高液滴喷淋覆盖率,使得烟气与喷淋充分接触。计算得到的气相流场分布与实测值吻合较好,证明了数学模型的合理性,为进一步优化分离器结构提供了可靠依据。     

Polymer and invert emulsifying oil effects upon droplet size spectra of sprays

Abstract

A series of wind tunnel atomization studies were carried out to investigate the effects of polymer and invert suspension oil “drift control adjuvants” upon the droplet size distribution spectra produced by nozzles typically used in aerial and ground based spraying of pesticides. A D8–46 disc and core was used as a typical aerial application nozzle, and an 8003 fan nozzle was used for the ground based sprayers simulation. The droplet size spectra were evaluated in a wind tunnel using a Malvern 2600 laser particle size analyzer immediately upon mixing and at 15 minutes after re‐circulation through a pumping system. The addition of the polymer‐based adjuvants significantly increased the droplet size spectra parameters of the spray cloud, but all the polymer products showed signs of breakdown of their molecular arrangements in the liquid medium, as a result of agitation. The invert suspension oil adjuvant did not change the droplet size spectra markedly, nor did it show signs of breakdown of the internal liquid structure after re‐circulation.     

Atomization and Cloud Behavior In Venturi Scrubbing

The exact collection mechanism of a venturi scrubber has been unknown up to this time. Photographic stop-action techniques and glass venturi scrubbers have made it possible to establish where and how particles are captured and to speculate on possible gas removal possibilities. This report extends the knowledge of pneumatic atomization which is used in gas scrubbing and many other applications by providing further information on cloud-type atomization. Cloud-type atomization which is produced by pneumatic atomization of liquid streams (not drops) results in the formation of liquid droplets which appear to be less than 10 microns in diameter. These droplets coalesce and form clouds which move as single entities. Effective overall cloud diameters are determined to be a function of the velocity of the atomizing gas stream. The effective cloud diameters start at 170 [a and increase as throat gas velocities increase from 150 ft/sec. Throat velocities and liquid inlet nozzle diameters necessary to obtain water clouds of specific effective diameters can be estimated.

These large clouds are efficient impaction targets and stop most of the particulate matter within 0.5 cm from the throat scrubbing liquid inlets. High gas absorption is expected for the clouds of droplets because turbulent gas movement can exist inside and outside the clouds and the 10 μ droplets provide exceptional surface area.     

Assessing possible exposures of ground troops to agent orange during the vietnam War: The use of contemporary military records

BACKGROUND: Potential exposure of ground troops in Vietnam to Agent Orange and 2,3,7,8-tetrachlorodibenzo-p-dioxin (TCDD) remains controversial despite the passage of 30 years since the Vietnam War. Because of uncertainty over the serum dioxin levels in ground troops at the end of their service in Vietnam, attempts have been made to develop a methodology for characterizing exposure of ground troops in Vietnam to Agent Orange and other herbicides based upon historical reconstruction from military records. Historical information is often useful in evaluating and modeling exposure, but such information should be reasonably accurate, complete, and reliable. METHODS: This paper reviews the procedures and supporting historical information related to the spraying of herbicides in Vietnam. The historical information is classified into two categories: procedural information and operational information. Procedural information covered the process and procedures followed in spraying herbicides from US Air Force fixed wing aircraft (Operation RANCH HAND) in Vietnam, and included approval procedures for spray missions, the criteria required to conduct a mission, the control exercised by the Forward Air Controller and the Tactical Air Control Center and the characteristics of the equipment used to apply the herbicides. Operational information includes data from the RANCH HAND Daily Air Activities Reports, which included geographic locations of specific spray missions, the amount of herbicide sprayed by a specific mission, reports of battle damage to spray aircraft, reports of fighter aircraft support for aerial spray missions, and any comments, such as reasons for canceling a mission. RESULTS: Historical information demonstrates that herbicide spray missions were carefully planned and that spraying only occurred when friendly forces were not located in the target area. RANCH HAND spray missions were either not approved or cancelled if approved when there were friendly forces in the area designated for spraying. Stringent criteria had to be met before spray missions could be approved. The operational information shows that spray missions for both defoliation and crop destruction were conducted in an extremely hostile environment. Heavy 'fighter suppression' with antipersonnel ordnance was used to minimize the impact of hostile ground fire on RANCH HAND aircraft. Procedures were in place that prohibited movement of troops into sprayed areas immediately after a mission due to the possible presence of unexploded ordnance delivered by fighter aircraft supporting RANCH HAND missions. The optimal nature of the spray equipment and application procedures minimized the possibility of significant spray drift. Conclusions. Few friendly troops were sprayed by fixed wing aircraft during Operation RANCH HAND, which delivered 95% of all defoliants used in Vietnam. Similarly, few troops were sprayed during helicopter or surface-based spray operations, which constituted the remaining 5% of defoliants. Detailed policies and procedures for approval and execution of spray missions ensured that friendly forces were not located in the areas targeted for spraying. Fighter aircraft assigned to accompany each spray mission frequently suppressed much of the hostile fire with bombs and other ordnance. Confirmed clearance of the target area was necessary to avoid friendly casualties. Historical records establish that these policies and procedures were strictly followed. Exposure of troops whether from direct spraying or movement through areas recently sprayed was very unlikely. The wartime military records of troop positions and herbicide operations are valuable for some purposes, but have specific limitations in exposure reconstruction. The completeness and accuracy of the geographic data (maps used by RANCH HAND and military ground units) were dependent upon the inherent precision of the map, the accuracy with which it depicted surface features, and the completeness and accuracy of the information on which it is based. Navigation by the crew using visual orientation and reference to the map was the only means that aircrew on spray missions had for establishing their locations. A Forward Air Controller independent of Operation RANCH HAND was present at the location of each spray target immediately before and during spraying operations to verify the target location and ensure that friendly forces were clear of the target area. Anecdotal reports of direct spraying of troops in Vietnam likely reflect the RANCH HAND missions spraying insecticide for mosquito control at regular intervals from March 1967 through February 1972. Outlook. The distribution and levels of serum dioxin in RANCH HAND veterans and the US Army Chemical Corps Vietnam veterans (the unit responsible for helicopter and ground-based spray operations) are distinguishable from typical levels in the population decades after the Vietnam conflict. An exposure model similar to that proposed in the 2003 report of the Institute of Medicine's Committee on 'Characterizing Exposure of Veterans to Agent Orange and Other Herbicides Used in Vietnam' was tested in 1988 by the Centers for Disease Control and Prevention and found to be a poor predictor of absorbed dose of TCDD. Military records during the Vietnam War lack the precision to determine that troops were directly sprayed with herbicides during Operation RANCH HAND, especially given the procedures in place to ensure clearance of friendly forces from the target area and the lack of elevated serum levels of TCDD in ground troops judged to have operated in heavily sprayed areas.     

柴油机Urea-SCR系统喷射雾化的数值模拟

为研究柴油机Urea-SCR系统喷射雾化规律,应用CFD软件建立喷射雾化模型,对喷嘴喷射距离、喷射位置与方向、喷孔数目与孔径对催化剂载体入口处的浓度分布情况的影响进行了数值模拟。结果表明,喷嘴距反应器距离为排气管直径5倍为宜;采用四喷孔、孔径为0.5 mm、喷嘴处于管道中心,喷射方向为径向时喷射雾化均匀性最好。通过台架实验,验证了采用喷距5D、径向、四孔、小孔径喷嘴方案可使NOx的转化率达到95%以上。     

气液两相旋流喷嘴雾化特性

为提高烟尘净化用喷嘴的雾化性能,提出一种气液两相旋流喷嘴,用CFX软件对该喷嘴内部流场模拟的结果表明,强烈的气旋作用使液流呈环状,使气液混合流在达到喷嘴末端时易于破碎成雾。在实验室条件下,利用Winner313型喷雾激光粒度分析仪对喷嘴进行了雾化粒度测定,分析发现雾滴中位径与气液比的关系呈幂函数衰减,这一规律将有助于在工程应用时确定喷嘴工况。     

烧结机尾电改袋除尘器脉冲喷吹数值模拟

在电改袋除尘器中,为更好地利用原静电除尘器的内部空间,可采用长袋及脉冲喷吹清灰方式。利用CFX软件对脉冲喷吹系统进行模拟优化,结果表明,通过在喷嘴侧壁开设20 mm小孔,可有效增大喷吹气体流量,且以开设2个或者3个为佳。在喷嘴侧壁开孔数量、喷吹压力、喷吹距离、喷吹孔直径和滤袋长度等因素中,喷吹压力和喷吹孔直径对清灰的影响较大,增大喷吹压力和喷吹孔直径均有利于改善清灰效果,喷嘴侧壁开孔数量对清灰的影响较喷吹压力和喷吹孔直径小,喷吹距离仅对滤袋上部清灰效果有影响,而滤袋长度主要影响滤袋中下部的清灰效果,且影响较小,选择长袋具有可行性。     

A Simple Technique for Stack Design in Complex Terrain

The main objective of this study is to apply neutral electrolyzed water (NEW) spraying to inactivate bioaerosols. We evaluated the inactivation efficiency of NEW applied to inactivate two airborne bacterial Escherichia coli and Bacillus subtilis aerosols inside an environmental-controlled chamber in the study. Generated with electrolyzing 6.15 M sodium chloride brine, the NEW with free available chlorine (FAC) concentration 50, 100, and 200 ppm was pumped with an air pressure of 70 kg/cm² through nozzle into the chamber to inactive E. coli and B. subtilis aerosols precontaminated air (initial counts of 3?×?10⁴ colony-forming units [CFU]/m³). Bacterial aerosols were collected and cultured from chamber before and after NEW spray. The air exchange rate (ACH, hr^?1) of the chamber was set to simulate fresh air ventilating dilution of indoor environment. First-order concentration decaying coefficients (Ka, min^?1) of both bacterial aerosols were measured as an index of NEW inactivation efficiency. The result shows that higher FAC concentration of NEW spray caused better inactivation efficiency. The Ka values under ACH 1.0 hr^?1 were 0.537 and 0.598 for E. coli of FAC 50 and 100 ppm spraying, respectively. The Ka values of FAC 100 ppm and 200 ppm spraying for B. subtilis were 0.063 and 0.085 under ACH 1.0 hr^?1, respectively. The results indicated that NEW spray is likely to be effective in inactivation of bacterial airborne contamination. Moreover, it is observed in the study that the increase of ventilation rate and the use of a larger orifice-size nozzle may facilitate the inactivation efficiency.

Implications: Bacterial aerosols have been implicated in deterioration of air quality and occupational health. Effective, safe, and economic control technology is highly demanded, especially for agricultural and food industries. In the study, NEW mist spraying performed effectively in controlling E. coli and B. subtilis modeling bioaerosols contamination. The NEW revealed its potential as an alternative airborne disinfectant worth being discovered for improving the environmental quality in the future.     

Field enhancements of packed-bed performance for low-concentration acidic and basic-waste gases from semiconductor manufacturing process

Low-concentration acidic and basic-waste gas pollutants contribute significantly in the total emission of a facility. Previous results show that the control of high volumetric flow rate (approximately 500 m3/min), low-concentration acidic (< 1 ppm by vol) and basic (< 3 ppm by vol) gases from semiconductor process vent, by conventional wet scrubbing technique is a challenging task. This work was targeted to enhance the performance of packed beds for high-volumetric flow rate, low-concentration acidic (HF, HCl), and basic (NH3)-waste gases from the semiconductor manufacturing process. The methodology used to meet the goal was the application of fine-water mist over the inlet stream before entering to the packed bed and use of the surfactant with mist/packed-bed liquid in low concentration. An experimental study was carried out in two acid-packed beds to optimize the operating conditions, such as pH of the liquid, circulating liquid flow rate, blow-down cycle, and so forth. The relationship among liquid pH, liquid ionic concentration, and the removal efficiency of the packed bed for the pollutants has been discussed considering chemical equilibrium, two-film theory, and Henry's law. For the potential utilization of scrubbing water, the dependency of the efficiency on blow-down cycle was studied, and a mechanism is suggested. The proposed water-mist surfactant system was installed in two acid-packed beds, and performance of the packed beds was compared. The background efficiencies of the acid-packed beds for HF, HCl, and NH3 were found max to be (n = 11) 53, 40, and 27%, whereas after installation of the system, they increased significantly and became 76 +/- 13% (n = 10), 76 +/- 8% (n = 7), and 78 +/- 7% (n = 7), respectively, for inlet concentrations of HF and HCl < 1 ppm and NH3 < 14 ppm. The mechanism by which the surfactants operate to enhance the removal in scrubbing process is suggested considering the hydrodynamic effect and the interfacial effect with the charge-generating characteristic of surfactants on water surface, when dissolved into water. The results show that a proposed rectification system can effectively reduce the emission rates below the regulatory level (0.6 kg/hr) at the present conditions of the facility.     

Rotary Kiln Incineration of Dichloromethane and Xylene: A Comparison of Incinerability Characteristics Under Various Operating Conditions

Comparisons are made, for the first time, between the combustion characteristics of dichloromethane and xylene in an industrial rotary kiln incinerator. The comparisons are made under different operating conditions, including variable kiln rotation rate and operation both with and without turbulence air. Continuous gas composition and temperature measurements and batch gas composition measurements were obtained from two vertical locations hear the exit region of the rotary kiln. The measurements show that there is significant vertical stratification at the exit of the kiln. Addition of turbulence air enhanced combustion conditions throughout the kiln during xylene processing. During dichloromethane processing, however, the addition of turbulence air had minimal effect and only promoted greater bulk mixing; chlorinated compounds transported from the lower kiln during operation with turbulence air were not efficiently processed in the upper kiln. Evolution of test liquids from the bed was not constant but rather was characterized by intermittent peaks. The field-scale data of this work suggest that the evolution rate of the test liquid was increased as kiln rotation rate increased. Many of the differences between xylene and dichloromethane processing during these experiments are explained by a simple stoichiometric analysis.