Optimal operating parameters in the composting of swine manure with wastepaper

Abstract

A series of experiments were conducted to determine the optimal conditions for composting of swine manure and wastepaper. The aeration rate and mixing ratio were the variables investigated. In the first study (Study‐1), four experiments each with the same mixing ratio but a different aeration rate were carried out. In the second study (Study‐2), different mixing ratios were investigated, each however with the same aeration rate which was found to be optimal from Study‐1. Composting efficiencies were evaluated on the temperature profile and the reduction of C/N ratio. From the aeration rates of 200, 500, 1000, and 1500 mL/min.kg_vs that were evaluated, the aeration rate of 500 mL/min.kg_vs and higher showed good results. In Study‐2, where the initial C/N ratios were 20, 25, 30, and 35 respectively, the C/N ratio of 30 was found to be optimal. In conclusion, the composting of swine manure with the amendment of wastepaper was best carried out at the aeration of >500 mL/min.kg_vs and C/N ratio of 30.     

Effects of operating parameters on in situ NH3 emission control during kitchen waste composting and correlation analysis of the related microbial communities

Ammonia emission during composting results in anthropogenic odor nuisance and reduces the agronomic value of the compost due to the loss of nitrogen. Adjusting the operating parameters during composting is an emerging in situ odor control technique that is cheap and highly efficient. The effects of in situ NH₃ emission control were investigated in this study by simultaneously adjusting key operating parameters (such as C/N ratio, aeration rate, and moisture content) during the composting processes (C1–C9). Results showed that the average NH₃ emission concentrations for different treatments were in the order of C1 > C4 > C2 > C5 > C3 > C6 > C7 > C8 > C9. The total content of NH₃ emission (21.02 g/kg) in C9 (C/N ratio = 35, aeration rate = 15 L/min, and moisture content = 60%) was much lower than that (65.95 g/kg) in C1 (C/N ratio = 15, aeration rate = 5 L/min, and moisture content = 60%). The nitrogen loss ratio was 27.36% for C1, while 16.15% for C9. The microbial diversity and abundance in C9 and C1 were compared using high-throughput sequencing. The relationship between NH₃ emission, operating parameters, and the related functional microbial communities was also investigated. Results revealed that Nitrosospira, Nitrosomonas, Nitrobacter, Pseudomonas, Methanosaeta, Rhodobacter, Paracoccus, and Sphingobacterium were negatively related to NH₃ emission. According to the above results, the optimal values for different operating parameters for the in situ NH₃ control during kitchen waste composting were, respectively, moisture content of 70%, C/N ratio of 35, and aeration rate of 15 L/min, with the order of effectiveness from high to low being aeration rate > C/N > moisture. This information could be used as a valuable reference for the in situ NH₃ emission control during kitchen waste composting.

     

Co-composting of distillery wastes with animal manures: carbon and nitrogen transformations in the evaluation of compost stability

The aim of this work was to study the viability of recycling the solid wastes generated by the winery and distillery industry by means of co-composting with animal manures, as well as to evaluate the quality of the composts obtained. Two piles, using exhausted grape marc and cattle manure or poultry manure, respectively (at ratios, on a fresh weight basis, of 70:30), were composted by the Rutgers static pile composting system. Throughout the composting process, a number of parameters were monitored, such as pH, electrical conductivity, organic matter, water-soluble carbon, water-soluble polyphenols, different forms of nitrogen (organic nitrogen, ammonium and nitrate) and humification indices (humification ratio, humification index, percentage of humic acid-like C, polymerisation ratio and cation exchange capacity), as well as the germination index. Organic matter losses followed first-order kinetics equation in both piles, the highest organic matter mineralisation rate being observed with exhausted grape marc and cow manure. On the other hand, the mixture with the lowest C/N ratio, using exhausted grape marc and poultry manure, showed the highest initial ammonium contents, probably due to the higher and more labile N content of poultry manure. The increase in the cation exchange capacity revealed the organic matter humification during composting. In contrast, other humification parameters, such as the humification ratio and the humification index, did not show the expected evolution and, thus, could not be used to assess compost maturity. Composting produced a degradation of the phytotoxic compounds, such as polyphenols, to give composts without a phytotoxic character. Therefore, composting can be considered as an efficient treatment to recycle this type of wastes, due to composts presented a stable and humified organic matter and without phytotoxic effects, which makes them suitable for their agronomic use.     

添加小麦秸秆对猪粪高温堆肥腐熟进程的影响

选用猪粪与小麦秸秆为堆肥原料进行高温好氧堆肥实验,研究添加小麦秸秆对猪粪高温好氧堆肥过程中堆体温度、pH值、种子发芽指数、碳氮比和养分等理化指标的影响,寻求猪粪高温堆肥时的最佳秸秆配比,旨在为猪粪快速资源化利用提供科学依据。结果表明,猪粪高温堆肥时添加小麦秸秆可以缩短进入高温发酵阶段的时间,减少氮素损失,加快C/N的降低速率,加速有毒有害物质分解。其中猪粪和小麦秸秆6∶4处理各层温度在2~5 d内上升至50℃,并持续37~46 d,在堆肥结束时,有机质和速效氮含量较堆肥初期下降幅度最小,分别为33.90%和23.76%,全氮、全磷、全钾、速效磷和速效钾含量较堆肥初期提高幅度最大,分别为13.34%、20.24%、53.19%、41.53%和16.57%。若以种子发芽指数80%作为堆肥腐熟的评价指标,猪粪和小麦秸秆6∶4配比堆肥的腐熟速度比纯猪粪快18 d,36 d即可腐熟。综合判断,实际应用中,猪粪与小麦秸秆按体积6∶4进行堆肥较为适宜。     

Influence of aeration rate and reactor shape on the composting of poultry manure and sawdust

To achieve successful composting, all the biological, chemical, and physical characteristics need to be considered. The investigation of our study was based on various physicochemical properties, i.e., temperature, ammonia concentration, carbon dioxide concentration, pH, electrical conductivity (EC), carbon/nitrogen (C/N) ratio, organic matter (OM) content, moisture content, bacterial population, and seed germination index (GI), during the composting of poultry manure and sawdust for different aeration rates and reactor shapes. Three cylindrical-shaped and three rectangular-shaped pilot-scale 60-L composting reactors were used in this study, with aeration rates of 0.3 (low), 0.6 (medium), and 0.9 (high) L min^?1 kg^?1 DM (dry matter). All parameters were monitored over 21 days of composting. Results showed that the low aeration rate (0.3 L min^?1 kg^?1 DM) corresponded to a higher and longer thermophilic phase than did the high aeration rate (0.9 L min^?1 kg^?1 DM). Ammonia and carbon dioxide volatilization were directly related to the temperature profile of the substrate, with significant differences between the low and high aeration rates during weeks 2 and 3 of composting but no significant difference observed during week 1. At the end of our study, the final values of pH, EC, moisture content, C/N ratio, and organic matter in all compost reactors were lower than those at the start. The growth rates of mesophilic and thermophilic bacteria were directly correlated with mesophilic and thermophilic conditions of the compost. The final GI of the cylindrical reactor with an airflow rate of 0.3 L min^?1 kg^?1 DM was 82.3%, whereas the GIs of the other compost reactors were below 80%. In this study, compost of a cylindrical reactor with a low aeration rate (0.3 L min^?1 kg^?1 DM) was more stable and mature than the other reactors.

Implications: The poultry industry is growing in South Korea, but there are problems associated with the management of poultry manure, and composting is one solution that could be valuable for crops and forage if managed properly. For high-quality composting, the aeration rate in different reactor shapes must be considered. The objective of this study was to investigate various physicochemical properties with different aeration rates and rector shapes. Results showed that aeration rate of 0.3 L min^?1 kg^?1 DM in a cylindrical reactor provides better condition for maturation of compost.     

Bio-optimization of the carbon-to-nitrogen ratio for efficient vermicomposting of chicken manure and waste paper using <Emphasis Type="Italic">Eisenia fetida</Emphasis>

The main objective of the present study was to determine the optimum C/N ratio for converting waste paper and chicken manure to nutrient-rich manure with minimum toxicity. Six treatments of C/N ratio 20, 30, 40, 50, 60, and 70 (T1, T2, T3, T4, T5, and T6, respectively) achieved by mixing chicken manure with shredded paper were used. The study involved a composting stage for 20 days followed by vermicomposting with Eisenia fetida for 7 weeks. The results revealed that 20 days of composting considerably degraded the organic waste mixtures from all treatments and a further 7 weeks of vermiculture significantly improved the bioconversion and nutrient value of all treatments. The C/N ratio of 40 (T3) resulted in the best quality vermicompost compared to the other treatments. Earthworm biomass was highest at T3 and T4 possibly due to a greater reduction of toxic substances in these waste mixtures. The total N, total P, and total K concentrations increased with time while total carbon, C/N ratio, electrical conductivity (EC), and heavy metal content gradually decreased with time during the vermicomposting process. Scanning electron microscopy (SEM) revealed the intrastructural degradation of the chicken manure and shredded paper matrix which confirmed the extent of biodegradation of treatment mixtures as result of the composting and vermicomposting processes. Phytotoxicity evaluation of final vermicomposts using tomato (Lycopersicon esculentum), radish (Raphanus sativus), carrot (Daucus carota), and onion (Allium cepa) as test crops showed the non-phytotoxicity of the vermicomposts to be in the order T3 > T4 > T2 > T1 > T5 > T6. Generally, the results indicated that the combination of composting and vermicomposting processes is a good strategy for the management of chicken manure/paper waste mixtures and that the ideal C/N ratio of the waste mixture is 40 (T3).     

Nitrogen and phosphorus removal for swine wastewater by ammonium crystallization and intermittent aeration process

Abstract

A process on crystallized precipitation of ammonium by adding magnesium salt and phosphate was carried out to improve C/N ratio in swine wastewater. After completion of crystallized precipitation of ammonium, an intermittent aeration process with aeration and non‐aeration periods alternated at interval of 1:1 hr day^‐1 is used for the improved swine wastewater (T‐N/BOD=0.14: BOD=8200 mg/liter and T‐N=1166 mg/liter). The results obtained from the experiment show that the removal ratios of T‐N and NH₄‐N are 91% and 99%, respectively. T‐P is not removed, while the removal ratio of PO₄‐P is 60% as 3% of CaCl₂ liquid is added. The results also indicate that dilution with water is effective to improve the removal of phosphorus even if raw swine wastewater contains high concentrations of T‐N, T‐P, BOD, and TOC.     

Investigation of appropriate initial composition and aeration method for co-composting of yard waste and market wastes

The purpose of this research was to shorten the composting period by speeding up the composting process and to obtain good quality compost that can be used in agriculture. In order to accomplish the acceleration of the process, different mixtures of feedstock were loaded to the composting containers to observe the effect of initial composition on the quality of the compost and the rate of composting. The first feedstock prepared was composed of grass, leaves and market waste whereas the second feedstock composed only of leaves and market wastes. Composting process was accomplished by applying different composting methods such as composting without manual stirring, with manual stirring, with aeration by air, with aeration by oxygen, with manual stirring and aeration by air and finally by with manual stirring and aeration by oxygen to achieve the purpose of the research. Aeration was found as a primary requirement for the acceleration of composting because it was observed that when the aeration was not applied the conversion of nutrients was very low. The high conversion efficiency of the nutrients in the feedstock with market and yard wastes-without grass-resulted in higher quality end product. The organic content of the composted yard and market wastes were monitored and the best operational parameters and methods were identified. Parameters such as temperature, moisture, pH and end-product metal contents were also monitored in the study. and the experiments were run in duplicates. Corrected C/N, (C/N)t/(C/N)initial, were used in the calculations which provided objectivity in comparison of the compost quality with respect to nutritional components. The C/N change was found to be higher in the container that was manually stirred and aerated with oxygen but with regard to the economic feasibility of the system aeration with air was preferred. Compost quality that was achieved in the study was compared to the standards of different countries with respect to the amount of metal contents in the end-product. The applicability of the end-product in agriculture depends on the level of contaminants in the compost, especially metals that have to be present only in trace amounts.     

复合型絮凝剂处理景观水体

利用以生物絮凝剂(1 g/L MBF-28)与化学絮凝剂(5 g/L PAC)复配后的复合絮凝剂CBF28C处理景观水体,考虑了复配比、投加量、pH和投加顺序对处理景观水的影响。实验结果表明:对于反应体系为100 mL景观水体,当MBF-28与PAC溶液复配体积比为3∶1,反应体系pH为7.0,1 mL 1%CaCl2作助凝剂,1.5 mL CBF28C时,其絮凝效果最好,其COD,色度,TN,TP的去除率分别为90.7%,54.1%、46.6%和51.5%。最佳水力条件为:快速320 r/min,快搅时间45 s,慢速80 r/min,慢搅时间100 s。并且得出了前10 min内絮凝率的反应关系方程式。     

SBR处理高浓度养猪废水工艺条件

以养猪场废水作为研究对象,采用序列间歇式活性污泥法SBR,通过实验研究了供气量、pH、排泥量、原水稀释倍数、水力停留时间（HRT）对SBR出水水质的影响。结果表明,供气量为375 L/（min·m³）、pH为8.0,并添加排泥100 mL的操作,可使SBR处理效果明显提高,COD、磷和凯氏氮去除率最高分别可达96.37%、94.14%、99.38%。逐步降低进水稀释倍数有利于培养出处理高浓度有机养猪废水的活性污泥,可将平均COD、磷和凯氏氮含量高达9 161.24、33.41和1 502.77 mg/L的养猪废水处理至出水的490.11、5.35和17.84 mg/L。降低HRT对SBR去除率影响不大。     

猪粪和羊粪与麦秆不同配比中温厌氧发酵研究

研究了猪粪和羊粪分别与麦秆不同配比中温(35℃)厌氧发酵对产气量、消化时间和最优C/N值的影响。结果表明,猪粪与麦秆在中温厌氧发酵时,所需的最优C/N值为21,且经141 d就可充分发酵,最大干物质累积产气量可达369.53 mL/g。羊粪与麦秆中温厌氧发酵时,所需的最优C/N值为24,且经96 d就可充分发酵,最大干物质累积产气量可达209 mL/g。猪粪秸秆中温厌氧发酵时易发生酸化,发酵前应通过预处理来减少酸化可能;而羊粪麦秆不易发生酸化。     

温度与秸秆比例对牛粪好氧堆肥的影响

为了研究不同C／N比值在不同温度条件下牛粪堆肥30d时的全量养分和有机质的含量情况,提出了以新鲜牛粪和苜蓿秸秆混合物为堆料,在添加1％的生物腐熟剂的基础上,对堆肥温度及C／N比进行调控,并进行交叉实验。结果表明,（1）采用培养箱进行好氧发酵时,在温度为30℃和45℃的环境下堆肥最佳,温度过低或过高都会影响堆肥。（2）牛粪高温好氧堆肥时,添加一定比例的苜蓿秸秆可以调节堆料的C／N比值、含水量,缩短堆肥时间,其中牛粪与秸秆比例为1：l混合堆肥效果较好。（3）堆肥30d时,堆料的TN、TP和TK含量较堆肥初期都有所增加,有机质含量有所降低是因为矿化和释放养分造成的,且各含量均符合国家有机肥标准。     

Effects of different ratios of pig manure to fungus residue on physicochemical parameters during composting

This study examined physicochemical parameters to assess their effectiveness as stability and maturity indicators during the process of composting pig manure and fungus residue at different ratios. The results showed that composting mixtures with all ratios of pig manure to fungus residue maintained a temperature exceeding 50 °C for more than 10 days during composting and met the requirement for pathogen destruction. The treatment containing mainly pig manure showed higher nitrogen loss and a shorter thermophilic phase and maturity time than the treatment containing mainly fungus residue. The germination index (GI) values indicated that compost maturity was achieved in the final compost with initial ratios of pig manure to fungus residue of 9:1–7:3 (GIs of 101.4%, 91.2%, and 81.3%); the ratio of 6:4 did not reach compost maturity (GI of 63.8%) and had an inhibitory effect on seed germination. The results of this study suggest that a ratio of pig manure to fungus residue of approximately 8:2 can be considered suitable for the efficient and quality composting of pig manure and fungus residue.

Implications: Co-composting of pig manure and edible fungi residue with appropriate proportion can effectively reduce the risk of environmental pollution caused by agricultural wastes, as well as achieve a safer and high-quality organic fertilizer, which can be used to improve physical and chemical properties of the soil, increase crop yields, and promote agricultural sustainable development. Therefore, technique of co-composting of pig manure and edible fungi residue has a wide prospect of application in practical production all over the world.     

The effect of limited aeration on swine manure phosphorus removal.

Two low level aeration schemes (intermittent vs. continuous) were investigated on a laboratory scale, in conjunction with swine manure pH adjustment using sodium hydroxide (1.0 M), for manure phosphorus (P) removal. According to the data, an 80% reduction in soluble P was observed when the manure pH was increased to 8. Both intermittent and continuous aeration treatments could raise manure pH above 8 with an airflow rate of 1 L/minute in a period of 15 days. A drastic increase in pH (about 1 unit) was observed for both aeration schemes within the first day of test, resulting in a 76% reduction in soluble P concentration in the liquid. It appeared that there is no difference in terms of P removal between the two aeration programs, suggesting that the intermittent aeration be preferred to save energy while still achieving the same level of P removal.     

Influence of temperature and time on phosphorus removal in swine manure during batch aeration

This study was conducted to investigate the effects of temperature and time on the mechanisms of phosphorus removal in swine manure during aeration. Removal of soluble orthophosphates significantly increased with aeration time and temperature. Successive significant ortho-P removals were observed between days one and nine but no significant additional removals were recorded thereafter. Removals were significantly higher at temperatures of 20 and 25 degrees C than at temperatures of 5, 10, and 15 degrees C and ranged between 22.9 to 31.0%. Insoluble inorganic phosphorus also changed significantly with aeration time and temperature and with a similar trend as soluble orthophosphates. The pH of the manure explained 92 and 87% of the content of insoluble inorganic phosphorus at lower temperatures (5, 10, 15 degrees C) and at higher temperatures (20, and 25 degrees C), respectively. Organic phosphorus and aerobes growth patterns were similar to that of soluble orthophosphates removal. The rapid growth of aerobes was most probably the principal factor behind a rapid soluble ortho-P removal above 15 degrees C. The contribution of inorganic phosphates to the removal of soluble orthophosphates was approximately 61% while that due to organic P was approximately 35%. Precipitation was found to be the principal mechanism governing removal of soluble ortho-P in swine manure during aeration treatments.     

Effect of composting on characterization and leaching of copper, manganese, and zinc from swine manure.

This research was conducted to study the influence of composting on the concentrations, water solubility, and phase association of Cu, Mn, and Zn from swine (Sus domesticus) feces. Composting of separated swine manure was performed in two piles for 122 days. The metal concentrations increased rapidly during the first 49 days and leveled off thereafter. All metal concentrations increased approximately 2.7-fold in the final compost due to decomposition of organic matter. A sequential extraction protocol was used to evaluate the humification process and partition metals into water-soluble, exchangeable, organically complexed, organically bound, solid particulate, and residual fractions. Temporal changes in the water-soluble fractions of Cu, Mn, and Zn were reflected by water-soluble organic C concentrations, which rapidly increased to a maximum at Day 18 and declined thereafter. An increase in the humic acid/fulvic acid ratio in Na4P2O7 or NaOH extracts at various stages of composting represented the humification process. During composting, the major portions of Cu, Mn, and Zn were in the organically-bound, solid particulate, and organically complexed fractions, respectively. Metal distributions in different chemical fractions were generally independent of composting age and, thus, independent of respective total metal concentrations in the composts.     

Bacterial responses to temperature during aeration of pig slurry

The temperature effect on total anaerobic and aerobic bacterial growth in pig slurry was studied using low level batch aeration treatments. Five bioreactors were built using Plexiglas tubes to perform five temperature treatments (5 degrees C, 10 degrees C, 15 degrees C, 20 degrees C, and 25 degrees C). An airflow rate of 0.129 L/min/L manure was used to aerate manure contained in all reactors. Data showed that temperature had a profound impact on the aerobic counts in pig slurry during the aeration process. When the temperature increased from 15 degrees C to 25 degrees C, the average oxidation-reduction potential decreased from +40 mV to -60 mV, accompanied by a 75% reduction of aerobic bacteria in the manure. At 25 degrees C, the anaerobic counts were consistently higher than aerobic counts for most of days. A quadratic relationship was observed between the aerobic counts and the oxidation-reduction potential with a correlation coefficient of 0.8374. To reduce odor generation potential, the oxidation-reduction potential in the manure should be maintained at +35 mV or higher.     

Influence of different inoculation densities of black soldier fly larvae (Hermetia illucens) on heavy metal immobilization in swine manure

The disposal of organic waste by the biocomposting of black soldier fly larvae (BSFL) has drawn broad attention. However, the discrepancies in heavy metal immobilization between BSFL biocomposting with different inoculation densities and aerobic composting need to be further researched. In this study, BSFL with inoculation densities of 0.08%, 0.24% and 0.40% was added to swine manure to investigate its influence on heavy metal bioaccumulation and bioavailability. The physicochemical properties, BSFL growth performance and amino acid contents were measured. The results showed that the germination index, total prepupal yield and bioavailable fraction removal rate (%) of Cr and Pb at an inoculation density of 0.40% of BSFL were the highest among all of the BSFL biocomposting groups. Although the bioaccumulation factor and heavy metal (Cd, Cr, Cu and Zn) concentrations of the BSFL body from swine manure with inoculation densities of 0.24% and 0.40% of BSFL were similar, the BSFL inoculation density of 0.40% had the best absorption effect on these heavy metals in terms of total prepupal yield. Therefore, this study provides a basis for exploring the optimal inoculation density of BSFL biocomposting to reduce the harmful effects of heavy metals in swine manure.

     

Co-composting of Paper Mill Sludge and Hardwood Sawdust Under Two Types of In-Vessel Processes

Abstract

Recycling of organic residues by composting is becoming an acceptable practice in our society. Co-composting dewatered paper mill sludge (PMS) and hardwood sawdust, two readily available materials in Canada, was investigated using uncontrolled and controlled in-vessel processes. The composted materials were characterized for total C and N, water-soluble, acid-hydrolyzable, and non-hydrolyzable N, extractable lipids, and by Fourier Transform Infrared (FT-IR) spectrophotometry. In the controlled scale process, the loss of organic matter was approximately 65% higher than in the uncontrolled process. After undergoing initial fluctuations in N fractions during the first two days of composting, by the end of the process, concentrations of water-soluble N decreased while those of acid-hydrolyzable and nonhydrolyzable N increased in the controlled process, whereas in the uncontrolled process, water-soluble N increased, but N in the other two fractions decreased continuously, indicating that the biochemical transformations of organic matter were not completed. Data on extractable lipids and FT-IR spectra suggest that the compost produced from the controlled process was bio-stable after 14 days, while the uncontrolled process was not stabilized after 18 days. In addition, FT-IR data suggest the biological activity during composting centered mainly on the degradation of aliphatic structures while aromatic structures were preserved. The co-composting of the PMS and hardwood sawdust can be successfully achieved if aeration, moisture, and bio-available C/N ratios are optimized to reduce losses of N.     

Implications of urine-to-feces ratio in the thermophilic anaerobic digestion of swine waste.

Thermophilic anaerobic digestion of swine manure represents a potential waste treatment technology to address environmental concerns, such as odor emissions and removal of pathogenic microorganisms. However, there are concerns relative to the stability of this process when swine manure is the sole substrate. In this study, the potential of biogas production from swine manure as the sole substrate under thermophilic (50 degrees C) conditions was investigated in the laboratory, to determine whether separation of urine and feces as part of the waste collection process would benefit anaerobic digestion. Effluent from a continuously stirred tank reactor was used as the inoculum for batch tests, in which the substrate contained three different concentrations of urine (urine-free, as-excreted urine-to-feces ratio and double the as-excreted urine-to-feces ratio). Inocula were acclimated to these same urine-to-feces ratios to determine methane production. Results show that both urine-free and as-excreted substrates were not inhibitory to anaerobic inocula. Anaerobic microorganisms can be readily acclimated to substrate with double the as-excreted urine concentration, which contained nitrogen concentrations up to 7.20 g/L. Cumulative methane production reached similar levels in the batch tests, regardless of the substrate urine concentration.