Evaluation of Poly(lactic acid) and Sugar Beet Pulp Green Composites

Poly(lactic acid) (PLA) and sugar beet pulp (SBP) were compounded by twin-screw extrusion and injection molded into composite forms. Specific mechanical energy decreased with the addition of SBP during processing. PLA–SBP composites retained more tensile strength than expected based on the Nicolais–Narkis model especially at high levels of SBP suggesting adhesion between SBP and PLA. The thermal characteristics of PLA were not affected by thermo-mechanical processing or by the incorporation of SBP up to 30% weight basis. PLA and PLA–SBP composites had similar tensile properties to other thermoplastic resins and may be used as a cost-competitive replacement.

Life Cycle Assessment of Polysaccharide Materials: A Review

Apart from conventional uses of polysaccharide materials, such as food, clothing, paper packaging and construction, new polysaccharide products and materials have been developed. This paper reviews life cycle assessment (LCA) studies in order to gain insight of the environmental profiles of polysaccharide products (e.g. viscose or natural fibre polymer composites) in comparison with their conventional counterparts (e.g. cotton or petrochemical polymers). The application areas covered are textiles, engineering materials and packing. It is found that for each stage of the life cycle (production, use phase and waste management) polysaccharide-based end products show better environmental profiles than their conventional counterparts in terms of non-renewable energy use (NREU) and greenhouse gas (GHG) emissions. Cotton is an exception, with high environmental impacts that are related to the use of fertilisers, herbicides, pesticides and high water consumption. The available literature for man-made cellulose fibres shows that they allow to reduce NREU and GHG emissions in the fibre production phase. No study has been found for the fabric production and the use phase of man-made cellulose textiles.

Mechanical Performance and Design Criteria of Biodegradable Low-tunnel Films

The overall mechanical behaviour of a series of experimental Mater-Bi made thin low-tunnel films is analysed with respect to the effect of two major factors: the film processing optimisation during manufacturing and the design of the low-tunnels structural system. The analysis of the mechanical behaviour of the biodegradable low-tunnel films, based on the results of extensive full-scale and small-scale experiments, combined with laboratory testing of the mechanical properties of the film, proves that a rather good mechanical behaviour is possible for these films, comparable to the behaviour of conventional agricultural films in terms of strength, provided that two criteria are met: (a) the low tunnel structural design is based on the initial stress at yield value of the film, which represents the asymptotic value of the tensile strength of the film, following its evolution with the time of exposure to real field conditions; (b) the processing of the film is optimised for the particular biodegradable material and film thickness under consideration. It is also confirmed that the stabilisation schemes used with conventional polyethylene films are not suitable for the biodegradable films.

Effect of Orientation on the Morphology and Mechanical Properties of PLA/Starch Composite Filaments

Polylactic acid (PLA)/starch fibers were produced by twin screw extrusion of PLA with granular or gelatinized starch/glycerol followed by drawing through a set of winders with an intermediate oven. At 30% starch, fibers drawn 2–5x were highly flexible (elongation 20–100%) while undrawn filaments were brittle (elongation 2–9%). Tensile strength and moduli increased with increasing draw ratio but decreased with increasing starch content. Mechanical properties were better for composites made with gelatinized starch/glycerol than granular starch. In conclusion, orientation greatly increases the flexibility of PLA/starch composites and this may be useful not only in fibers but also possibly in molded articles. Other advantages of starch addition could include fiber softness without added plasticizer, moisture/odor absorbency and as a carrier for active compounds.     

Biopolymers in the Existing Postconsumer Plastics Recycling Stream

The existing plastic bottle reclaiming industry has working technology, satisfied customers, raw material, and investors. Adding new materials to the current mix requires satisfying all four needs for those materials. Rigid plastic container recycling focuses on high-density polyethylene (HDPE) and polyethylene terephthalate (PET) bottles, the overwhelming percentage of bottles sold in North America. Bottles of other resins, including polyvinyl chloride (PVC), polypropylene and biopolymers, lack critical mass necessary for independent reclamation. To be mechanically recycled, biopolymers must be either completely fungible with existing recycled resins or be available in sufficient quantity to achieve the needed critical mass. So far, biopolymer volume projections are not encouraging. Biopolymers, like all minor bottle resins, must pay their own way in sorting and processing without subsidy from PET and HDPE recycling. Based on limited data, some biopolymers may have little effect on recycled HDPE performance, but will represent a yields loss and added economic burden at some level of occurrence. Biopolymers have not been shown to be compatible with PET and likely will represent performance problems and economic burdens at even low levels of occurrence. Applications for biopolymers should be carefully selected so as to not interfere with currently recycled materials unless critical mass can be achieved quickly.

Life Cycle Analysis of Extruded Films Based on Poly(lactic acid)/Cellulose Nanocrystal/Limonene: A Comparative Study with ATBC Plasticized PLA/OMMT Systems

Life cycle analysis (LCA) of limonene plasticized poly(lactic acid) (PLA) films containing cellulose nanocrystals (CNC) extracted, by acid hydrolysis, from Phormium tenax leaf fibres, was assessed and compared with the results of acetyl tributyl citrate (ATBC) plasticized PLA films, having equivalent mechanical properties, containing organo-modified montmorillonite (OMMT). Eco-Indicator 99 tool has been adopted as the main method for life cycle assessment. Results indicated that, despite CNC are biobased fillers obtained by natural sources, the related chemical extraction leads to a large environmental footprint and a relatively relevant energy expense. LCA characterization of these films demonstrated that the environmental impact of PLA/limonene film reinforced with 1% in weight of CNC (PLA/CNC/limonene) is comparable to the environmental impact of polylactic acid films reinforced with OMMT and plasticized with a petroleum based plasticizer (ATBC) (PLA/OMTT/ATBC). A “cradle to gate” approach has been considered for both the film typologies.     

Tensile Strength, Elongation, Hardness, and Tensile and Flexural Moduli of PLA Filled with Glycerol-Plasticized DDGS

Rapid growth of the biofuel industry is generating large amounts of coproducts such as distillers dried grains with solubles (DDGS) from ethanol production and glycerol from biodiesel. Currently these coproducts are undervalued, but they have application in the plastics industry as property modifiers. The objective of this research effort is to quantify the effects on mechanical properties of adding DDGS and glycerol to polylactic acid (PLA). The methodology was to physically mix DDGS, as filler, with PLA pellets and injection mold the blends into test bars using glycerol as a plasticizer. The bars were subject to mechanical testing procedures to obtain tensile strength, tensile and flexural moduli, elongation to break, and surface hardness of blends from 0 to 90?%, by weight, of plasticized filler. Blends were typically relatively brittle with little or no yielding prior to fracture, and the addition of glycerol enabled molding of blends with high levels of DDGS but did not increase strength. Any presence of filler decreased the tensile strength of the PLA, and 20?C30?% filler reduced strength by 60?%. The 35?C50?% filled PLA had about one-fifth the value for pure PLA; at 60?C65?% filler level, about 10?% tensile strength remained; and over 80?% filler, 95?% of the strength was lost. Over 20?% filler, the tensile modulus decreased. The 35?% plasticized, filled blend yielded about one-half the stiffness as the pure PLA case; flexural modulus trended in the same manner but demonstrated a greater loss of stiffness. Most blends had less than 3?% elongation to break while surface hardness measurements indicated that up to 60?% filler reduced Shore D hardness by less than 20?%. The tensile strength and modulus data are consistent with the findings of other researchers and indicate that the type of filler and amount and sequence of plasticization are secondary effects, and the total PLA displaced is the dominant factor in determining the mechanical strength of the PLA and DDGS blends. Up to 65?% plasticized DDGS filler can be injection molded, and sufficient mechanical strength exists to create a variety of products. Such a novel material provides higher-value utilization of the biofuel coproducts of glycerol and DDGS and maintains the biodegradable and biocompatible nature of PLA.     

Effect of Compatibilizing Agent on the Properties of Highly Crystalline Composites Based on Poly(lactic acid) and Wood Flour and/or Mica

This article contains a concept of the mechanical properties improvement of the highly crystalline poly(lactic acid) (PLA) and filled composites. PLA as a semi-crystalline thermoplastic polymer was plasticized with poly(ethylene glycol) and filled with 30 vol% of organic and/or inorganic filler. The degree of crytallinity was intentionally increased by annealing. The filler/polymer matrix interphase was modified with the addition of 4, 4′-Methylenediphenyl diisocyanate (MDI). The effect of compatibilizing as well as plasticizing agent on the thermal and mechanical properties, the water-absorption behaviour and crystallization characteristics were studied. The results indicated that high content of filler and crystallites have a strong influence on the composite′s mechanical properties despite of the plasticizer content, showing a high Young modulus. The MDI seems to react in preference easy with plasticizing agent and then alternatively with filler due to the low functionality of commercial PLA grade.     

Water Absorption Kinetics and Hygrothermal Aging of Poly(lactic acid) Containing Halloysite Nanoclay and Maleated Rubber

Poly(lactic acid)/halloysite nanoclay composites (PLA/HNC) containing maleic anhydride grafted styrene-ethylene/butylene-styrene (SEBS-g-MAH) were produced using melt compounding followed by compression molding. The effects of hygrothermal aging on the thermal properties and functional groups changes of the HNC reinforced PLA (with and without SEBS-g-MAH) at three different temperatures (i.e., 30, 40 and 50 °C) were analyzed using differential scanning calorimetry and Fourier transform infrared spectroscopy techniques. The diffusion coefficient (D) of PLA was decreased by the incorporation of HNC and SEBS-g-MAH. The activation energy of water diffusion (E _a ) of PLA/HNC/SEBS-g-MAH nanocomposites was higher than that of pure PLA. The glass transition temperature (T _g ), cold-crystallization temperature (T _cc ) and melting temperature (T _m ) of the PLA sample were shifted to lower temperature and the effect was more pronounced at 50 °C. The carbonyl index values of all PLA samples increased after immersed in 40 and 50 °C, which is due to the formation of higher amount of carboxyl groups during the hydrolysis process.     

Analysis of the Structure-Properties Relationships of Different Multiphase Systems Based on Plasticized Poly(Lactic Acid)

Poly(lactic acid) is one of the most promising biobased and biodegradable polymers for food packaging, an application which requires good mechanical and barrier properties. In order to improve the mechanical properties, in particular the flexibility, PLA plasticization is required. However, plasticization induces generally a decrease in the barrier properties. Acetyl tributyl citrate (ATBC) and poly(ethylene glycol) 300 (PEG), highly recommended as plasticizers for PLA, were added up to 17 wt% in P(D,L)LA. In the case of PEG, a phase separation was observed for plasticizer contents higher than 5 wt%. Contrary to PEG, the T_g decrease due to ATBC addition, modelled with Fox’s law, and the absence of phase separation, up to 17 wt% of plasticizer, confirm the miscibility of PLA and ATBC. Contents equal or higher than 13 wt% of ATBC yielded a substantial improvement of the elongation at break, becoming higher than 300%. The effect of PLA plasticization on the barrier properties was assessed by different molecules, with increasing interaction with the formulated material, such as helium, an inert gas, and oxygen and water vapour. In comparison to the neat sample, barrier properties against helium were maintained when PLA was plasticized with up to 17 wt% of ATBC. The oxygen permeability coefficient and the water vapour transmission rate doubled for mixtures with 17 wt% ATBC in PLA, but increased five-fold in the PEG plasticized samples. This result is most likely caused by increased solubility of oxygen and water in the PEG phase due to their mutual miscibility. To conclude, ATBC increases efficiently the elongation at break of PLA while maintaining the permeability coefficient of helium and keeping the barrier properties against oxygen and water vapour in the same order of magnitude.     

Effect of Glycerol on the Properties of 100 % Biodegradable Thermoplastic Based on Wheat Flour

This paper reports the effect of glycerol on thermal, mechanical and morphology of the wheat-flour based thermoplastic sheets (<3 mm) fabricated using single screw extrusion followed by compression molding. The amount of glycerol (plasticizer) added during the formulation varies from 20 to 35 % w/w (20, 23, 25, 30 and 35 % w/w). Results indicate that increase in the amount of glycerol in the starch based thermoplastic sheets, lowers its hardness and tensile properties while an increase in the melt flow index. Variation in the glycerol content from 20 to 25 % w/w increases the impact strength of the thermoplastic sheets beyond this limit it decreases. The contact angle analysis shows that glycerol has effect on the surface energy and work of adhesion of the thermoplastic sheets. However, the presence of glycerol has no significant influence on the thermal stability of thermoplastic sheets above 200 °C.     

Characterization of Semi-refined Carrageenan-Based Film for Primary Food Packaging Purposes

Carrageenan-based films demonstrate good performance, the raw materials for their production are abundant in nature and can be sustainably sourced from seaweeds. Similar to other naturally-derived biopolymers, however, carrageenans are relatively expensive to purify and form into useful materials. In order to potentially lower the production costs compared to pure carrageenan, semi-refined carrageenan (SRC) plasticized with 0–50% (w/w) glycerol was investigated using a solution casting method. The film color and opacity increased along with the moisture content, whereas the water vapor permeability decreased with increasing levels of glycerol. The tensile properties of the SRC films improved significantly, particularly at glycerol additions greater than 30% (w/w). Moreover, the addition of glycerol improved the thermal stability and altered the surface morphology of the films. In general, the properties of the SRC films were comparable with refined carrageenan films suggesting that SRC has potential to be furthered developed into more cost effective primary food packaging materials.     

Preparation and Properties of Green Composites Based on Tapioca Starch and Differently Recycled Paper Cellulose Fibers

Green composites obtained from biodegradable renewable resources have gained much attention due to environmental problems resulting from conventionally synthetic plastics and a global increasing demand for alternatives to fossil resources. In this work we used different cellulose fibers from used office paper and newspaper as reinforcement for thermoplastic starch (TPS) in order to improve their poor mechanical, thermal and water resistance properties. These composites were prepared by using tapioca starch plasticized by glycerol (30 % wt/wt of glycerol to starch) as matrix reinforced by the extracted cellulose fibers with the contents ranging from 0 to 8 % (wt/wt of fibers to matrix). Properties of composites were determined by mechanical tensile tests, differential scanning calorimetry, thermogravimetric analysis, water absorption measurements, scanning electron microscopy, and soil burial tests. The results showed that the introduction of either office paper or newspaper cellulose fibers caused the improvement of tensile strength and elastic modulus, thermal stability, and water resistance for composites when compared to the non-reinforced TPS. Scanning electron microscopy showed a good adhesion between matrix and fibers. Moreover, the composites biological degraded completely after 8 weeks but required a longer time compared to the non-reinforced TPS. The results indicated that these green composites could be utilized as commodity plastics being strong, inexpensive, plentiful and recyclable.     

Biodegradation of Poly-ε-caprolactones and Poly-<Emphasis Type="SmallCaps">l</Emphasis>-lactides by Fungi

This work assessed biodegradation, by Aspergillus, Fusarium, Penicillium and Parengyodontium fungi, of four samples of poly-ε-caprolactone (PCL), three samples of poly-l-lactide (PLA) and one sample of poly-d,l-lactide (DL-PLA) produced by ring-opening polymerization initiated by aluminium complexes of corresponding lactones. Mesophilic fungal strains actively biodegrading PCL (F. solani) and PLA (Parengyodontium album and A. calidoustus) were selected. The rate of degradation by the selected fungi was found to depend on the physicochemical and mechanical properties of the polymers (molecular weight, polydispersity, crystallinity). The most degradable poly-ε-caprolactone sample was shown to have the lowest molecular weight; the most biodegradable polylactide DL-PLA had the lowest crystallinity. Mass spectral analysis of biodegraded polymer residues showed PCL to be degraded more intensively than PLA. It is established that in the case of Parengyodontium album the colonization of the films of polypropylene composites with DL-PLA is observed, which will undoubtedly contribute to their further destruction under the influence of abiotic factors in the environment.     

New Non-food-Based Composites of Acorn Nutlet and Polycaprolactone: Preparation and Characterization Evaluation

Two dissimilar renewable resource-based thermoplastic acorn nutlet (TPAN) materials were prepared via twin-screw extrusion with the aid of glycerol or monoethanolamine as plasticizers, and then two TPAN/polycaprolactone (PCL) composites with different plasticized systems were prepared. Mechanical test showed that glycerol-based composites had excellent tensile properties, and at a PCL content of 50 wt%, their tensile strength and elongation at break reached 14.4 MPa and 1,361 %, respectively. The micro-morphologic investigation of liquid-nitrogen brittle fracture surface indicated certain interface adhesion between glycerol-based thermoplastic acorn nutlet (GTPAN) and PCL. Dynamic mechanical thermal analysis , differential scanning calorimetry and thermogravimetric analysis demonstrated that the weight ratios of TPAN in composites significantly affected the crystallinity, glass transition temperature (T_g), melting temperature (T_m) and thermal stability of composites. Soil burial degradation analysis displayed that all composites had excellent biodegradability. These results demonstrated that GTPAN/PCL composites had superior mechanical and biodegradable properties, enough to partially replace the conventional thermoplastic plastics.     

Green Composites of Poly (Lactic Acid) and Sugarcane Bagasse Residues from Bio-refinery Processes

Twin-screw extrusion was used to prepare the composites consisting of PLA and three types of sugarcane bagasse residues (up to 30 wt%) derived from different steps of a biorefinery process. Each residue had different composition, particle size and surface reactivity due to chemical and biological (enzyme, microbes) treatments that the biomass was subjected to. The effects of different residue characteristics on properties, crystallization behaviors and morphologies of PLA composites were investigated. Besides, a small amount (2 wt%) of coupling agent, Desmodur^® VKS 20 (DVKS), was used to improve the interfacial bonding between PLA and bagasse residues. The results indicated that in the presence of 2 % DVKS, PLA composite with pretreated residue exhibited the maximum strength properties (98.94 % tensile strength and 93.91 % flexural strength of neat PLA), while PLA composite with fermentation residue exhibited the minimum strength properties (88.98 % tensile strength and 81.91 % flexural strength of neat PLA).     

Influence of Hygrothermal Ageing on the Physico-Mechanical Properties of Alkali Treated Industrial Hemp Fibre Reinforced Polylactic Acid Composites

30 wt% aligned untreated long hemp fibre/polylactic acid (AUL) and aligned alkali treated long hemp fibre/polylactic acid (AAL) composites were produced by film stacking and subjected to hygrothermal ageing environment along with neat polylactic acid (PLA). Hygrothermal ageing was carried out by immersing samples in distilled water at 25 and 50 °C over a period of 3 months. It was found that both neat PLA and composites followed Fickian diffusion. Higher temperature generally increased the Diffusion coefficient, D of neat PLA and composites, as well as shortening the saturation time. Neat PLA had the lowest D value followed by AAL composites and then AUL composites. After hygrothermal ageing, tensile and flexural strength, Young’s and flexural modulus and K _Ic were found to decrease and impact strength was found to increase for both AUL and AAL composites. AUL composites had greater overall reduction in mechanical properties than that for AAL composites after hygrothermal ageing. Crystallinity contents of the hygrothermal aged composites support the results of the deterioration of mechanical properties upon exposure to hygrothermal ageing environment.     

Antibacterial and Drug Elution Performance of Thermoplastic Blends

Food preservatives or drug compounds can be eluted from polymer substrates to prevent the occurrence of hospital-acquired infections and food spoilage. We investigated the antimicrobial and drug-elution properties of the albumin and zein thermoplastic blends plasticized with glycerol and mixed with varying amounts of low-density polyethylene (LDPE), food preservatives (sodium benzoate or sodium nitrite), and drugs (ampicillin or ciprofloxacin). Bacillus subtilis and Escherichia coli were utilized as Gram (+) and Gram (?) species, respectively, for antimicrobial and drug-elution analyses, since these species are common in the human body and in food environments. The amount of contamination occurring in food and medical applications could be limited with usage of plastic blends made from thermomechanical molding of proteins (albumin from hen egg white and zein from corn), drug eluting compounds, and low-density polyethylene.     

Tensile Strength, Elongation, Hardness, and Tensile and Flexural Moduli of Injection-Molded TPS Filled with Glycerol-Plasticized DDGS

Continuing growth of biofuel industries is generating large amounts of coproducts such as distillers dried grains with solubles (DDGS) from ethanol production and glycerol from biodiesel. Currently these coproducts are undervalued, but they have application in the plastics industry as property modifiers. This research effort has quantified the effects on mechanical properties of adding DDGS and glycerol to a commercial thermoplastic starch (TPS). The methodology was to physically mix DDGS, as filler, with the TPS pellets and injection mold the blends into test bars using glycerol as a processing aid. The bars were then mechanically tested with blends from 0 to 65 %, by weight, of plasticized filler. The test bars were typically relatively brittle with little yielding prior to fracture with elongation between 1 and 3 %. The addition of glycerol enabled molding of blends with high levels of DDGS but did not increase strength. Any presence of filler decreased the tensile strength of the starch, and up to 30 % filler, the tensile strength drops about 15 %. The 20 and 50 % blends (without glycerol) have slightly greater stiffness than pure starch. With some other blends, the presence of plasticized filler degrades the tensile modulus with 35 % filler yielding about 1/3 the stiffness. Changes in the flexural modulus are much more pronounced as 20–25 % filled TPS has a 30 % increase in flexural stiffness. In terms of surface hardness, blends up to 60 % filler are within 20 % of the TPS baseline.     

Enhanced Interfacial Adhesion and Characterisation of Recycled Natural Fibre-Filled Biodegradable Green Composites

The structural, thermal, mechanical, and biodegradable properties of composite materials made from polylactide (PLA) and agricultural residues (arrowroot (Maranta arundinacea) fibre, AF) were evaluated. Melt blended glycidyl methacrylate-grafted polylactide (PLA-g-GMA) and coupling agent-treated arrowroot fibre (TAF) formed the PLA-g-GMA/TAF composite, which had better properties than the PLA/AF composite. The water resistance of the PLA-g-GMA/TAF composite was greater than that of the PLA/AF composite; the release of PLA in water from the PLA/AF and PLA-g-GMA/TAF composites indicated good biological activity. The PLA-g-GMA/TAF material had better mechanical properties than PLA/AF. This behaviour was attributed to better compatibility between the grafted polymer and TAF. The results indicated that the T_g of PLA was increased by the addition of fibre, which may have improved the heat resistance of PLA. Furthermore, the mass losses following burial in soil compost indicated that both materials were biodegradable, especially at high levels of AF or TAF substitution.