Benefits of supplementing an industrial waste anaerobic digester with energy crops for increased biogas production

Currently, there is increasing competition for waste as feedstock for the growing number of biogas plants. This has led to fluctuation in feedstock supply and biogas plants being operated below maximum capacity. The feasibility of supplementing a protein/lipid-rich industrial waste (pig manure, slaughterhouse waste, food processing and poultry waste) mesophilic anaerobic digester with carbohydrate-rich energy crops (hemp, maize and triticale) was therefore studied in laboratory scale batch and continuous stirred tank reactors (CSTR) with a view to scale-up to a commercial biogas process. Co-digesting industrial waste and crops led to significant improvement in methane yield per ton of feedstock and carbon-to-nitrogen ratio as compared to digestion of the industrial waste alone. Biogas production from crops in combination with industrial waste also avoids the need for micronutrients normally required in crop digestion. The batch co-digestion methane yields were used to predict co-digestion methane yield in full scale operation. This was done based on the ratio of methane yields observed for laboratory batch and CSTR experiments compared to full scale CSTR digestion of industrial waste. The economy of crop-based biogas production is limited under Swedish conditions; therefore, adding crops to existing industrial waste digestion could be a viable alternative to ensure a constant/reliable supply of feedstock to the anaerobic digester.     

Anaerobic co-digestion of food waste and landfill leachate in single-phase batch reactors

In order to investigate the effect of raw leachate on anaerobic digestion of food waste, co-digestions of food waste with raw leachate were carried out. A series of single-phase batch mesophilic (35 ± 1 °C) anaerobic digestions were performed at a food waste concentration of 41.8 g VS/L. The results showed that inhibition of biogas production by volatile fatty acids (VFA) occurred without raw leachate addition. A certain amount of raw leachate in the reactors effectively relieved acidic inhibition caused by VFA accumulation, and the system maintained stable with methane yield of 369–466 mL/g VS. Total ammonia nitrogen introduced into the digestion systems with initial 2000–3000 mgNH₄–N/L not only replenished nitrogen for bacterial growth, but also formed a buffer system with VFA to maintain a delicate biochemical balance between the acidogenic and methanogenic microorganisms. UV spectroscopy and fluorescence excitation–emission matrix spectroscopy data showed that food waste was completely degraded.We concluded that using raw leachate for supplement water addition and pH modifier on anaerobic digestion of food waste was effective. An appropriate fraction of leachate could stimulate methanogenic activity and enhance biogas production.     

Effects of lipid concentration on anaerobic co-digestion of municipal biomass wastes

The influence of the lipid concentration on the anaerobic co-digestion of municipal biomass waste and waste-activated sludge was assessed by biochemical methane potential (BMP) tests and by bench-scale tests in a mesophilic semi-continuous stirred tank reactor. The effect of increasing the volatile solid (VS) concentration of lipid from 0% to 75% was investigated. BMP tests showed that lipids in municipal biomass waste could enhance the methane production. The results of bench-scale tests showed that a lipids concentration of 65% of total VS was the inhibition concentration. Methane yields increased with increasing lipid concentration when lipid concentrations were below 60%, but when lipid concentration was set as 65% or higher, methane yields decreased sharply. When lipid concentrations were below 60%, the pH values were in the optimum range for the growth of methanogenic bacteria and the ratios of volatile fatty acid (VFA)/alkalinity were in the range of 0.2–0.6. When lipid concentrations exceeded 65%, the pH values were below 5.2, the reactor was acidized and the values of VFA/alkalinity rose to 2.0. The amount of Brevibacterium decreased with increasing lipid content. Long chain fatty acids stacked on the methanogenic bacteria and blocked the mass transfer process, thereby inhibiting anaerobic digestion.     

Anaerobic digestion of food waste: comparing leachate exchange rates in sequential batch systems digesting food waste and biosolids

Over 35,000 tonnes of food waste are generated from high concentration point sources (i.e., restaurants, hospitals and markets) in metropolitan Adelaide (Australia) each year. Anaerobic digestion is a preferred method of treatment to degrade highly putrescible waste streams such as food waste due its high methane potential. To maximise methane yield, a sequential batch anaerobic system was chosen as the most appropriate system. Two sets of sequential batch systems consisting of mature and start-up reactors in triplicate exchanged leachate. One set exchanged twice as much leachate by volume as the other set to determine the effects of different leachate exchange volumes. Results show that by increasing the leachate volume between mature and start-up reactors, the time to degrade feedstock decreases, but total methane generation yields did not markedly differ, being 229LCH4 kg(-1) VSadded and 214LCH4 kg(-1) VSadded. Process parameters used to determine when to cease leachate exchange in start-up reactors were a pH of 6.5 and methane generation rate of >0.5LCH4 kg(-1) VSadded day(-1). Changes in carbon dioxide and methane biogas composition in the mature reactors reflected process stress caused by the addition of leachate with high VFA concentrations from the start-up reactors and indicate there may be limits to leachate exchange rates and subsequent loading of mature reactors.     

Effect of pretreatment techniques on food waste solubilization and biogas production during thermophilic batch anaerobic digestion

The purpose of this study was to optimize the alkaline, ultrasonication, and thermal pretreatment in order to enhance the solubilization of food waste (FW) for the production of volatile fatty acids, hydrogen, and methane in thermophilic batch anaerobic digestion. Initially, the effect of pretreatment techniques in the acidogenic phase was studied, and the optimal combinations of different conditions were determined. It was found that each pretreatment technique affected food waste solubilization differently. Alkaline pretreatment increased hydrogen yield in the acidogenic sludge by four times over control. COD solubilization was increased by 47 % when FW pre-heated at 130 °C for 60 min. Ultrasonication at 20 kHz and 45 min reduced processing time to 38 h from the 60–80 h needed in normal operation. Response surface methodology (RSM) was used to optimize a combination of alkaline, ultrasonication, and thermal pretreatment. Optimized conditions were applied to methanogenic single-stage thermophilic AD process, and their impact on biogas production was monitored. Results showed that FW heated at 130 °C for 50 min geminates biogas production compared to control experiment. In conclusion, a short thermal pretreatment regime could significant affect biogas production in single-stage thermophilic AD.     

Anaerobic co-digestion of tannery waste water and tannery solid waste using two-stage anaerobic sequencing batch reactor: focus on performances of methanogenic step

In this study, anaerobic co-digestion of the tannery waste water (TWW) and tannery solid waste (TSW) with four TWW to TSW mixing ratios (100:0, 75:25, 50:50 and 25:75) was carried out using semi-continuous two-phase anaerobic sequencing batch reactor system under mesophilic temperature (38?±?2 °C). During the experimental study, effluents resulted from previously optimized acidogenic reactors were used to feed subsequent methanogenic reactors and then operated at hydraulic retention time (HRT) of 20, 15 and 10 days and equivalent organic loading rate. The findings revealed that methanogenic reactor of 50:50 (TWW:TSW) treating the effluent from previously optimized acidogenic step exhibits best process performances in terms of daily biogas (415 ml/day), methane production (251 ml/day), methane content (60.5%) and COD removal efficiency (75%) when operated at HRT of 20 days. Process stability of methanogenic step also evaluated and the obtained results showed suitable pH (6.8), no VFA accumulation, i.e., VFA/Alkalinity (0.305), alkalinity (3210 mgCaCO₃/l) and ammonia (246 mg/l with in optimum operating range). In general, improved process stability as well as performance was achieved during anaerobic co-digestion of TWW with TSW compared to mono-digestion of TWW.     

Digestion of frozen/thawed food waste in the hybrid anaerobic solid-liquid system

The hybrid anaerobic solid-liquid (HASL) system, which is a modified two-phase anaerobic digester, is to be used in an industrial scale operation to minimize disposal of food waste at incineration plants in Singapore. The aim of the present research was to evaluate freezing/thawing of food waste as a pre-treatment for its anaerobic digestion in the HASL system. The hydrolytic and fermentation processes in the acidogenic reactor were enhanced when food waste was frozen for 24h at -20 degrees C and then thawed for 12h at 25 degrees C (experiment) in comparison with fresh food waste (control). The highest dissolved COD concentrations in the leachate from the acidogenic reactors were 16.9g/l on day 3 in the control and 18.9g/l on day 1 in the experiment. The highest VFA concentrations in the leachate from the acidogenic reactors were 11.7g/l on day 3 in the control and 17.0g/l on day 1 in the experiment. The same volume of methane was produced during 12 days in the control and 7 days in the experiment. It gave the opportunity to diminish operational time of batch process by 42%. The effect of freezing/thawing of food waste as pre-treatment for its anaerobic digestion in the HASL system was comparable with that of thermal pre-treatment of food waste at 150 degrees C for 1h. However, estimation of energy required either to heat the suspended food waste to 150 degrees C or to freeze the same quantity of food waste to -20 degrees C showed that freezing pre-treatment consumes about 3 times less energy than thermal pre-treatment.     

Methane production potential of leachate generated from Korean food waste recycling facilities: a lab-scale study

This paper examines the applicability of food waste leachate (FWL) in bioreactor landfills or anaerobic digesters to produce methane as a sustainable solution to the persisting leachate management problem in Korea. Taking into account the climatic conditions in Korea and FWL characteristics, the effect of key parameters, viz., temperature, alkalinity and salinity on methane yield was investigated. The monthly average moisture content and the ratio of volatile solids to total solids of the FWL were found to be 84% and 91%, respectively. The biochemical methane potential experiment under standard digestion conditions showed the methane yield of FWL to be 358 and 478 ml/g VS after 10 and 28 days of digestion, respectively, with an average methane content of 70%. Elemental analysis showed the chemical composition of FWL to be C(13.02)H(23.01)O(5.93)N(1). The highest methane yield of 403 ml/g VS was obtained at 35 degrees C due to the adaptation of seed microorganisms to mesophilic atmosphere, while methane yields at 25, 45 and 55 degrees C were 370, 351 and 275 ml/g VS, respectively, at the end of 20 days. Addition of alkalinity had a favorable effect on the methane yield. Dilution of FWL with salinity of 2g/l NaCl resulted in 561 ml CH(4)/g VS at the end of 30 days. Considering its high biodegradability (82.6%) and methane production potential, anaerobic digestion of FWL in bioreactor landfills or anaerobic digesters with a preferred control of alkalinity and salinity can be considered as a sustainable solution to the present emergent problem.     

Improved biogas production from rice straw by co-digestion with kitchen waste and pig manure

In order to investigate the effect of feedstock ratios in biogas production, anaerobic co-digestions of rice straw with kitchen waste and pig manure were carried out. A series of single-stage batch mesophilic (37 ± 1 °C) anaerobic digestions were performed at a substrate concentration of 54 g/L based on volatile solids (VS). The results showed that the optimal ratio of kitchen waste, pig manure, and rice straw was 0.4:1.6:1, for which the C/N ratio was 21.7. The methane content was 45.9–70.0% and rate of VS reduction was 55.8%. The biogas yield of 674.4 L/kg VS was higher than that of the digestion of rice straw or pig manure alone by 71.67% and 10.41%, respectively. Inhibition of biogas production by volatile fatty acids (VFA) occurred when the addition of kitchen waste was greater than 26%. The VFA analysis showed that, in the reactors that successfully produced biogas, the dominant intermediate metabolites were propionate and acetate, while they were lactic acid, acetate, and propionate in the others.     

Evaluating the toxicity of food processing wastes as co-digestion substrates with dairy manure

Studies have shown that including food waste as a co-digestion substrate in the anaerobic digestion of livestock manure can increase energy production. However, the type and inclusion rate of food waste used for co-digestion need to be carefully considered in order to prevent adverse conditions in the digestion environment. This study determined the effect of increasing the concentration (2%, 5%, 15% and 30%, by volume) of four food-processing wastes (meatball, chicken, cranberry and ice cream processing wastes) on methane production. Anaerobic toxicity assay (ATA) and specific methanogenic activity (SMA) tests were conducted to determine the concentration at which each food waste became toxic to the digestion environment. Decreases in methane production were observed at concentrations above 5% for all four food waste substrates, with up to 99% decreases in methane production at 30% food processing wastes (by volume).     

Enhanced hydrolysis and methane yield by applying microaeration pretreatment to the anaerobic co-digestion of brown water and food waste

Microaeration has been used conventionally for the desulphurization of biogas, and recently it was shown to be an alternative pretreatment to enhance hydrolysis of the anaerobic digestion (AD) process. Previous studies on microaeration pretreatment were limited to the study of substrates with complex organic matter, while little has been reported on its effect on substrates with higher biodegradability such as brown water and food waste. Due to the lack of consistent microaeration intensities, previous studies were not comparable and thus inconclusive in proving the effectiveness of microaeration to the overall AD process. In this study, the role of microaeration pretreatment in the anaerobic co-digestion of brown water and food waste was evaluated in batch-tests. After a 4-day pretreatment with 37.5 mL-O₂/L_R-d added to the liquid phase of the reactor, the methane production of substrates were monitored in anaerobic conditions over the next 40 days. The added oxygen was consumed fully by facultative microorganisms and a reducing environment for organic matter degradation was maintained. Other than higher COD solubilization, microaeration pretreatment led to greater VFA accumulation and the conversion of other short chain fatty acids to acetate. This could be due to enhanced activities of hydrolytic and acidogenic bacteria and the degradation of slowly biodegradable compounds under microaerobic conditions. This study also found that the nature of inoculum influenced the effects of microaeration as a 21% and 10% increase in methane yield was observed when pretreatment was applied to inoculated substrates, and substrates without inoculum, respectively.     

Effect of leachate recirculation on mesophilic anaerobic digestion of food waste

The effects of using untreated leachate for supplemental water addition and liquid recirculation on anaerobic digestion of food waste was evaluated by combining cyclic water recycle operations with batch mesophilic biochemical methane potential (BMP) assays. Cyclic BMP assays indicated that using an appropriate fraction of recycled leachate and fresh make up water can stimulate methanogenic activity and enhance biogas production. Conversely increasing the percentage of recycled leachate in the make up water eventually causes methanogenic inhibition and decrease in the rate of food waste stabilization. The decrease in activity is exacerbated as the number cycles increases. Inhibition is possibly attributed to accumulation and elevated concentrations of ammonia as well as other waste by products in the recycled leachate that inhibit methanogenesis.     

Effect of long chain fatty acids removal as a pretreatment on the anaerobic digestion of food waste

This study investigated the effect of long chain fatty acids (LCFAs) removal as a pretreatment prior to anaerobic digestion on the production of methane from food waste. The results showed that the anaerobic digestion of food waste containing 1.6 g COD/L of LCFAs was not inhibited (4 days lag-time, 78.3 % methane recovery in 35 days) compared to that of lipid free food waste (3 days lag time, 72.5 % methane recovery in 35 days); however, some unsaturated LCFAs, which are toxic to microorganism, were accumulated in the batch anaerobic digestion reactor. Meanwhile, in a methanogenic activity study, the activity of methanogens was observed to be linearly inhibited by the presence of more than 1 g COD/L of LCFAs. The possibility of the accumulation of unsaturated LCFAs in the reactor should be considered when operating a large-scale continuous system.     

Long-term anaerobic digestion of food waste stabilized by trace elements

The purpose of this study was to examine if long-term anaerobic digestion of food waste in a semi-continuous single-stage reactor could be stabilized by supplementing trace elements. Contrary to the failure of anaerobic digestion of food waste alone, stable anaerobic digestion of food waste was achieved for 368 days by supplementing trace elements. Under the conditions of OLR (organic loading rates) of 2.19-6.64 g VS (volatile solid)/L day and 20-30 days of HRT (hydraulic retention time), a high methane yield (352-450 mL CH(4)/g VS(added)) was obtained, and no significant accumulation of volatile fatty acids was observed. The subsequent investigation on effects of individual trace elements (Co, Fe, Mo and Ni) showed that iron was essential for maintaining stable methane production. These results proved that the food waste used in this study was deficient in trace elements.     

Efficiency of the anaerobic treatment of the organic fraction of municipal solid waste: collection and pretreatment.

This report is based on several years of co-operation between our research groups and Danish biogas plants. Throughout the years, there has been a fruitful exchange of know-how and experiences in laboratory scale on the one hand and large scale on the other, leading to a better understanding of the principles of the anaerobic digestion process and to an optimization of its large-scale implementation. In order to get an overview of the current situation concerning the treatment of the organic fraction of municipal solid waste (OFMSW) in Denmark, interviews were carried out with operators of the biogas plants where OFMSW is treated and the municipality staff responsible for waste management. With the aim of fulfilling the governmental goal to treat 150,000 tons of OFMSW by the year 2004 mainly by anaerobic digestion, the different municipalities are investigating different concepts of waste collection and treatment. The quality of the OFMSW treated is the key to smooth operation of the biogas process including a high biogas yield and production of an effluent that is feasible for use as fertilizer on agricultural land. Comparison of the different concepts leads to the conclusion that source-sorting of OFMSW in paper bags is preferable to collection in plastic bags and successive separation of plastics in a waste processing treatment plant.     

Evaluating the biogas potential of the dry fraction from pretreatment of food waste from households

At the waste handling company NSR, Helsingborg, Sweden, the food waste fraction of source separated municipal solid waste is pretreated to obtain a liquid fraction, which is used for biogas production, and a dry fraction, which is at present incinerated. This pretreatment and separation is performed to remove impurities, however also some of the organic material is removed. The possibility of realising the methane potential of the dry fraction through batch-wise dry anaerobic digestion was investigated. The anaerobic digestion technique used was a two-stage process consisting of a static leach bed reactor and a methane reactor. Treatment of the dry fraction alone and in a mixture with structural material was tested to investigate the effect on the porosity of the leach bed. A tracer experiment was carried out to investigate the liquid flow through the leach beds, and this method proved useful in demonstrating a more homogenous flow through the leach bed when structural material was added. Addition of structural material to the dry fraction was needed to achieve a functional digestion process. A methane yield of 98 m³/ton was obtained from the dry fraction mixed with structural material after 76 days of digestion. This was in the same range as obtained in the laboratory scale biochemical methane potential test, showing that it was possible to extract the organic content in the dry fraction in this type of dry digestion system for the production of methane.     

Anaerobic biogasification of undiluted dairy manure in leaching bed reactors

Dry anaerobic digestion of high solids animal manure is of increasing importance since conventional slurry digestion is not an effective system for these manures. The investment costs for large-size reactors, costs for heating these reactors, handling, dewatering, and the disposal of the digested residue decrease the benefits of conventional slurry anaerobic digestion for high solids animal manure. Even though leaching bed reactors (LBR) constitute a promising option for dry anaerobic biogasification of animal manure, no study is cited in the literature for animal manure, excluding a single study on cattle waste which utilized a similar concept in a different experimental set-up, namely a packed bed digester. Therefore, this work was undertaken to investigate the anaerobic biogasification of undiluted dairy manure in LBRs. To this purpose anaerobic leaching bed reactors (ALBR) packed with a mixture of dairy manure, anaerobic seed and wood powder/chips were operated. The ALBRs were fed with water, and the leachate that was collected from their effluents was subjected to biochemical methane potential (BMP) experiments to determine the biogas production. The results revealed that LBRs can successfully be applied to anaerobic digestion of undiluted dairy manure with around 25% improvement in biogas production relative to conventional (slurry) anaerobic digesters.     

Wet explosion of wheat straw and codigestion with swine manure: Effect on the methane productivity

The continuously increasing demand for renewable energy sources renders anaerobic digestion to one of the most promising technologies for renewable energy production. Twenty-two (22) large-scale biogas plants are currently under operation in Denmark. Most of these plants use manure as the primary feedstock but their economical profitable operation relies on the addition of other biomass products with a high biogas yield. Wheat straw is the major crop residue in Europe and the second largest agricultural residue in the world. So far it has been used in several applications, i.e. pulp and paper making, production of regenerated cellulose fibers as an alternative to wood for cellulose-based materials and ethanol production. The advantage of exploiting wheat straw for various applications is that it is available in considerable quantity and at low-cost. In the present study, the codigestion of swine manure with wheat straw in a continuous operated system was investigated, as a method to increase the efficiency of biogas plants that are based on anaerobic digestion of swine manure. Also, the pretreatment of wheat straw with the wet explosion method was studied and the efficiency of the wet explosion process was evaluated based on (a) the sugars release and (b) the methane potential of the pretreated wheat straw compared to that of the raw biomass. It was found that, although a high release of soluble sugars was observed after wet explosion, the methane obtained from the wet-exploded wheat straw was slightly lower compared to that from the raw biomas s. On the other hand, the results from the codigestion of raw (non-pretreated) wheat straw with swine manure were very promising, suggesting that 4.6 kg of straw added to 1 t of manure increase the methane production by 10%. Thus, wheat straw can be considered as a promising, low-cost biomass for increasing the methane productivity of biogas plants that are based mainly on swine manure.     

Anaerobic co-digestion of municipal solid organic waste with melon residues to enhance biodegradability and biogas production

Management of solid organic waste has become a major challenge in developing countries. Raw solid organic waste can be converted into biogas through anaerobic digestion; however, the efficiency of the process is influenced by various factors including the composition of the substrate. The present study was designed with the objective of enhancing the biodegradability of the organic fraction of municipal solid waste (OFMSW) and biogas production through co-digestion of the substrate with melon residues. The study was conducted in batch mode in four phases. The results revealed that an addition of melon waste at the rate of 300?g?kg^?1 OFMSW substantially increased the biodegradation rate and biogas production compared to OFMSW alone. The removal of up to 57.2?% volatile solids and a carbon to nitrogen (C/N) ratio of 15.9 was achieved at a 60?% water level when the digestion mixture was treated with inocula collected from partially-degraded food waste. The findings of this study reveal that melon residues could be used as a potential co-substrate to enhance the biodegradability of OFMSW and biogas production.     

Life cycle assessment of energy from waste via anaerobic digestion: A UK case study

Particularly in the UK, there is potential for use of large-scale anaerobic digestion (AD) plants to treat food waste, possibly along with other organic wastes, to produce biogas. This paper presents the results of a life cycle assessment to compare the environmental impacts of AD with energy and organic fertiliser production against two alternative approaches: incineration with energy production by CHP and landfill with electricity production. In particular the paper investigates the dependency of the results on some specific assumptions and key process parameters. The input Life Cycle Inventory data are specific to the Greater London area, UK. Anaerobic digestion emerges as the best treatment option in terms of total CO₂ and total SO₂ saved, when energy and organic fertiliser substitute non-renewable electricity, heat and inorganic fertiliser. For photochemical ozone and nutrient enrichment potentials, AD is the second option while incineration is shown to be the most environmentally friendly solution. The robustness of the model is investigated with a sensitivity analysis. The most critical assumption concerns the quantity and quality of the energy substituted by the biogas production. Two key issues affect the development and deployment of future anaerobic digestion plants: maximising the electricity produced by the CHP unit fuelled by biogas and to defining the future energy scenario in which the plant will be embedded.