Anaerobic Mesophilic Treatment of Cattle Manure in an Upflow Anaerobic Sludge Blanket Reactor with Prior Pasteurization

Abstract

Different autonomous communities located in northern Spain have large populations of dairy cattle. In the case of Asturias, the greatest concentration of dairy farms is found in the areas near the coast, where the elimination of cattle manure by means of its use as a fertilizer may lead to environmental problems. The aim of the present research work was to study the anaerobic treatment of the liquid fraction of cattle manure at mesophilic temperature using an upflow anaerobic sludge blanket (UASB) reactor combined with a settler after a pasteurization process at 70 °C for 2 hr. The manure used in this study came from two different farms, with 40 and 200 cows, respectively. The manure from the smaller farm was pretreated in the laboratory by filtration through a 1-mm mesh, and the manure from the other farm was pretreated on the farm by filtration through a separator screw press (0.5-mm mesh). The pasteurization process removed the pathogenic microorganisms lacking spores, such as Enterococcus, Yersinia, Pseudomonas, and coliforms, but bacterial spores are only reduced by this treatment, not removed. The combination of a UASB reactor and a settler proved to be effective for the treatment of cattle manure. In spite of the variation in the organic loading rate and total solids in the influent during the experiment, the chemical oxygen demand (COD) of the effluent from the settler remained relatively constant, obtaining reductions in the COD of ～85%.     

Biological treatment of dye wastewaters using an anaerobic-oxic system

Three dye solutions, namely, C.I. Acid Yellow 17, C.I. Basic Blue 3, and C.I. Basic Red 2, were treated in an upflow anaerobic sludge blanket (UASB) reactor followed by a semi-continuous aerobic activated sludge tank. When hydraulic retention time was about 12 hours, no significant color removal was observed in the aerobic stage. In the anaerobic stage, Acid Yellow 17, Basic Blue 3, and Basic Red 2 were removed by 20%, 72%, and 78%, respectively. To treat wastewater from a dye manufacturing factory with COD concentration of 1200 mg/l and Color of 500 degree (dilution factor), an UASB reactor (4.5 liters) and an activated sludge tank (5 liters, adjustable), COD and color were removed by more than 83% and 90% at a COD loading rate of 5.3 kg COD/m³-day in the anaerobic stage, and at the hydraulic retention time of 6-10 hours for the anaerobic stage and 6.5 for the aerobic stage. The anaerobic stage of the A/O system removes both color and COD. In addition, it also improves biodegradability of dyes for further aerobic treatment.     

不同乙酸钠浓度对UASB中颗粒污泥形成的影响

以污水处理厂厌氧消化池厌氧污泥作为接种物,采用上流式厌氧污泥床反应器(UASB),分别以不同配比的葡萄糖和乙酸钠为进水,考察厌氧颗粒污泥形成的特性。葡萄糖与乙酸钠进水COD浓度始终保持1:1所形成的颗粒污泥其沉降性、产甲烷活性等均明显优于乙酸钠进水浓度始终为500 mg COD/L的颗粒污泥。结果表明,不同碳源配比的进水条件下形成的颗粒污泥性能及对废水处理能力存在显著差异。     

Treatment of landfill leachate by electrochemical oxidation and anaerobic process.

The removal performance of typical refractory organic compounds in landfill leachate was investigated during the electrochemical (EC) oxidation and anaerobic process combined treatment system in this paper. The results indicated that the treatment of landfill leachate by the combined system was highly effective. The toxicity of leachate was notably decreased after the electrochemical oxidation process and the biodegradability was improved. The concentration of the organic acid with low molecular weight in the leachate increased from 28% to 90% based on the biodegradability assays after the EC oxidation process. The anaerobic digestion could further remove the residual organic compounds. At a hydraulic retention time (HRT) of 16 hours and an organic loading rate (OLR) of 8 kg COD/m3 d, the concentration of COD, SS, ALK, VA, N-TKN, N-NH4+ and P-PO4(3)- [corrected] in UASB effluent were 532, 12, 6744, 400, 540, 455 and 11.6 mg/L, respectively, with approximately 90% removal efficiency of COD. The organic compounds in the landfill leachate revealed different degradation characteristics in the combined system. p-chloroaniline, bisphenol A, 6-methyl-2-phenyl-quinoline, dimethylnaphthaline and N'-(2-methyl-4-chlorophenyl)-N-cyclohexyformamidine, classified into the first group in this paper, were completely removed by the EC oxidation and did not reappear in the effluent of the UASB reactor. Phenylacetic acid, 3-methyl-indole and N-cyclohexyl-acetamide, called the second group, were completely removed, but reappeared in the UASB reactor. 4-methyl-phenol, 3,4-dihydroisoquinoline, 2(3H)-benzothiazolone, exo-2-hydroxycineole and benzothiazole, the third group, were degraded little in the EC oxidation process, but extensively removed by the anaerobic process. Benzoic acid, benzenepropanoic acid and 2-cyano-3,5-dimethyl-1-hydroxypyrrole, the fourth group, concentration obviously increased in the EC process, but was completely removed in the UASB reactor. The content of volatile fatty acids (VFAs) markedly increased from 0.68% in the leachate to 16.18% in the effluent from the electrochemical oxidation process (EC(effl)). In addition, the degradation rate of organic compounds from the landfill leachate was different in the EC oxidation and anaerobic process.     

高氯离子味精尾母液废水厌氧处理研究

味精尾母液废水COD浓度极高同时含有大最氯离子.采用UASB反应器对味精尾母液废水进行处理,其中接种污泥来自啤酒厂UASB反应器.实验表明:当氯离子浓度在4 500 mg/L以下时,对厌氧微生物没有明礁的抑制作用;5 000 mg/L的氯离子浓度可以看作一个抑制限值,但经过驯化后,仍可获得较好的COD去除效果;当氯离子浓度达到8 000mg/L左右时,COD平均去除率在80%以上.     

Removal of organic compounds during treating printing and dyeing wastewater of different process units

Wastewater in Shaoxing wastewater treatment plant (SWWTP) is composed of more than 90% dyeing and printing wastewater with high pH and sulfate. Through a combination process of anaerobic acidogenic [hydraulic retention time (HRT) of 15h], aerobic (HRT of 20h) and flocculation-precipitation, the total COD removal efficiency was up to 91%. But COD removal efficiency in anaerobic acidogenic unit was only 4%. As a comparison, the COD removal efficiency was up to 35% in the pilot-scale upflow anaerobic sludge bed (UASB) reactor (HRT of 15h). GC-MS analysis showed that the response abundance of these wastewater samples decreased with their removal of COD. A main component of the raw influent was long-chain n-alkanes. The final effluent of SWWTP had only four types of alkanes. After anaerobic unit at SWWTP, the mass percentage of total alkanes to total organic compounds was slightly decreased while its categories increased. But in the UASB, alkanes categories could be removed by 75%. Caffeine as a chemical marker could be detected only in the effluent of the aerobic process. Quantitative analysis was given. These results demonstrated that GC-MS analysis could provide an insight to the measurement of organic compounds removal.     

Coupling digestion in a pilot-scale UASB reactor and electrochemical oxidation over BDD anode to treat diluted cheese whey

The efficiency of the anaerobic treatment of cheese whey (CW) at mesophilic conditions was investigated. In addition, the applicability of electrochemical oxidation as an advanced post-treatment for the complete removal of chemical oxygen demand (COD) from the anaerobically treated cheese whey was evaluated. The diluted cheese whey, having a pH of 6.5 and a total COD of 6 g/L, was first treated in a 600-L, pilot-scale up-flow anaerobic sludge blanket (UASB) reactor. The UASB process, which was operated for 87 days at mesophilic conditions (32?±?2 °C) at a hydraulic retention time (HRT) of 3 days, led to a COD removal efficiency between 66 and 97 %, while the particulate matter of the wastewater was effectively removed by entrapment in the sludge blanket of the reactor. When the anaerobic reactor effluent was post-treated over a boron-doped diamond (BDD) anode at 9 and 18 A and in the presence of NaCl as the supporting electrolyte, complete removal of COD was attained after 3–4 h of reaction. During electrochemical experiments, three groups of organochlorinated compounds, namely trihalomethanes (THMs), haloacetonitriles (HANs), and haloketons (HKs), as well as 1,2-dichloroethane (DCA) and chloropicrin were identified as by-products of the process; these, alongside free chlorine, are thought to increase the matrix ecotoxicity to Artemia salina.     

两级UASB与好氧组合工艺处理城市生活垃圾渗滤液的启动研究

采用两级UASB与好氧组合工艺处理早期城市生活垃圾渗滤液.系统出水按不同比例回流到一级UASB中进行反硝化,同时进行产甲烷反应,有机物在二级UASB中被进一步降解,好氧池完成剩余有机物的去除和氨氮的硝化.启动阶段通过对原渗滤液不同比例的稀释,分5次逐步提高进水浓度,启动结束时完成了对原渗滤液的高效处理.在进水COD浓度从3000 mg/L提高到15000 mg/L,氨氮浓度从250 mg/L提高到1400 mg/L时,最终COD去除率稳定在92%左右,氨氮去除率可达99%以上,一级UASB中反硝化率接近100%,回流比为300%时系统总氮去除率为70%～80%.     

外循环式UASB反应器处理槟榔废水

在中温（35±2℃）条件下,利用外循环式UASB反应器处理中高有机浓度的槟榔加工废水,并着重探讨了水力停留时间（HRT）对厌氧消化的影响。研究表明,当反应器稳定运行,水力停留时间为1 d,进水COD浓度5 000 mg/L左右,容积负荷在2.53-5.25 kg COD/（m3·d）时,COD去除率在38%以上,出水COD〈3 000 mg/L,平均产气率为0.41 m3/kg COD;若水力停留时间延长至4 d,容积负荷为1.26-1.30 kg COD/（m3·d）,COD去除率可以达到79%,出水COD〈1 200 mg/L,出水可生化性下降,BOD5/COD平均为0.28,实验取得了良好的处理效果,为利用厌氧技术处理槟榔加工废水提供了设计依据。     

Oily wastewater treatment using a novel hybrid PBR-UASB system

In this study, anaerobic treatability of oily wastewater was investigated in a hybrid reactor system consisting of a packed bed reactor (PBR) followed by an upflow anaerobic sludge blanket (UASB) reactor at 35 degrees C. The system was operated using real pet food wastewater at different hydraulic retention times and loading rates for 165 d. The PBR was packed with sol-gel/alginate beads containing immobilized enzyme which hydrolyzed the oil and grease (O&G) into free long chain fatty acids, that were biodegraded by the UASB. The hybrid system was operated up to an oil loading rate of 4.9 kg O&Gm(-3)d(-1) (to the PBR) without any operational problems for a period of 100 d, with COD and O&G removal efficiencies above 90% and no sludge flotation was observed in the UASB. Beads supplement to the PBR was less than 2 g d(-1) and the relative activity was about 70%. Further increment in O&G loading to 18.7 kg O&Gm(-3)d(-1) caused destabilization of the system with 0.35% (v float/v feed) sludge float removed from the UASB.     

外循环式UASB反应器处理高浓度酒精废水

利用改进型上流式厌氧污泥床反应器在中温条件下处理高浓度酒精废水,研究反应器的启动影响因素及颗粒污泥形成过程,分析反应器运行特性。在容积负荷为10.39 kg COD/(m3.d),COD去除率达90.2%,VFA在300 mg/L以下,平均产气率为0.328 m3/kg COD,取得最佳的运行效果,为高浓度酒精废水的处理应用提供科学依据。     

Effect of limited aeration on the anaerobic treatment of evaporator condensate from a sulfite pulp mill

Serious inhibition was found in the regular up-flow anaerobic sludge blanket (UASB) reactor in treating the evaporator condensate from a sulfite pulp mill, which contained high strength sulfur compounds. After applying the direct limited aeration in the UASB, the inhibition was alleviated gradually and the activity of the microorganisms was recovered. The COD removal rate increased from 40% to 80% at the organic loading rate of 8kgCODm(-3)d(-1) and a hydraulic retention time of 12h. Limited aeration caused no oxygen inhibition to the anaerobic microorganisms but instigated sulfide oxidization and H(2)S removal, which was beneficial to the methanogens. The experiment confirmed the feasibility of applying limited aeration in the anaerobic reactor to alleviate the sulfide inhibition. It also proved that the anaerobic system was actually aerotolerant. SEM observation showed that the predominant microorganisms partly changed from rod-shaped methanogens to cocci after the UASB reactor was aerated.     

Microbial activity in a combined UASB-activated sludge reactor system

A combined upflow anaerobic sludge bed-activated sludge (UASB-AS) reactor system with consistently wasting of excess biomass was used to treat suspended-solids pre-settled piggery wastewater (COD=2000 mg l(-1), total Kjeldahl nitrogen TKN=400 mg l(-1), suspended solids=250-400 mg l(-1)). Thus, the activity of nitrogen-related microbial groups in each individual bioreactor was investigated. When the granules retention time (GRT) of 20-50 d in the UASB reactor, the solids retention time (SRT) of 10-25 d in the AS reactor and the recycle-to-influent ratio (Re) of 1 were maintained, the combined system removed 95-97% of chemical oxygen demand (COD), 100% of TKN and 54-55% of total nitrogen (TN). Denitrification and methanogenesis occurred in the UASB reactor so that both biochemical processes contributed to most of the COD removal and, complete nitrification (most of the TKN removal) occurred in the AS reactor. Compact granules with good settling abilities developed in the UASB reactor, and rapid rates of granulation of break-up granules in the UASB reactor were confirmed by experiments. The activity of nitrifiers and denitrifiers (an=0.68-0.87; adn=0.55-0.70) and the calculated specific nitrification and denitrification rates (qn=0.26-0.47 mg NH4+ -N mg VSS(-1)d(-1); qdn=0.046-0.076 mg NOx- -N mg VSS(-1)d(-1)) significantly increased with decreasing SRT and GRT, respectively. Accordingly, the combined UASB-AS reactor system should be regarded a promising alternative for the removal of organic carbon and nitrogen from piggery wastewater.     

Bioenergy production from diluted poultry manure and microbial consortium inside Anaerobic Sludge Bed Reactor at sub-mesophilic conditions

In this study, anaerobic treatability of diluted chicken manure (with an influent feed ratio of 1 kg of fresh chicken manure to 6 L of tap water) was investigated in a lab-scale anaerobic sludge bed (ASB) reactor inoculated with granular seed sludge. The ASB reactor was operated at ambient temperature (17–25°C) in order to avoid the need of external heating up to higher operating temperatures (e.g., up to 35°C for mesophilic digestion). Since heat requirement for raising the temperature of incoming feed for digestion is eliminated, energy recovery from anaerobic treatment of chicken manure could be realized with less operating costs. Average biogas production rates were calculated ca. 210 and 242 L per kg of organic matter removed from the ASB reactor at average hydraulic retention times (HRTs) of 13 and 8.6 days, respectively. Moreover, average chemical oxygen demand (COD) removal of ca. 89% was observed with suspended solids removal more than 97% from the effluent of the ASB reactor. Influent ammonia, on the other hand, did not indicate any free ammonia inhibition due to dilution of the raw manure while pH and alkalinity results showed stability during the study. Microbial quantification results indicated that as the number of bacterial community decreased, the amount of Archaea increased through the effective digestion volume of the ASB reactor. Moreover, the number of methanogens displayed an uptrend like archaeal community and a strong correlation (?0.645) was found between methanogenic community and volatile fatty acid (VFA) concentration especially acetate.     

上流式厌氧污泥床反应器处理饮料废水

通过监测西安可口可乐饮料有限公司污水处理站的上流式厌氧污泥床(UASB)反应器,探讨饮料废水厌氧处理过程中COD去除率、沼气组分、氢分压、出水挥发性脂肪酸、产甲烷活性以及污泥形态。结果表明,UASB反应器对饮料废水中的COD去除率达到84.55%,产生的沼气中甲烷组分含量高达74.5%。反应器内的氢分压仅2.5 Pa,为水解发酵和产氢产乙酸过程创造了良好的条件。UASB反应器中污泥具有较高的产甲烷活性,以乙酸、丙酸和丁酸为基质时,最大比产甲烷活性分别为407.14、331.74和241.27 mL CH4/(g VSS·d)。UASB反应器中的污泥形态主要为絮状,甲烷菌中的优势菌为甲烷丝菌,同时存在少量甲烷杆菌。针对该厂UASB反应器中污泥的现状,提出了影响颗粒化的因素和控制措施,为后期的运行和管理提供了参考依据。     

2种UASB的ANAMMOX与反硝化协同作用对比研究

采用2套UASB-ANAMMOX反应器处理垃圾渗滤液,其中反应器2具有生物膜,对反应器在有机环境下的ANAMMOX与反硝化协同作用进行对比研究。在稳定期,反应器1和反应器2对氨氮、亚硝氮、TIN、COD的平均去除率分别为95.7%、95.9%、77.3%、70.3%和97.4%、96.4%、87.2%、74.8%。反应器1对TIN和COD最大容积去除率为112.2和107.7 g/(m3.d),反应器2对TIN和COD最大容积去除率为120.5和119.9 g/(m3.d)。结果表明,过高的负荷会对反应器产生抑制作用,且当抑制产生后协同作用难以恢复到原来水平。在厌氧氨氧化与反硝化协同作用良好时,pH值和碱度均存在特征性变化。总体上,反应器2比反应器1具有更强的厌氧氨氧化与反硝化协同作用和抗负荷冲击能力。     

低温UASB处理青霉素综合废水及动力学分析

采用逐步降温法启动上流式污泥床反应器（UASB）并对其过程做动力学分析。UASB反应器采用逐渐提高进水COD负荷的方式在25℃进行启动,当COD去除率达到70%完成启动。启动完成后,降低温度运行反应器,在20℃时COD的去除率达到65%左右。在25℃条件下,出水氨氮浓度增加,总氮浓度有增加趋势,随后出水总氮浓度降低;在20℃负荷提高和稳定时期,出水的氨氮浓度逐渐降低,总氮浓度逐渐升高。建立低温条件下厌氧处理高浓度有机废水的动力学模型,分析结果看出20℃运行阶段的基质比降解速度高于25℃阶段基质比降解速度,在20℃条件下厌氧污泥活性最大,污泥性能最佳。推测原因,可能是由于25℃时进水浓度较高,且废水中含有大量抑制性物质（1.1 mg·L-1）,较大影响了微生物的降解速率、而在20℃时进水浓度降低,废水中的抑制性物质也有所降低,为0.75 mg·L-1。     

Treatment of carbofuran-bearing synthetic wastewater using UASB process

In the present study, fate of carbofuran in anaerobic environments and the adverse effects of carbofuran on conventional anaerobic systems were evaluated. Carbofuran degradation studies were carried out in batch reactors with varying carbofuran concentrations of 0 to 270.73 mg/L corresponding to a sludge-loading rate (SLR) of 2.12 x 10(-6) to 3.83 x 10(-3) g of carbofuran/g of volatile suspended solids (VSS)/d. Carbofuran concentration was reduced to undetectable levels at the end of 8 and 13 days in the batch reactors operated with a SLR of 2.12 x 10(-6) and 3.33 x 10(-5) g of carbofuran/g of VSS/d, respectively. Performances of two anaerobic reactors i.e. upflow anaerobic sludge blanket (UASB) and modified UASB (with tube settlers) were evaluated in the presence and absence of carbofuran using synthetic wastewater. In the absence of carbofuran, the soluble chemical oxygen demand (COD) removal efficiency in the conventional UASB reactor at 8 h and 6 h hydraulic retention time (HRT) was nearly 88% and 76%, respectively, whereas in modified UASB reactor it was increased to 90% at 8 h HRT and 78% at 6 h HRT. When 28 mg/L (SLR of 1.19 x 10(-2) g of carbofuran/g of VSS/d) of carbofuran was introduced in the reactors, the COD removal efficiency was reduced to 41% and 44% in conventional and modified UASB reactors respectively. However, the reactor could maintain around 80% COD removal efficiency at a carbofuran concentration of 7.84 mg/L (SLR of 3.64 x 10(-3) g of carbofuran/g of VSS/d). The reactor efficiency was also measured in terms of specific acetoclastic methanogenic activity (SMA). The toxic effect of carbofuran was reversible to a certain extent. Carbofuran removal efficiency in the conventional UASB reactor at carbofuran concentrations of 7, 13 and 28 mg/L were 40 +/- 3%, 27 +/- 3%, and 11 +/- 3%, respectively. In modified UASB reactor, carbofuran removal efficiency was almost uniform at 7 and 13 mg/L but it was reduced nearly by 56% at 28 mg/L. The major metabolite of carbofuran i.e. 3-keto carbofuran was found in all the reactors.     

A/O系统处理低C/N奶牛场废水中的抗生素

为处理奶牛场废水中常检出抗生素,考察了小试规模缺氧/好氧(A/O)系统对低C/N奶牛场废水中常规污染物和抗生素的处理效果。当进水COD、总氮、氨氮和总磷分别在1 242~4 350、830~1 367、818~1 291和6~12 mg·L⁻¹,A池和O池水力停留时间(HRT)分别为3~4 d和2.05~5.4 d时,系统出水COD<400 mg·L⁻¹、氨氮<10 mg·L⁻¹、总氮去除率为40%~60%(无外加碳源)、总磷基本没有去除;通过调节硝化液回流比(1.0∶1~1.3∶1)可在进水COD/总氮≥3.1时实现碱度的自给自足;对11种磺胺类和8种β-内酰胺类抗生素研究发现,共检出9种磺胺类和1种β-内酰胺类抗生素(总浓度为5.89~17.31 μg·L⁻¹),系统对抗生素的总去除率大于93%;先后2次向进水中人为添加8种磺胺类抗生素(每种浓度先后为50 μg·L⁻¹和200 μg·L⁻¹)不会影响系统运行的稳定性,且抗生素的总去除率大于90%,A池和O池的抗生素去除率分别为15.0%~34.2%和69.1%~91.4%;在O池中的HRT降低50%时,系统对抗生素的总去除率基本不变。除甲氧苄啶外,其余7种磺胺类抗生素主要在O池中均得到去除,这与其分子结构中的S—N键有关。以上结果对奶牛场废水处理后还田具有重要的参考价值。     

印染废水中氮硫形态转化和去除效率

针对含较高氮、硫的印染废水,采用UASB水解酸化反应池+A、B两段低氧曝气式污泥自回流池+C段接触氧化池+混凝沉淀工艺进行处理,对各生化反应池中氮、硫的形态转化过程进行了分析。结果表明,该工艺对印染废水中COD、色度、TN、NH4+-N、S2-的去除率分别达到90.7%、87.3%、85.6%、76.3%、100%。