Spray Charging and Trapping Scrubber for Fugitive Particle Emission Control

The control of fugitive process emissions (FPE) with Spray Charging and Trapping (SCAT) scrubber was evaluated both theoretically and experimentally. The SCAT uses air curtain and/or jets to contain, convey, and divert the FPE into a charged spray scrubber.

Experiments were performed on an 8000 cfm bench-scale spray scrubber to verify the theory and feasibility of collecting fugitive particles with charged water spray. The effects of charge levels on drops and particles, nozzle type, drop size, gas velocity, and liquid/gas ratio on collection efficiency were determined experimentally. The results of the experiments and the comparison between theory and data are presented.

An air curtain was developed for conveying the FPE to the spray scrubber, deflecting the crosswind, and containing hot buoyant plume. The design and air flow field for the air curtain are presented.     

An Evaluation of Control Systems and Mass Emission Rates from Dryer-Drum Hot Asphalt Plants

The problems associated with the design and operation of appropriate air pollution control equipment for particulate emissions from dryer-drum hot asphalt plants are discussed by outlining the basic process involved, the quantities of particulate matter being emitted, and possible methods of control. The most difficult problem seems to be the emission of a fine aerosol of unburned hydrocarbons generated as a result of the simultaneous heating and mixing of the asphaltic material. From the information presented, it was concluded that in most circumstances the venturi scrubber would be the most viable alternative to meet the 0.04 gr/dscf limitation imposed by the New Source Performance Standards promulgated by the EPA.     

Hazardous air pollutant emissions from gas-fired combustion sources: emissions and the effects of design and fuel type

Air emissions from gas-fired combustion devices such as boilers, process heaters, gas turbines and stationary reciprocating engines contain hazardous air pollutants (HAPs) subjected to consideration under the federal clean air act (CAA). This work presents a recently completed major research project to develop an understanding of HAP emissions from gas-fired boilers and process heaters and new HAP emission factors based on field emission tests of gas-fired external combustion devices used in the petroleum industry. The effect of combustion system design and operating parameters on HAP emissions determined by both field and research tests are discussed. Data from field tests of gas-fired petroleum industry boilers and heaters generally show very low emission levels of organic HAPs. A comparison of the emission data for boilers and process heaters, including units with and without various forms of NOx emission controls, showed no significant difference in organic HAP emission characteristics due to process or burner design. This conclusion is also supported by the results of research tests with different burner designs. Based on field tests of units fired with natural gas and various petroleum industry process gases and research tests in which gas composition was intentionally varied, organic HAP emissions were not determined to be significantly affected by the gas composition. Research data indicate that elevated organic HAP emission levels are found only under extreme operating conditions (starved air or high excess air combustion) associated with poor combustion.     

Formation, release and control of dioxins in cement kilns

Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater/precalciner kilns generally seems to have lower emissions than older wet-process cement kilns. It seems that the main factors stimulating formation of PCDD/PCDFs is the availability of organics in the raw material and the temperature of the air pollution control device. Feeding of materials containing elevated concentrations of organics as part of raw-material-mix should therefore be avoided and the exhaust gases should be cooled down quickly in long wet and long dry cement kilns without preheating. PCDD/PCDFs could be detected in all types of solid samples analysed: raw meal, pellets and slurry; alternative raw materials as sand, chalk and different ashes; cement kiln dust, clinker and cement. The concentrations are however generally low, similar to soil and sediment.     

Impaction and Particle Bounce at High Stokes Numbers

The information in this paper is directed to those concerned with controlling SO₂ emissions from power plants, and particularly with retrofitting controls onto existing plants. The paper describes an FGD system based on the dolomitic lime process and the scrubber design that have proved successful at the Colstrip plant in eastern Montana. A single scrubber vessel sized to treat all the gas from a 350-MWe coal-fired unit combines the functions of prequenching, absorption, washing, mist elimination, and recycle storage. Downflow Injection of gas along the vessel centerline and regulation of gas flow by the wash tray make the gas velocity uniform and permit scaling up to this large size. A high concentration of dissolved alkalinity in the scrubbing slurry provides rapid absorption and permits low L/G—40 gal/1000 acf—when coal with 2.5% sulfur is burned. Complete oxidation of sulfite makes gypsum of wallboard quality and the process can discharge clarified liquor low in COD if necessary to control chlorides. Since only the single scrubber vessel and the recycle pumps must be located close to the back end of the boiler, the system is particularly well suited for retrofit applications.     

Dioxin emissions after installation of a polishing wet scrubber in a hazardous waste incineration facility

Dioxin levels measured after wet scrubbing systems have been found to be higher than levels measured before the scrubber. It is believed that there is an adsorption of PCDD/Fs on plastic materials in the scrubber. The PCDD/F levels after a polishing wet scrubber were followed continuously for 18 months using long-time sampling equipment at a hazardous waste incineration facility in Sweden. Each sampling period lasted two weeks. It was found that the levels during and shortly after start-up periods were elevated. The decline was very slowly, which supports a memory effect in the scrubber. Further, a multivariate model showed that the relation between different homologues changed over time, which is in agreement with a desorption model, taking into account the vapour pressures for different congeners.     

The fermentative production of L-lysine as an animal feed additive

A new and innovative process for the biotechnological production of L-lysine is presented, exemplified here by the fermentative production of the feed additive Biolys60. The novel feature of this product is that the entire manufacturing concept, i.e. the production strain, the raw materials, all process stages and the product specifications have been systematically tailored for optimal environmental compatibility and for minimum resource depletion and waste. The process completely dispenses with the need to discharge residual and waste material and reduces the handling of hazardous materials to a minimum. Since only a few process stages are involved, the method is economical to use and investment outlay is reduced. The process, which also leads to a higher grade product, is thus highly attractive in both ecological and economical terms. By boosting the nutrient value of the plant-based feedstuffs, the product itself makes an cost-effective contribution towards a more sustainable form of animal feeding and by reducing nitrogen emission levels promotes a more environmentally compatible form of animal husbandry.     

Consultant Guide/1989

The European Economic Community (EEC) has proposed strict limits on emissions of dioxins and furans from hazardous waste incinerators. The proposed limit is 0.1 ng/Nm³, expressed as the 2,3,7,8 TCDD toxic equivalent of 17 specific dioxin and furan congeners. These limits will potentially redefine technology selection and design for combustion, energy recovery, and air pollution control. The EPA has a different approach for controlling emissions of products of incomplete combustion (PICs) and reformation products such as dioxins and furans. Rather than limiting these contaminants individually and quantitatively, EPA proposes controlling them by assuring good combustion as measured by stack emissions of carbon monoxide (CO) and total hydrocarbons (THC).

Dioxins and furans are combustion by-products and emission control relies mainly on control of the combustion process. These compounds can also be reformed from certain precursor compounds and elements in lower temperature regions of the system downstream of the combustion process. Air pollution control technologies have demonstrated the ability to remove dioxins and furans as contaminants on fine particulate.

This paper will discuss the two regulatory approaches, the mechanisms for the formation and reformation of dioxins and furans, and the technologies available to control emissions.     

Process Modifications for Air Pollution Control in Neutral Sulfite Semi-Chemical Mills

The body of information presented in this paper is directed to those individuals concerned with the air pollution control problems of the pulp and paper industry operation. Process modifications introduced at two Company mills, at Big Island, Va. and Tomahawk, Wis., where neutral sulfite semichemical pulping of hardwoods is performed at rates of 550 and 630 tons per day, respectively, are discussed. The methodology and concepts used to minimize total reduced sulfur and total sulfur oxide emissions from the recovery furnace of one of the operations are explained. In another major improvement already implemented in the Big Island Mill conventional hydrogen sulfide emissions from the sulfiting tower, on the order of 8–10 lb as sulfur per ton of pulp, have been completely eliminated by a process modification technique. Other aspects of the operations are described, and a forecast of possible emission levels for mills with a newer technology is made.     

Lime/Limestone Scrubber Operation and Control

This paper examines operating and control experience obtained at full-scale lime-limestone scrubber systems both in the eastern and western United States. Methods of resolving typical problems in pH control of reagent feed, water balance closure, and slurry solids de-watering are discussed and described. Control problems can be severely aggravated by scale formation inside scrubbing equipment, especially on control sensors. If the sensor reliability problems can be resolved in a properly-designed scrubbing system, then the scrubber chemistry can generally be controlled and scale formation can usually be prevented. Current regulatory trends towards zero blowdown requirements increase scrubber operating and control problems, both from a process control standpoint (due to system complexity) and from a sensor reliability standpoint (due to an increased likelihood for chemical scale formation). These factors highlight the need for continuing development of improved scrubbing systems.     

Models for estimating organic emissions from building materials: Formaldehyde example

One important source of chronic exposure to low levels of organic compounds in the indoor environment is emissions from building materials. Because removal of offending products may be costly or otherwise impractical, it is important that the emissions of organic pollutants be understood prior to incorporation of these materials into buildings. Once the organic pollutants of concern are identified, based on potential health effects and emission potential from the building material, it is necessary that an emission model be developed to predict the behavior of emission rates under various indoor conditions. Examples of the type of requirements that must be addressed in developing models for estimating organic emissions from building materials into the indoor environment are presented. Important factors include the products' characteristic source strengths at standard test conditions, impact of variations in environmental conditions (such as temperature and humidity), concentrations of the modeled organic pollutants in indoor environments and product ages. Ideally, emission models should have physical/chemical bases so that the important physical factors can be identified and their relative importance quantified. Although a universal model describing organic emissions from all building materials may not be feasible due to the tremendous variety of organic products and building materials in use, the most studied of the volatile organic compounds from building materials, formaldehyde, is used to illustrate an approach to the development of a specific model for organic emissions.     

An Appraisal of Epidemiologic Data Concerning the Effect of Oxidants,Nitrogen Dioxide and Hydrocarbons upon Human Populations

A procedure is developed for determining costs to reduce air pollution emissions in a metropolitan area. Methods are. sufficiently general to be applicable in any region and sufficiently comprehensive to include analysis of all major sources, future trends, control limitations, and other factors of importance in a dynamic community. The analytical procedure examines relationships among emission inventories, regional growth, control trends, alternate control schemes, control costs, and optimum cost-effectiveness.

The cost analysis procedure is tested by application to the Delaware Valley. Costs are determined for reducing emissions to various levels between the years 1960 and 2000. Emissions from private automobiles are projected to decrease below the 1960 emission rate by 1980, at a cost of 150 million dollars per year. Stationary source emissions of sulfur dioxide and particulates can be reduced to 1960 levels by 1980 for 37 million dollars per year if "least cost" procedures are used (selective abatement). Uniform conversion to 0.5% sulfur fuel oil (equiproportional abatement) can effect a similar reduction in emissions for about 94 million dollars per year in 1980. Other cost analysis comparisons are made and projections to the year 2000 are included.     

Contribution of LPG-derived emissions to air pollution in the metropolitan area of Guadalajara City

Measurements of hydrocarbon (HC) emissions generated by the use of liquefied petroleum gas (LPG) in the metropolitan area of Guadalajara City (MAG) are presented in this work. Based on measurements in the course of distribution, handling, and consumption, an estimated 4407 tons/yr are released into the atmosphere. The three most important contributors to LPG emissions were refilling of LPG-fueled vehicles and commercial and domestic consumption. The MAG shows a different contribution pattern of LPG emission sources compared with that of the metropolitan area of Mexico City (MAMC). These results show that each megacity has different sources of emissions, which provides more accurate strategies in the handling procedures for LPG to decrease the impact in O3 levels. This work represents the first evaluation performed in Guadalajara City, based on current measurements, of the LPG contribution to polluting emissions.     

Air Pollution in the Republic of Korea

This paper discusses the potential for using commercially available treatment techniques to remove VOCs from hazardous waste streams and addresses some of the issues associated with making waste treatment a viable VOC emission control technique for hazardous waste management facilities. It discusses the waste streams of concern because of their volatile constituents and describes potentially applicable treatment techniques. The use of models for treatment process design is described. Finally, the paper discusses treatment cost, treatment residuals, and considerations of importance in choosing where in the life cycle of a hazardous waste stream to treat it.     

Emission factors of air toxics from semiconductor manufacturing in Korea

The development of local, accurate emission factors is very important for the estimation of reliable national emissions and air quality management. For that, this study is performed for pollutants released to the atmosphere with source-specific emission tests from the semiconductor manufacturing industry. The semiconductor manufacturing industry is one of the major sources of air toxics or hazardous air pollutants (HAPs); thus, understanding the emission characteristics of the emission source is a very important factor in the development of a control strategy. However, in Korea, there is a general lack of information available on air emissions from the semiconductor industry. The major emission sources of air toxics examined from the semiconductor manufacturing industry were wet chemical stations, coating applications, gaseous operations, photolithography, and miscellaneous devices in the wafer fabrication and semiconductor packaging processes. In this study, analyses of emission characteristics, and the estimations of emission data and factors for air toxics, such as acids, bases, heavy metals, and volatile organic compounds from the semiconductor manufacturing process have been performed. The concentration of hydrogen chloride from the packaging process was the highest among all of the processes. In addition, the emission factor of total volatile organic compounds (TVOCs) for the packaging process was higher than that of the wafer fabrication process. Emission factors estimated in this study were compared with those of Taiwan for evaluation, and they were found to be of similar level in the case of TVOCs and fluorine compounds.     

Contribution of liquefied petroleum gas to air pollution in the metropolitan area of Mexico City

An estimation of hydrocarbon emissions caused by the consumption of liquefied petroleum gas (LPG) in the Metropolitan Area of Mexico City (MAMC) is presented. On the basis of experimental measurements at all points of handling, during the distribution process, and during the consumption of LPG in industrial devices and domestic appliances, an estimated 76,414 tons/year are released to the air. The most important contribution is found during the domestic consumption of LPG (70%); this makes the control initiatives available to the consumer. By developing a control program of LPG losses, a 77% reduction in emission is expected in a 5-yr period. The calculated amounts of LPG emissions when correlated with the consumption of LPG, combined with information from air samples from the MAMC, do not point to LPG emissions as the most important factor contributing to tropospheric ozone in the air in Mexico City.     

新型湿式湍流除尘器及在电厂输煤系统中的应用

介绍了针对火电厂输煤系统作业环境粉尘治理而研制开发的新型湿式湍流除尘器的设计思路、设备结构、技术特点及在电厂输媒系统的应用情况。     

The influence of meteorological conditions and stringent emission control on high TSP episodes in istanbul

Istanbul has faced serious air pollution problems since the mid-80s. This is mainly due to particulate air pollution coming from poor quality lignite in areas, which are heavily populated and industrialized. As a consequence of severe air pollution problems, stringent control on the emissions in the city started in the year of 1994. In this work, in order to study the relationship between emissions and meteorological conditions, an assessment of air pollution episodes and air pollution potential in the city is presented for the terms at the changed emission schedule as the influence of an emission reduction strategy. The influence of meteorological conditions on the TSP (total suspended particulates) levels is considered for two consecutive winter periods. On this occasion, the city has faced different TSP levels and episode characteristics depending on stringent emission reductions covering the banned, poor-quality lignite and fuel switching. For this purpose, climatological conditions and air quality analyses were performed.     

新型湿式湍流除尘器及在电厂输煤系统中的应用

介绍了针对火电厂输煤系统作业环境粉尘治理而研制开发的新型湿式湍流除尘器的设计思路、设备结构、技术特点及在电厂输煤系统的应用情况.     

Modeling emissions for three-dimensional atmospheric chemistry transport models

Poor air quality is still a threat for human health in many parts of the world. In order to assess measures for emission reductions and improved air quality, three-dimensional atmospheric chemistry transport modeling systems are used in numerous research institutions and public authorities. These models need accurate emission data in appropriate spatial and temporal resolution as input. This paper reviews the most widely used emission inventories on global and regional scales and looks into the methods used to make the inventory data model ready. Shortcomings of using standard temporal profiles for each emission sector are discussed, and new methods to improve the spatiotemporal distribution of the emissions are presented. These methods are often neither top-down nor bottom-up approaches but can be seen as hybrid methods that use detailed information about the emission process to derive spatially varying temporal emission profiles. These profiles are subsequently used to distribute bulk emissions such as national totals on appropriate grids. The wide area of natural emissions is also summarized, and the calculation methods are described. Almost all types of natural emissions depend on meteorological information, which is why they are highly variable in time and space and frequently calculated within the chemistry transport models themselves. The paper closes with an outlook for new ways to improve model ready emission data, for example, by using external databases about road traffic flow or satellite data to determine actual land use or leaf area. In a world where emission patterns change rapidly, it seems appropriate to use new types of statistical and observational data to create detailed emission data sets and keep emission inventories up-to-date.

Implications: Emission data are probably the most important input for chemistry transport model (CTM) systems. They need to be provided in high spatial and temporal resolution and on a grid that is in agreement with the CTM grid. Simple methods to distribute the emissions in time and space need to be replaced by sophisticated emission models in order to improve the CTM results. New methods, e.g., for ammonia emissions, provide grid cell–dependent temporal profiles. In the future, large data fields from traffic observations or satellite observations could be used for more detailed emission data.