Electric forces in aerosol filtration in fibrous and granular filters—a parametric study

A parametric study on the relative effect of various electrical forces on aerosol filtration in fibrous and granular filters is presented. The paper covers the engineering practical range of the electrical field intensity and dust particle sizes. Coulombic attraction has the widest range of application but other forces may dominate in some specific applications.     

Dust Deposit Profiles in a High Velocity Pulse-Jet Fabric Filter

Dust deposit profiles in a pilot-scale pulse-jet fabric filter were measured using a beta gauge. Fly ash was collected on polyester needled felt bags, and the dust profiles were measured after the test system was operated to equilibrium at superficial filtration velocities of 50, 75,100,125, and 150 mm/s. The profiles measured show that a large mass of dust is retained on the fabric of a pulse-jet filter when operated at high filtration velocities. This dust mass retention can be caused by two mechanisms: the failure to remove dust from the fabric during a cleaning pulse, and the redeposition of suspended dust onto the fabric after a cleaning pulse. The dust deposit measured at the highest test velocity was found to be much different from the deposits measured at all other velocities. The deposit found at 150 mm/s had almost twice the average areal density and was more evenly distributed than the deposits found at lower velocities.     

新型颗粒层过滤性能的宏观数学模型

根据固定床颗粒层内气流含尘浓度的连续方程、颗粒层过滤规律和新型颗粒层的过滤特点,建立了固定床颗粒层过滤过程和新型颗粒层过滤性能的宏观数学模型;根据颗粒层的过滤机理和实际灰尘颗粒粒径的分布状态,在实验的基础上,修正了过滤速度对颗粒层过滤效率的影响;根据实验结果对过滤效率方程式、床层压降方程式中的特征参数进行了回归,得到了具体过滤介质的颗粒层宏观过滤数学模型。模型表明新型颗粒层过滤过程是一个不随过滤时间变化的准稳态过程,只与过滤介质特性和循环清灰周期有关,模型计算值能准确地反映颗粒层的过滤性能。     

一种新型国产高效除尘滤筒在船厂分段涂装车间的应用

国产除尘滤材是将聚酯纤维热轧成型 ,再涂敷高分子发泡制成。滤材硬挺、耐压、抗撕裂 ,内部结构稳定 ,粉尘过滤精度高 ,实现表面过滤 ,易清灰再生 ,使用寿命长 ,耐水、酸、碱 ,可广泛用于各工业领域的气体净化和粉尘处理。大连新船重工集团把国产除尘滤材制成的滤筒配置到厂内原有的除尘系统中 ,通过 1年多的使用 ,获得非常满意的除尘效果。从而证明国产滤料性能已达到国际先进水平。     

固定床中粒状脱硫剂除尘效率的研究

建立了非稳态过滤下的固定床颗粒层除尘效率模型.该模型尽可能地包含了影响固定床颗粒层除尘的参数,反映了沉积粉尘对除尘效率的影响;研究了以粒状脱硫剂为滤料的固定床在不同颗粒层厚度、空床气速、粒径下的除尘效率.结果表明,在颗粒层厚度为400～800 cm、空床气速≤0.4 m/s的条件下,颗粒层的除尘效率可达90％以上.     

颗粒层非稳态过滤捕集效率的研究

为计算颗粒层非稳态过滤效率,通过改进经典过滤理论模型,考虑颗粒在过滤介质中的沉积,理论推导得出非稳态过滤效率的计算公式,而经典颗粒层过滤效率计算公式仅为此计算公式的特例。因为理论计算公式是隐函数,不便于工程实际应用,所以,在常温条件下,对非稳态过滤时的过滤时间、过滤风速、过滤层厚度、粉尘浓度和颗粒层滤料均粒径等五个因素进行了正交实验研究。采用多元回归的方法得出各影响因素与过滤效率呈显性关系的效率关联计算公式,其计算结果与实验测试结果基本吻合。     

Dioxins from thermal and metallurgical processes: recent studies for the iron and steel industry

In thermal metallurgical processes such as iron ore sintering and metal smelting operations, large flows of off-gases are generated. Mainly due to residue recycling in such processes, chlorine and volatile organics are always present in the feed. As a consequence of "de novo" formation, the off-gases from such processes typically contain dioxins in the range 0.3-30 ng I-TEQ/Nm3. So far there are only very few studies about the mechanisms of dioxin formation and destruction in these metallurgical processes. In an European Union (EU) research project "Minimization of dioxins in thermal industrial processes: mechanisms, monitoring and abatement (MINIDIP)", integrated iron and steel plant has been selected as one of the industrial sectors for further investigation. A large number of particulate samples (feed, belt siftings, electrofilter) were collected from the iron ore sintering installations from various steel plants and analyzed for their organochlorocompound contents. Measurable amounts of PCDD/F, PCBz, PCB were found for all samples. The various parameters influencing their de novo synthesis activity were also evaluated in laboratory experiments, and such activity was found to be moderate for samples from the ore sinter belt, but extremely high for some ESP dusts. Fine dust is active in a wide range of temperatures starting at 200 degrees C and declining above 450 degrees C; the optimal temperature for de novo synthesis was found to be around 350 degrees C; some inhibitors, such as triethanolamine, may reduce de novo activity by 50%, and lowering the O2 concentration in the gas stream leads to a much lower amount of PCDD/F formation. On the basis of their relative mass, typical operating conditions and specific activity of the different samples, the regions in the sintering plant where de novo synthesis may take place were tentatively established.     

Performance of a Pulse-Jet Filter at High Filtration Velocity III. Penetration by Fault Processes

Performance data for fabric filters using either woven or felt bags can be better understood when fault processes such as pinhole bypass and seepage are considered. Penetration straight through the dust cake and fabric may not be important by comparison. Observed trends of increased penetration with increased filtration velocity, constant or slightly increased penetration with increasing particle diameter, and constant penetration with additional dust loading can be explained by fault processes. The pulse-jet experimental work described here, done over many filtration and cleaning cycles, shows that penetration increases substantially with increasing filtration velocity and that this increase is due entirely to seepage.     

Determination of zinc speciation in basic oxygen furnace flying dust by chemical extractions and X-ray spectroscopy

There is a growing concern regarding the environmental and public health risks associated with airborne particulate matter (PM). The basic oxygen furnace is one of the most important atmospheric dust sources of the steel manufacturing process. It emits dust enriched in heavy metal such as Zn, which is assumed to contribute to the toxic potential of atmospheric PM. Dust collected before and after the filtration system was analyzed to determine Zn speciation. To this end, a variety of analytical tools were used and a sequential extraction protocol has been specifically developed for iron and steel dust. The Zn speciation results obtained by EXAFS and sequential extraction were in excellent agreement. Before filtration, the speciation of Zn in BOF was 43% ZnFe₂O₄, 23% ZnCO₃ and 16% ZnO. The same species were detected after filtration with different proportions. BOF dust after filtration contains more soluble Zn phases which may play a role in the toxic effects of the emissions.     

Performance of a Pulse-Jet Filter at High Filtration Velocity I. Particle Collection

The fly ash collection characteristics of a pulse-jet fabric filter have been studied. Fly ash penetration was found to decrease as the dust deposit increased from 0 to 60 micrometers in thickness, to increase as face velocity through the bags increased from 5 to 15 cm/s, and to remain relatively constant for particles from 0.3 to 4.0 µm in diameter. Experiments employing chemically tagged fly ash were performed to investigate three dust penetration mechanisms. On resumption of filtering after cleaning, penetration by straight through dust loss declined rapidly from its maximum, reached a minimum, and then increased. Seepage of dust through the fabric was found to be constant throughout the filtration cycle. Dust lost as pinhole plugs increased after cleaning, passed through a maximum, and then declined. The pinholes appeared to open the way for further penetration by the straight through mechanism.     

The Petroleum Refining Industry—Air Pollution Problems and Control Methods

Polyurethane foam was incorporated as a prefilter on standard hi-volume samplers of the National Air Sampling Network (NASN) in an exploratory study. The foam selectively filtered particles of various sizes. The characteristics of the particles passing through the foam approached the respirable size fraction as defined by reports of the Atomic Energy Commission. The respirable fraction was then collected on a glass-fiber filter. Parameters such as pore size and thickness of the foam, air flow rates, and loadings were studied to determine their effects on the filtration of “respirable” dust. Ambient air was the particulate source, and sizing was accomplished by an Andersen sampler coupled with nephelometric analyses. Some sizing was also done microscopically. The foam was evaluated at several locations to account for possible variations in ambient air over areas of different industrial complexity.     

Fine dust filtration using a metal fiber bed

A bed-type filter composed of thin metal alloy fiber was closely examined with dust capturing in cold and hot runs. The investigation of an individual mechanism across the filter bed indicated that the aerated dust could be initially collected by depth filtration, and after a while, surface filtration dominated the overall dust collection. The present metal fiber bed was comparable to the conventional ceramic filters because of its good collection efficiency with low pressure drop. It also showed potential to be used as a prefilter in a diesel exhaust trapping system.     

Fine Dust Filtration Using a Metal Fiber Bed

Abstract

A bed-type filter composed of thin metal alloy fiber was closely examined with dust capturing in cold and hot runs. The investigation of an individual mechanism across the filter bed indicated that the aerated dust could be initially collected by depth filtration, and after a while, surface filtration dominated the overall dust collection. The present metal fiber bed was comparable to the conventional ceramic filters because of its good collection efficiency with low pressure drop. It also showed potential to be used as a prefilter in a diesel exhaust trapping system.     

The Effect of Building Fan Operation on Indoor-Outdoor Dust Relationships

As part of an energy conservation program recently implemented by the Bell System, fans in many telephone equipment buildings now operate only when necessary to bring the temperature within allowable limits, rather than continuously. In the study reported here the effects of fan operation on indoor-outdoor dust relationships were monitored at 2 representative telephone offices. Automatic dichotomous samplers were used to collect fine and coarse aerosol particles inside telephone equipment buildings at Wichita, KS and Lubbock, TX. At both sites, outdoor samples (roof top) were collected at the same time as the indoor samples. During the tests the building fans were repetitively cycled between 2-week intervals of continuous fan operation and 2-week intervals of intermittent fan operation. The indoor dust concentrations typically increased when the fans were off. The results indicate that this increase was due to loss of constant filtration, but not due to loss of building pressurlzation (i.e., filtration of the recirculated air is largely responsible for the lower dust levels when the fans are running continuously). An expression is derived for the relative dust increase when the building fans are switched off. Among other factors, the relative increase is directly proportional to the efficiency of the building filters and to the rate at which air is recirculated through them. The present findings can be extended to similar buildings.     

锅炉水膜除尘器改造及赛姆洛图表的应用研究

针对文丘里水膜除尘器运行中存在的问题 ,采用文丘里 +旋流板 +喷淋 +折流板除雾器的方案改造原有的除尘器 ,在系统阻力理论分析的基础上 ,采用赛姆洛图表对其理论除尘效率进行估算 ,与工程改造后实际应用相一致。     

Performance of a Pulse-Jet Filter At High Filtration Velocity II. Filter Cake Redeposition

Pulse-jet filter cleaning is ineffective to the extent that collected dust redeposits rather than falls to the hopper. Dust tracer techniques were used to measure the amount of redeposition in a pilot scale pulse-jet filter. A mathematical model based on experimental results was developed to describe dust transfer from bag to bag, redeposition on the pulsed bag itself, and migration to the dust hopper. Dust redeposition upon the pulsed bag increased markedly with increasing filtration velocity, whereas migration and redeposition on bags adjacent to the pulsed bag decreased. For high velocity pulse-jet filters to operate at lowest possible pressure drop, filter cake redeposition must be minimized.     

Studies into the formation of dioxins in the sintering process used in the iron and steel industry. 1. Characterisation of isomer profiles in particulate and gaseous emissions

Dioxin analyses using a DB5MS chromatography column are presented for samples of dust from an electrostatic precipitator and emissions from the main stack of a UK sinter plant. The analyses have been repeated using the SP2331 column, for which the elution order has been determined for the whole range of tetra to octachlorodibenzo-p-dioxins and dibenzofurans, and which provides a larger degree of separation than the DB5MS column. Polychlorinated dibenzofurans are present in significantly larger amounts in both the dust and stack emissions, and are the main contributors to the I-TEQ. Analysis using the SP2331 column for dioxins show considerable similarity to those of Bacher et al. for soot from a wood-burning fire, but differ markedly from those of Addink et al. for simulation of waste incineration. The similarities to Bacher's results are less for the dibenzofurans. Comparison of absolute concentrations with reported vapour pressures shows the retention of significant dioxin in the dust to involve mechanisms other than pure condensation.     

Prediction of particulate loading in exhaust from fabric filter baghouses with one or more failed bags

Loss of filtration efficiency in a fabric filter baghouse is typically caused by bag failure, in one form or another. The degree of such failure can be as minor as a pinhole leak or as major as a fully involved baghouse fire. In some cases, local air pollution regulations or federal hazardous waste laws may require estimation of the total quantity of particulate matter released to the environment as a result of such failures. In this paper, a technique is presented for computing the dust loading in the baghouse exhaust when one or more bags have failed. The algorithm developed is shown to be an improvement over a previously published result, which requires empirical knowledge of the variation in baghouse pressure differential with bag failures. An example calculation is presented for a baghouse equipped with 200 bags. The prediction shows that a small percentage of failed bags can cause a relatively large proportion of the gas flow to bypass the active bags, which, in turn, leads to high outlet dust loading and low overall collection efficiency from the baghouse.     

hot-mix asphalt paving batch plant

Hot-mix asphalt paving plant operations and the associated air pollution control problems are presented. Field observations and test data are included for full scale installations. Comparisons are made for various types of control equipment and their effectiveness. The dry cyclonic units offer the least cost expenditures, lowest space requirements, and can collect the fines in a usable condition. Wear can often be a problem, and their efficiency capabilities limit their use as total collection devices. They no longer are suitable as total collection units in many localities. Their role is being relegated to that of primary and secondary collectors. Wet collectors of several types, particularly the more sophisticated and high energy units, are capable of satisfying higher efficiency requirements. They offer space advantages and are in the medium cost range. Wear is generally no problem, however, corrosion can be a problem depending on the amount of sulphur in the rotary dryer burner fuel. Settling tanks, ponus, or pits are necessary for settling of the collected dust. The dust, as collected, is not readily reusable as mineral filler in the mix. Fabric collectors are capable of satisfying the most stringent codes. They offer the greatest cost advantage for material recovery to be used as mineral filler. First cost and space requirements of fabric filters are highest of the three classes of equipment discussed.