BOP Air Cleaning Experiences

The basic oxygen process of steel manufacture evolves a large volume of gas at high temperature during the oxygen blow. This gas contains finely divided oxide particles that are removed in gas-cleaning equipment. Either electrostatic precipitators or water scrubbers are commonly used for the purpose. These devices are quite efficient but breakdowns, usually in the auxiliary equipment, are frequent. Maintenance problems arise primarily from the high temperature of the gases which warps and cracks the plates in the hood that draws the gases to the cleaning device, and from erosion of piping caused by abrasive particles moving at high velocity. This paper presents a number of case histories of BOP gas-cleaning installations, details maintenance problems, and discusses corrective measures that have been adopted. It gives reasons why merely appropriating a large sum of money for cleaning devices does not always guarantee full abatement of air pollution from the basic oxygen process.     

Characterization of Sonic Devices Used for Cleaning Fabric Filters

ABSTRACT

Ozone reactivity scales play an important role in selecting which chemical compounds are used in products ranging from gasoline to pesticides to hairspray in California, across the United States and around the world. The California Statewide Air Pollution Research Center (SAPRC) box model that calculates ozone reactivity uses a representative urban atmosphere to predict how much additional ozone forms for each kilogram of compound emission. This representative urban atmosphere has remained constant since 1988, even though more than 25 years of emissions controls have greatly reduced ambient ozone concentrations across the United States during this time period. Here we explore the effects of updating the representative urban atmosphere used for ozone reactivity calculations from 1988 to 2010 conditions by updating the meteorology, emission rates, concentration of initial conditions, concentration of background species, and composition of volatile organic compound (VOC) profiles. Box model scenarios are explored for 39 cities across the United States to calculate the Maximum Incremental Reactivity (MIR) scale for 1,233 individual compounds and compound-mixtures. Median MIR values across the cities decreased by approximately 20.3% when model conditions were updated. The decrease is primarily due to changes in atmospheric composition ultimately attributable to emissions control programs between 1998 and 2010. Further effects were caused by changes in meteorological variables stemming from shifting seasons for peak ozone events (summer versus early fall). Lumped model species with the highest MIR values in 1988 experienced the greatest decrease in MIR values when conditions were updated to 2010. Despite the reduction in the absolute reactivity in the updated 2010 atmosphere, the relative ranking of the VOCs according to their reactivity did not change strongly compared to the original 1988 atmosphere. These findings indicate that past decisions about ozone control programs remain valid today, and the ozone reactivity scale continues to provide relevant guidance for future policy decisions even as new products are developed.

Implications: Updating the representative urban atmosphere used for the Maximum Incremental Reactivity (MIR) scale from 1988 to 2010 conditions caused the reactivity of 1223 individual compounds and combined mixtures to decrease by an average of 20.3% but the relative ranking of the VOCs was not strongly affected. This means that previous guidance about preferred chemical formulations to reduce ozone formation in cities across the United States remain valid today, and the MIR scale continues to provide relevant guidance for future policy decisions even as new products are developed.     

Utilization of Air Cleaning Equipment In Exhaust Air Recirculation Systems

The energy crisis is providing an incentive for industry in the U. S. to conserve fuel. A major consideration is the recirculation of Industrial exhaust air to reduce energy consumption in heating or cooling work place air. Although there is a history of literature on the subject, design criteria for recirculation systems are very limited. Primary system components are air cleaning equipment and monitoring/alarm equipment. If feasibility of recirculation is established, air cleaning equipment must be selected to remove specific contaminants properly. Types of air cleaning equipment are reviewed from the standpoint of collection mechanism, equipment configuration, performance capability, and applicability to recirculation. Monitoring equipment requires significant development work to assist in safeguarding re-circulation systems and to provide worker protection.     

Costs of Air Cleaning with Electrostatic Precipitators at TVA Steam Plants

Cost data were analyzed from thirty steam power plant units utilizing electrostatic precipitators with or without mechanical centrifugal collectors. Operational, maintenance, and total costs for the years 1969, 1970, and 1971 were expressed in 1972 dollars as $/cfm-yr and $/^cf^m-yr-efficiency. The latter parameter is a new one which normalizes the cost of air cleaning by accounting for the amount of particulate matter collected. Large differences in the costs of air cleaning were found between plants and even between units operating in the same plant. Maintenance costs appeared to be the main contributor to large total cost differences, but improved, more specific accounting procedures are required to focus more closely on the reasons for cost differences.     

Design And Performance Characteristics of High-Velocity,High-Efficiency Air Cleaning Precipitators

This paper presents an evaluation of four gaussian (GM, HIWAY, AIRPOL-4, CALINE-2), and three numerical (DANARD, MROAD 2, ROADS) models with the tracer gas data collected in the General Motors experiment. Various statistical techniques are employed to quantify the predictive capability of each of the above models. In general, the three numerical models performed rather poorly compared to the gaussian models. For this data set, the model with the best performance in accurately predicting the measured concentrations was the GM model followed in order by AIRPOL-4, HIWAY, CALINE-2, DANARD, MR0AD2, and ROADS. Although the GM model provides by far a better simulation than any of the models tested here, it is skewed toward underprediction. As a screening tool for regulatory purposes, however, HIWAY model would be useful since this model has the highest percentage in the category of overprediction if the concentration data in the range of 50th percentile through 100th percentile are included in the analysis. The present version of the HIWAY model for stable and parallel wind-road conditions warrants modifications to improve its predictive capability. Current studies indicate that the modified HIWAY model can be used with greater confidence by the regulatory agencies.     

The Sampling and Electron Microscopy of Asbestos Aerosol in Ambient Air By Means of Nuclepore Filters

Despite the fact that adverse health effects of asbestos have been known since shortly after the turn of the century,¹ there has been little progress in techniques for determining the mineral in the airborne state. This absence of sampling and analysis methods appears to derive from two main sources: (1) In the environments of the asbestos using industries, asbestos concentrations tend to be high relative to other particulate species, and especially compared with other fibrous species, making estimation of concentration by microscopy relatively easy. (2) The term "asbestos" describes a crystal habit, not a chemical compound; therefore there is no unique chemical property of asbestos that can be used as the basis for its measurement. Interestingly, there appears to be no basis for distinguishing the health effects of one type of asbestos over another;² the physiological response seems more dependent on crystal habit than on composition.     

Effects of Ceiling-Mounted HEPA-UV Air Filters on Airborne Bacteria Concentrations in an Indoor Therapy Pool Building

Abstract

The purpose of this study was to assess the effectiveness of a new generation of high-volume, ceiling-mounted high-efficiency particulate air (HEPA)-ultraviolet (UV) air filters (HUVAFs) for their ability to remove or inactivate bacterial aerosol. In an environmentally controlled full-scale laboratory chamber (87 m³), and an indoor therapy pool building, the mitigation ability of air filters was assessed by comparing concentrations of total bacteria, culturable bacteria, and airborne endotoxin with and without the air filters operating under otherwise similar conditions. Controlled chamber tests with pure cultures of aerosolized Mycobacterium parafortuitum cells showed that the HUVAF unit tested provided an equivalent air-exchange rate of 11 hr^?1. Using this equivalent air-exchange rate as a design basis, three HUVAFs were installed in an indoor therapy pool building for bioaerosol mitigation, and their effectiveness was studied over a 2-year period. The HUVAFs reduced concentrations of culturable bacteria by 69 and 80% during monitoring periods executed in respective years. The HUVAFs reduced concentrations of total bacteria by 12 and 76% during the same monitoring period, respectively. Airborne endotoxin concentrations were not affected by the HUVAF operation.     

Nodular Deposits in Fabric Filters

The retention of highly adherent fine particles in a fabric filter can cause a measurable difference in the forward and reverse air flow pressure drops. This difference, termed the check valve effect, results from the movement of aggregations or nodules of dust particles held by fibers on the surface or in the interstices of a fabric. The measurement of forward and reverse pressure drops is a useful method for determining the presence of nodules. Currently, we do not know of a simple way to prevent the formation of nodules nor to remove them easily once they form. However, we hope that in describing their effects, we may aid those individuals attempting to improve filter performance.     

Operation and Maintenance of Fabric Filters

Operation and maintenance and performing correct system monitoring of fabric filters is discussed. The anticipation of future problems at the time of start-up and the necessity of maintaining correct records on the system to assist in later troubleshooting is stressed. When all is going well, the fabric filter requires little but routine maintenance on moving parts, which is usually well identified in the service manuals. Problems usually appear as excessive emissions, high pressure drop, or inadequate bag life. In order to find the cause of these problems, one must have maintained sufficient Information on the system to identify what changed and when. With this information, there are logical paths to follow to the proper solutions.     

Soil and Compost Filters of Malodorant Gases

Removing low concentrations of pollutant gases from air streams is difficult and expensive.^1,2 Removal techniques include water scrubbing (with and without permanganate, hypochlorite, or lime), burning, and sorption by activated charcoal. The shortcomings of these techniques are that they require fuel, maintenance, water, high capital costs, they pollute the wash water, and/or some concentrate only, rather than remove the offender.     

Electric Utility Applications Of Fabric Filters

Encouraged by the successes attained with fly ash control by fabric filters in Pennsylvania Power & Light and Colorado Ute, other utilities are installing, planning, and/or considering baghouses as a practical and economical means for controlling emissions from the burning of low sulfur coals. Where deposits of alkaline reagents (i.e. nahcolite) are available, some power plants are also considering a process for dry scrubbing SO₂ from the flue gas. By introducing such reagents with the emission ahead of the fabric collector, both partlculates and SO₂ are removed.     

Survey on the Use of Pulse-Jet Fabric Filters

Pulse-jet fabric filters rely on the filtration of dirty flue gas by the outside surface of the bags, which are then cleaned by a shock wave generated by an air pulse entering each bag from the top. As it travels down the length of the bag, the shock wave flexes the fabric and dislodges the dust cake. Enhancement of the pulse may be achieved by using a venturi, and cleaning may be on-line or off-line. This paper summarizes the results of an exhaustive study conducted for the Electric Power Research Institute to provide a convenient and versatile information base about the use of pulse-jet fabric filters on coal-fired boilers. Predominant features of the many pulse-jet installations identified by vendor survey and literature survey are shown in graphical and tabular form.     

Performance of Fabric Filters on Cyclone Fired Boilers

This paper documents operation of reverse air fabric filters on Baltimore Gas and Electric’s C. P. Crane Units 1 and 2 cyclone boilers. Beginning immediately after startup, tubesheet pressure drop increased to high levels. Following stabilization with sonic horns and spare reverse air fans, an investigation was mounted. Diagnostic tools included both laboratory and slipstream pilot baghouses to determine cause and evaluate candidate methods of reducing pressure drop. Fundamental ash properties determined through laboratory pilot testing were in conformance with predictions. Alternate fabrics and coatings did not eliminate the problem. The root cause of the problem was that the amount of variable cake, i.e. that ash removed during cleaning, plays an important role in the dynamics of bag cleaning. These dynamics were absent in the C. P. Crane filters. Confirmation was obtained in the full scale baghouse through modification of the variable cake weight using ash reinfection. Finally, offsetting pressure drop and power consumption reductions have been obtained to achieve satisfactory operation of the baghouses.     

Rapid Nitrate Loss from PM10 Filters

The Monterrey Metropolitan Area (MMA) has shown a high concentration of PM_2.5 in its atmosphere since 2003. The contribution of possible sources of primary PM_2.5 and its precursors is not known. In this paper we present the results of analyzing the chemical composition of sixty 24-hr samples of PM_2.5 to determine possible sources of PM_2.5 in the MMA. The samples were collected at the northeast and southeast of the MMA between November 22 and December 12, 2007, using low-volume devices. Teflon and quartz filters were used to collect the samples. The concentrations of 16 airborne trace elements were determined using x-ray fluorescence (XRF). Anions and cations were determined using ion chromatography. Organic carbon (OC) and elemental carbon (EC) were determined by thermal optical analysis. The results show that Ca had the maximum mean concentration of all elements studied, followed by S. Enrichment factors above 50 were calculated for S, Cl, Cu, Zn, Br, and Pb. This indicates that these elements may come from anthropogenic sources. Overall, the major average components of PM_2.5 were OC (41.7%), SO₄ ^2? (22.9%), EC (7.4%), crustal material (11.4%), and NO₃ ^? (12.6%), which altogether accounted for 96% of the mass. Statistically, we did not find any difference in SO₄ ^2? concentrations between the two sites. The fraction of secondary organic carbon was between 24% and 34%. The results of the factor analysis performed over 10 metals and OC and EC show that there are three main sources of PM_2.5: crustal material and vehicle exhaust; industrial activity; and fuel oil burning. The results show that SO₄ ^2?, OC, and crustal material are important components of PM_2.5 in MMA. Further work is necessary to evaluate the proportion of secondary inorganic and organic aerosol in order to have a better understanding of the sources and precursors of aerosols in the MMA.

Implications: The MMA has become one of the most air polluted areas in Mexico. High levels of PM_2.5 have been measured and effective actions need to be taken to reduce air pollution and the associated health risks. Several sources of primary PM_2.5 and precursors of secondary particles exist in the MMA. This study provides valuable information for the local environmental authorities to identify possible sources of primary PM_2.5 and its precursors. The effectiveness of the actions taken to improve air quality will lead to health benefits for the population, reducing their associated costs.